Wire sucking structure below winding head of winding machine

Abstract

The utility model discloses a wire suction structure below a winding head of a winding machine. The wire suction structure comprises a scrap wire funnel, a main shaft flying fork, a wire clamping air cylinder, a wire arranging air cylinder, a lifting air cylinder, a pneumatic conveyor, a wire suction hose, a wire clamping cylinder, a wire clamping bottom plate, a scrap wire box, a fixing clamp, a fixing frame and a second fixing hole. The thread sucking and cleaning structure is designed, waste thread residues generated in the operation process are collected through the funnel and then sucked into the waste box through the hose, centralized treatment of waste is achieved, the working efficiency is remarkably improved through the design, the requirement for manual intervention is greatly reduced, and the labor intensity of workers is lowered. Therefore, the working environment of the winding machine is optimized, the risk that waste thread residues are accidentally wound into the coil is effectively avoided through the thread sucking and cleaning structure, the change has the crucial significance for eliminating defective products and improving the product quality, the purity and consistency of the coil are ensured, and a solid foundation is laid for the reliability and durability of the product.

Description

Technical Field

[0001] The utility model relates to the technical field of winding machines, in particular to a wire suction structure below a winding head of a winding machine. Background Art

[0002] Winding machines are widely used in the manufacturing process of electrical products. They can be combined into a highly automated device through motors, electric components, pneumatic components, transmission devices, sensors, control systems, etc.; they can usually automatically arrange wires, wrap heads, cut wires, twist wires, and load and unload materials; operators only need to ensure that there are enough raw materials and replace them in time when there are no workpieces or copper wires to ensure continuous production. Usually, the number of axes is high to achieve high-efficiency production; machines with a high enough degree of automation can meet the requirements of one employee to look after multiple devices at the same time; however, fully automatic winding machines are relatively expensive and require a long time of operation to recover costs and generate benefits. They require specially equipped technicians to ensure the operation of the equipment. Repairing faults is cumbersome and it is difficult to change product types. They are suitable for mass production of single mature products.

[0003] Existing winding machines lack an effective wire suction and cleaning mechanism, making it difficult to promptly and effectively address problems such as thread ends, broken wires, and flying wires that arise during the winding process. These thread ends not only adhere to the workpiece but may also drift to other parts of the machine and even be mixed into subsequent products, posing a potential threat to product quality. At the same time, workers need to spend extra time and energy cleaning these scattered thread ends, which undoubtedly increases their workload and reduces overall production efficiency. Utility Model Content

[0004] The purpose of the utility model is to provide a wire suction structure under the winding head of a winding machine to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a wire suction structure under the winding head of the winding machine includes a frame, a fixing clamp is fixedly connected to the frame, a wire clamping cylinder is fixedly connected to the fixing clamp, a wire clamping cylinder is provided at the bottom end of the wire clamping cylinder, and the wire clamping cylinder is fixedly connected to the fixing clamp, a wire clamping base plate is rotatably connected to the outer wall of the wire clamping cylinder, and the output end of the wire clamping cylinder is fixedly connected to the wire clamping base plate, a waste wire funnel is provided at the bottom end of the wire clamping base plate, the lower surface of the waste wire funnel is conductively connected to a wire suction hose, a pneumatic conveyor is fixedly connected to the wire suction hose, a waste wire box is provided on one side of the wire suction hose, and the wire suction hose is conductively connected to the waste wire box.

[0006] As a further technical solution of the present invention, a fixing frame is fixedly connected to the waste wire funnel, and the fixing frame is fixedly connected to the frame, and a first fixing hole is opened on the fixing frame.

[0007] As a further technical scheme of the utility model, the main shaft flying fork, the wire arranging cylinder and the lifting cylinder are fixedly connected on the frame.

[0008] As a further technical scheme of the utility model, the upper surface of the waste wire box is provided with a feeding hole, and the wire suction hose is sleeved in the feeding hole.

[0009] As a further technical scheme of the utility model, a side door is arranged on the outer wall of one side of the waste wire box, and a handle is fixedly connected on the outer wall of one side of the side door.

[0010] As a further technical scheme of the utility model, the outer walls on both sides of the waste wire box are fixedly connected with fixed plates, and second fixing holes are formed in the fixed plates.

[0011] As a further technical scheme of the utility model, a rotating shaft is sleeved on the outer wall of one side of the wire clamping bottom plate, the rotating shaft is fixedly connected with the wire clamping cylinder, a groove is formed in the frame, and one end of the wire suction hose is arranged in the groove.

[0012] Compared with the prior art, the utility model has the advantages that the wire suction cleaning structure is designed, the waste wire ends generated in the operation process are collected through the funnel, then the wire ends are sucked into the waste box through the hose, the centralized treatment of the waste is realized, the work efficiency is improved, the need for manual intervention is greatly reduced, the working environment of the winding machine is optimized, the risk of accidental winding of the waste wire ends into the coil is avoided, the change has the vital significance for eliminating defective products and improving product quality, the purity and consistency of the coil are ensured, the reliability and durability of the product are laid a solid foundation, the overall cleanliness of the winding machine is ensured through the structure, the risk of mechanical failure and circuit damage caused by the winding of the wire ends is reduced, the service life of the equipment is prolonged, the time and energy of the workers for equipment cleaning are reduced, and the overall production efficiency is improved. BRIEF DESCRIPTION OF DRAWINGS

[0013] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creating creative labor.

[0014] Figure 1 It is the overall three-dimensional structure schematic diagram of the utility model;

[0015] Figure 2 It is Figure 1 It is the enlarged structure schematic diagram of the area A.

[0016] In the figure: 1, waste line funnel; 2, main shaft fly; 3, thread clamping cylinder; 4, thread discharging cylinder; 5, lifting cylinder; 6, pneumatic conveyor; 7, thread suction hose; 8, thread clamping cylinder; 9, thread clamping bottom plate; 10, waste thread box; 11, frame; 12, fixed plate; 13, handle; 14, side door; 15, feeding hole; 16, fixed clamp; 17, rotating shaft; 18, fixed frame; 19, first fixed hole; 20, groove; 21, second fixed hole. DETAILED DESCRIPTION

[0017] In order to make the technical scheme of the utility model embodiment and the advantages clearer, the technical scheme in the utility model embodiment will be described clearly and completely below in combination with the drawings in the utility model embodiment. Obviously, the described embodiments are part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0018] Please refer to the drawings Figure 1 - the drawings Figure 2The utility model provides a kind of embodiment of winding head lower wire suction structure of winding machine, including rack 11, fixedly connected with fixed clamp 16 on rack 11, fixedly connected with clamping cylinder 3 on fixed clamp 16, the bottom of clamping cylinder 3 is provided with clamping cylinder 8, and clamping cylinder 8 is fixedly connected on fixed clamp 16, clamping cylinder 8 is rotatably connected on the outer wall of clamping bottom plate 9, and the output end of clamping cylinder 3 is fixedly connected on clamping bottom plate 9, the bottom of clamping bottom plate 9 is provided with waste wire hopper 1, the lower surface of waste wire hopper 1 is connected with suction hose 7, suction hose 7 is fixedly connected with pneumatic conveyer 6, one side of suction hose 7 is provided with waste wire box 10, and suction hose 7 is connected in waste wire box 10;Waste wire hopper 1 is fixedly connected with fixed frame 18, and fixed frame 18 is fixedly connected on rack 11, first fixed hole 19 is formed in fixed frame 18, and first fixed hole 19 is used to fix fixed frame 18;Rack 11 is fixedly connected with main shaft flying fork 2, wire arranging cylinder 4 and lifting cylinder 5, main shaft flying fork 2 is used to accurately wind wire to workpiece, forms the required coil shape, wire arranging cylinder 4 controls the arrangement and distribution of wire in winding process, by adjusting the movement track and speed of wire arranging cylinder 4, the arrangement mode and density of wire on workpiece can be controlled, to ensure the uniformity and consistency of coil;The upper surface of waste wire box 10 is provided with feed hole 15, and suction hose 7 is sleeved in feed hole 15, and feed hole 15 is used to connect suction hose 7;The side door 14 is arranged on the side wall of waste wire box 10, the side wall of side door 14 is fixedly connected with handle 13, handle 13 and side door 14 are used to open waste wire box 10 to clean the inside collected thread end;The both side walls of waste wire box 10 are fixedly connected with fixed plate 12, second fixed hole 21 is formed in fixed plate 12, and fixed plate 12 and second fixed hole 21 are used to fix waste wire box 10;The side wall of clamping bottom plate 9 is sleeved with rotating shaft 17, and rotating shaft 17 is fixedly connected on clamping cylinder 8, recess 20 is formed in rack 11, and one end of suction hose 7 is arranged in recess 20.

[0019] Working principle: when the utility model is used, first, winding work is carried out through wire arranging cylinder 4, lifting cylinder 5 and main shaft flying fork 2 on rack 11, clamping cylinder 3 on fixed clamp 16 pulls clamping bottom plate 9 on clamping cylinder 8, clamping bottom plate 9 rotates around rotating shaft 17 to cooperate clamping cylinder 8 to clamp off thread end, and drop into waste wire hopper 1 on fixed frame 18, suction hose 7 in recess 20 is inhaled into waste wire box 10 through pneumatic conveyer 6 to concentrate the thread end in waste wire hopper 1, wherein fixed plate 12 and second fixed hole 21 are used to fix waste wire box 10, handle 13 and side door 14 are used to open waste wire box 10 to clean the inside collected thread end, feed hole 15 is used to connect suction hose 7, and first fixed hole 19 is used to fix fixed frame 18.

[0020] In the description of the utility model, it is necessary to explain that, unless there is definite stipulation and limitation, the term "mount", "link", "connect" should do broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium, can be two elements inside the communication.For the ordinary skilled in the art, the above-mentioned terms can be understood in the specific meaning of the utility model according to the specific circumstances.

[0021] The device embodiments described above are only schematic, wherein the units described as separate components can or can not be physically separate, and the components displayed as units can or can not be physical units, that is, they can be located in one place, or distributed on multiple network units.

[0022] Finally, it should be noted that: the above examples are only used to illustrate the technical solutions of the utility model, and not to limit them;Although the utility model has been described in detail with reference to the foregoing examples, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing examples, or make equivalent replacement for part of the technical features;And these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.

Claims

1. A wire winding head underwire suction structure of a wire winding machine, comprising a frame (11), characterized in that: The fixed clamp (16) is fixedly connected on the rack (11), the wire clamping cylinder (3) is fixedly connected on the fixed clamp (16), the wire clamping cylinder (8) is arranged at the bottom end of the wire clamping cylinder (3) and is fixedly connected on the fixed clamp (16), the wire clamping bottom plate (9) is rotatably connected on the outer wall of the wire clamping cylinder (8), the output end of the wire clamping cylinder (3) is fixedly connected on the wire clamping bottom plate (9), the waste wire funnel (1) is arranged at the bottom end of the wire clamping bottom plate (9), the lower surface of the waste wire funnel (1) is in communication with the wire suction hose (7), the air force conveyor (6) is fixedly connected on the wire suction hose (7), the waste wire box (10) is arranged on one side of the wire suction hose (7), and the wire suction hose (7) is in communication with the waste wire box (10).

2. The winding head under-suction wire structure of the winding machine according to claim 1, characterized in that: The fixed frame (18) is fixedly connected on the waste wire funnel (1) and the rack (11), and the first fixed hole (19) is arranged on the fixed frame (18).

3. The winding head under-suction wire structure of the winding machine according to claim 2, characterized in that: The main shaft flying fork (2), the wire arranging cylinder (4) and the lifting cylinder (5) are fixedly connected on the rack (11).

4. The winding head under-suction wire structure of the winding machine according to claim 1, characterized in that: The feeding hole (15) is arranged on the upper surface of the waste wire box (10), and the wire suction hose (7) is sleeved in the feeding hole (15).

5. The winding head under-suction wire structure of the winding machine according to claim 4, characterized in that: The side door (14) is arranged on one side of the outer wall of the waste wire box (10), and the handle (13) is fixedly connected on one side of the outer wall of the side door (14).

6. The winding head under-suction wire structure of the winding machine according to claim 4, characterized in that: The fixed plate (12) is fixedly connected on the two outer walls of the waste wire box (10), and the second fixed hole (21) is arranged on the fixed plate (12).

7. The winding head under-suction wire structure of the winding machine according to claim 1, characterized in that: The rotating shaft (17) is sleeved on one side of the outer wall of the wire clamping bottom plate (9) and is fixedly connected on the wire clamping cylinder (8), and the recess (20) is arranged on the rack (11) and one end of the wire suction hose (7) is arranged in the recess (20).

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