Vibration oil removal device
By designing a vibration degreasing device, the oil-draining components on the transmission chain are driven by a vibration motor to vibrate, thus solving the problem of high oil content in fried instant noodle cakes and achieving rapid dripping of oil droplets and a reduction in oil content.
Patent Information
- Application Number
- CN202422652585.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-10-31
AI Technical Summary
In the production of fried instant noodles, the oil content of the noodle cake is relatively high. Existing technologies, such as high-speed air knife blowing solutions, have high power and accelerate the oxidation of frying oil, which are not the best solutions.
Design a vibration degreasing device, including a frame, a conveying track, a transmission chain and a vibration motor. The up and down vibration of the vibration section drives the oil-draining component, causing the dough to vibrate so that oil droplets fall off, thereby reducing the oil content of the dough strands.
It effectively reduces the oil content of the dough and avoids oxidation of frying oil caused by high-speed air blowing, thereby improving economic and social benefits.
Smart Images
Figure CN223472942U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of food machinery technology, and more specifically, it relates to a vibration degreasing device. Background Technology
[0002] During the production of fried instant noodles, after the noodles are fried, a large number of oil droplets adhering to the surface of the noodle strands quickly seep into the noodle strands, increasing the oil content of the noodle cake. To save costs and respond to the national call for reducing oil intake, it is necessary to reduce the oil content of the noodle cake. If the oil droplets adhering to the noodle strands can be made to drip off the noodle block as quickly as possible, reducing the absorption by the noodle strands, better economic and social benefits can be achieved.
[0003] The existing solution is to use a high-speed air blade to blow the dough, but this solution has high power consumption and the high air speed will accelerate the oxidation of the frying oil, so it is not the best solution. Utility Model Content
[0004] The purpose of this invention is to provide a vibration degreasing device to solve the problem of high oil content in dough cakes.
[0005] To achieve the above objectives, the technical solution adopted by this utility model is as follows: A vibrating degreasing device is provided, comprising a frame, on which two symmetrically arranged conveying tracks are provided. A transmission chain is slidably connected to each other on the conveying tracks, and a draining component for supporting the dough is connected between the two transmission chains. Each conveying track includes a feeding section, a vibrating section, and a discharging section arranged sequentially along the conveying direction. Both the feeding section and the discharging section are fixedly connected to the frame. A vibrating motor is provided on the vibrating section and connected to the frame through an elastic element. When the transmission chain passes through the vibrating section, the vibrating motor drives the vibrating section to vibrate up and down, so that the transmission chain drives the draining component to vibrate with the vibrating section.
[0006] In one possible implementation, the end of the feeding section away from the vibration section is inclined downwards.
[0007] In one possible implementation, the middle of the vibrating segment protrudes upwards and is arranged in an arch shape.
[0008] In one possible implementation, there are multiple oil-draining components, which are arranged at intervals along the transport direction of the transport chain.
[0009] In one possible implementation, the oil-draining component includes a shelf with its two ends connected to two of the transmission chains, and a plurality of dough boxes are mounted on the shelf along its length, with oil-draining holes at the bottom of each dough box.
[0010] In one possible implementation, a mounting bracket is connected to the vibrating section, the mounting bracket is connected to the frame via an elastic element, and the vibrating motor is mounted on the mounting bracket.
[0011] In one possible implementation, the mounting bracket is provided with a cantilever extending away from the oil-draining component, and the vibration motor is mounted on the cantilever.
[0012] In one possible implementation, a connecting beam is provided between the two mounting brackets, the connecting beam being located above the oil-draining component.
[0013] In one possible implementation, a loading plate is provided on one side of the frame, the mounting bracket is located above the loading plate, and the elastic element is connected between the loading plate and the mounting bracket.
[0014] In one possible implementation, the elastic element is a helical spring, and the carrier plate is provided with a longitudinally arranged limiting post, with the helical spring sleeved on the limiting post.
[0015] The beneficial effects of the vibration degreasing device provided by this utility model are as follows: Compared with the prior art, when the transmission chain drives the oil-draining component to move the dough to the vibration section of the conveyor track, the vibration motor is activated, causing the vibration section to vibrate up and down, which in turn drives the transmission chain to vibrate the oil-draining component, causing the dough placed in the oil-draining component to vibrate, thereby allowing the oil droplets attached to the dough strands to drip off the dough as quickly as possible, reducing the absorption of oil droplets by the dough strands and lowering the oil content of the dough. Attached Figure Description
[0016] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0017] Figure 1 A three-dimensional structural schematic diagram of a vibration degreasing device provided in an embodiment of this utility model;
[0018] Figure 2 This is a front view schematic diagram of a vibration degreasing device provided in an embodiment of the present utility model;
[0019] Figure 3 A schematic diagram of the connection structure between the frame and the mounting bracket provided in an embodiment of this utility model;
[0020] Figure 4This is a schematic diagram of the structure of the oil-draining component provided in an embodiment of the present utility model.
[0021] Explanation of reference numerals in the attached figures:
[0022] 1. Frame; 11. Longitudinal plate; 12. Loading plate; 2. Conveying track; 21. Loading section; 22. Vibrating section; 23. Unloading section; 3. Conveying chain; 4. Oil draining components; 41. Shelf; 42. Dough box; 5. Vibrating motor; 6. Mounting bracket; 61. Connecting plate; 62. Cantilever; 621. First section arm; 622. Second section arm; 7. Helical spring; 8. Limiting column; 9. Connecting beam. Detailed Implementation
[0023] To make the technical problems, technical solutions, and beneficial effects of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.
[0024] It should be noted that when a component is referred to as being "fixed to" or "set on" another component, it can be directly on or indirectly on that other component. When a component is referred to as being "connected to" another component, it can be directly connected to or indirectly connected to that other component.
[0025] It should be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", and "outer" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0026] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.
[0027] Please see Figures 1 to 2The present invention provides a vibratory oil removal device. The vibratory oil removal device includes a frame 1, on which two symmetrically arranged conveyor tracks 2 are mounted. A transmission chain 3 is slidably connected to each other on the conveyor tracks 2. An oil-draining component 4 for supporting the dough is connected between the two transmission chains 3. The conveyor tracks 2 include a feeding section 21, a vibrating section 22, and a discharging section 23 arranged sequentially along the conveying direction. Both the feeding section 21 and the discharging section 23 are fixedly connected to the frame 1. A vibrating motor 5 is mounted on the vibrating section 22 and connected to the frame 1 via an elastic element. When the transmission chain 3 passes through the vibrating section 22, the vibrating motor 5 drives the vibrating section 22 to vibrate up and down, causing the transmission chain 3 to drive the oil-draining component 4 to vibrate with the vibrating section 22.
[0028] The present invention provides a vibration degreasing device. Compared with the prior art, when the transmission chain 3 drives the oil-draining component 4 to move the dough to the vibration section 22 of the conveying track 2, the vibration motor 5 is activated, causing the vibration section 22 to vibrate up and down, which in turn drives the transmission chain 3 to vibrate the oil-draining component 4, causing the dough placed in the oil-draining component 4 to vibrate. This allows the oil droplets attached to the dough strands to drip off the dough as quickly as possible, reducing the absorption of oil droplets by the dough strands and lowering the oil content of the dough.
[0029] In some embodiments, please refer to Figures 1 to 3 The frame 1 includes two opposing longitudinal plates 11, and two symmetrically arranged conveying tracks 2 are located between the two longitudinal plates 11. In this embodiment, the feeding section 21 and the unloading section 23 in the conveying track 2 are both made of angle iron. In application, the longitudinal sidewalls on the feeding section 21 and the unloading section 23 are fixed to the upper end of the inner sidewall of the longitudinal plate 11 on the same side by welding or bolting. The transverse sidewalls of the feeding section 21 and the unloading section 23 are used to support the conveying chain 3. In this embodiment, the end of the feeding section 21 away from the vibration section 22 is inclined downward. This arrangement allows the dough to tilt upward when it is conveyed by the feeding section 21, so that the oil droplets attached to the dough can gather at the inclined end under the action of gravity, making it convenient for them to flow out from the oil draining component 4.
[0030] In this embodiment, the vibration section 22 is also made of angle iron. The longitudinal sidewall of the vibration section 22 is welded and fixed to the mounting bracket 6 through the connecting plate 61. The transverse sidewall of the vibration section 22 is used to support the transmission chain 3. In this embodiment, the mounting bracket 6 is located outside the longitudinal plate 11. A carrying plate 12 is provided on the outer sidewall of the longitudinal plate 11 corresponding to the mounting bracket 6. In this embodiment, the mounting bracket 6 is located above the carrying plate 12. An elastic element is connected between the mounting bracket 6 and the carrying plate 12. The vibration motor 5 is mounted on the mounting bracket 6.
[0031] In some embodiments, please refer to Figures 1 to 3A cantilever 62 is provided on the mounting bracket 6. The cantilever 62 includes a first arm 621 and a second arm 622. The first arm 621 extends laterally away from the oil draining component 4. The second arm 622 is located at the end of the first arm and extends longitudinally away from the oil draining component 4. The vibration motor 5 is mounted on the second arm 622. Through the above arrangement, the vibration motor 5 can be kept away from the oil draining component 4, thereby reducing the high temperature damage to the vibration motor 5 caused by the hot dough that has just come out of the pot.
[0032] In some embodiments, please refer to Figures 2 to 3 The elastic element is a helical spring 7, and there are two helical springs 7. The two helical springs 7 are respectively connected to the two ends of the mounting bracket 6. In this embodiment, a longitudinally arranged limiting post 8 is provided on the end face of the load plate 12 opposite to the mounting bracket 6 for each helical spring 7. In application, the helical spring 7 is fitted onto the limiting post 8. It should be noted that there is a vibration gap between the two limiting posts 8 arranged opposite to each other on the load plate 12 and the mounting bracket 6. When the vibration motor 5 drives the mounting bracket 6 to vibrate, the two limiting posts 8 arranged opposite to each other on the load plate 12 and the mounting bracket 6 will not come into contact. By setting the limiting post 8, the helical spring 7 is fitted onto the limiting post 8, thereby limiting the lateral deformation of the helical spring 7, thereby preventing the mounting bracket 6 from lateral displacement, and thus preventing the transmission chain 3 from derailing when vibrating with the vibration section 22.
[0033] In some embodiments, please refer to Figure 1 A connecting beam 9 is welded and fixed between the two mounting brackets 6, which connects the two mounting brackets 6 into one, thereby enhancing the stability of the overall structure.
[0034] In some embodiments, the middle part of the vibrating section 22 protrudes upward, making the vibrating section 22 as a whole arched structure. With this configuration, when the oil draining component 4 passes through the vibrating section 22 with the conveyor chain 3, the surface tension of the grease can be effectively reduced to support the oil droplets, making it easier for the floating oil accumulated on the bottom surface of the oil draining component 4 to fall off.
[0035] In some embodiments, please refer to Figure 1 and Figure 4 There are multiple oil-draining components 4 mentioned above. These multiple oil-draining components 4 are arranged at intervals along the transmission direction of the transmission chain 3. Specifically, the oil-draining component 4 includes a shelf 41. The two ends of the shelf 41 are respectively connected to two transmission chains 3. Multiple dough boxes 42 are installed on the shelf 41 along its length. Each dough box 42 has multiple oil-draining holes at its bottom. When in use, the dough is placed in the dough box 42. The dough box 42 has a certain depth to prevent the dough from falling out of the dough box 42 when vibrating.
[0036] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A vibration degreasing device, characterized in that, The device includes a frame (1), on which two symmetrically arranged conveyor tracks (2) are provided. A conveyor chain (3) is slidably connected on the conveyor track (2). A draining component (4) for supporting the dough is connected between the two conveyor chains (3). The conveyor track (2) includes a feeding section (21), a vibrating section (22), and a discharging section (23) arranged sequentially along the conveying direction. The feeding section (21) and the discharging section (23) are both fixedly connected to the frame (1). A vibrating motor (5) is provided on the vibrating section (22) and is connected to the frame (1) through an elastic element. When the conveyor chain (3) passes through the vibrating section (22), the vibrating motor (5) drives the vibrating section (22) to vibrate up and down, so that the conveyor chain (3) drives the draining component (4) to vibrate with the vibrating section (22).
2. The vibration degreasing device as described in claim 1, characterized in that, The feeding section (21) is inclined downward at the end away from the vibration section (22).
3. The vibration degreasing device as described in claim 1, characterized in that, The middle part of the vibration section (22) protrudes upward and is arranged in an arch shape.
4. The vibration degreasing device as described in claim 1, characterized in that, There are multiple oil-draining components (4), and the multiple oil-draining components (4) are arranged at intervals along the transmission direction of the transmission chain (3).
5. The vibration degreasing device as described in claim 4, characterized in that, The oil draining component (4) includes a shelf (41), the two ends of which are respectively connected to the two transmission chains (3). Multiple dough boxes (42) are installed on the shelf (41) along its length, and the bottom of the dough box (42) is provided with an oil draining hole.
6. The vibration degreasing device as described in claim 1, characterized in that, The vibration section (22) is connected to a mounting bracket (6), which is connected to the frame (1) via an elastic element. The vibration motor (5) is mounted on the mounting bracket (6).
7. The vibration degreasing device as described in claim 6, characterized in that, The mounting bracket (6) is provided with a cantilever (62) extending away from the oil draining component (4), and the vibration motor (5) is mounted on the cantilever (62).
8. The vibration degreasing device as described in claim 6, characterized in that, A connecting beam (9) is provided between the two mounting brackets (6), and the connecting beam (9) is located above the oil draining component (4).
9. A vibration degreasing device as described in claim 6, characterized in that, The frame (1) has a carrying plate (12) on one side, the mounting bracket (6) is located above the carrying plate (12), and the elastic element is connected between the carrying plate (12) and the mounting bracket (6).
10. The vibration degreasing device as described in claim 9, characterized in that, The elastic element is a helical spring (7), and the carrier plate (12) is provided with a longitudinally arranged limiting post (8), and the helical spring (7) is sleeved on the limiting post (8).