Liftable fuel additive mixing and stirring device capable of being observed in real time

Abstract

The utility model discloses a liftable and real-time observable fuel additive mixing and stirring device which comprises a connecting seat, a stirring motor, a convex plate, a screw rod module, a control panel, a stirring shaft, a first stirring paddle, a second stirring paddle, an outer hexagon bolt, a flat welding flange plate, a transparent glass tank body, a steel shell, a support frame, a discharge hole, a mechanical seal and a liquid guide channel, a discharging valve and universal wheels; the stirring motor and the stirring shaft are assembled and then connected with the protruding plate, the protruding plate is installed on the lead screw module, the lead screw module is controlled by the control panel to drive the protruding plate to achieve axial movement of the stirring device, the first stirring paddle is an inclined blade type paddle and can stretch and retract freely, and the second stirring paddle is a planetary paddle and can sweep and scrape the cylinder wall. Omnibearing stirring is achieved through the combined design, material waste is reduced, and the transparent glass tank body is convenient to clean. Scales are arranged on the transparent glass tank body, so that the flow control of feeding and discharging is facilitated, and an operator can conveniently observe the mixing state of the materials in real time.

Description

Technical Field

[0001] This utility model relates to the field of fuel additive mixing technology, specifically a novel fuel additive mixing and stirring device that can be raised and lowered and can be observed in real time. Background Technology

[0002] Fuel additives suitable for diesel, gasoline, kerosene, and other fuels contain combustion-enhancing, cleaning, activating, antioxidant, and corrosion-preventing components. These components help reduce carbon deposits, sludge, and gum buildup inside the engine, thereby reducing engine wear and noise and extending engine life. They also improve fuel efficiency, reducing emissions and achieving energy conservation and emission reduction, which is of great significance for environmental protection and promoting sustainable development. The main effects of fuel additives on automotive engines are improving fuel quality, enhancing power performance, saving fuel, protecting the engine, and reducing emissions. For diesel engines, they primarily help overcome the problem of insufficient fuel atomization by the injectors, reducing residual fuel dripping, thereby improving engine operating efficiency and stability, and reducing harmful emissions.

[0003] Existing fuel additive mixing and stirring devices have some shortcomings in their preparation process. For example, the reaction vessel and stirring device have complex structures, making it difficult to observe the mixing state of the materials in real time. They are also difficult to disassemble, and dead zones are easily generated during the stirring process, resulting in the materials not being fully and evenly mixed. During use, the mixture tends to accumulate inside the device, making it difficult to clean and causing material waste. To address these issues, we propose to innovate the existing fuel additive mixing and stirring devices. Utility Model Content

[0004] The purpose of this invention is to provide a novel liftable and real-time monitoring fuel additive mixing and stirring device to solve the technical problems mentioned in the above-mentioned technical background, such as fuel additive residue, difficulty in real-time monitoring of the mixing state of materials, and uneven mixing process.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a liftable and real-time observation fuel additive mixing and stirring device, comprising a cylindrical transparent reaction vessel and a liftable stirring device.

[0006] The cylindrical transparent reaction vessel has a discharge port at the bottom, and a liquid guiding channel is connected directly below it. The bottom of the liquid guiding channel is controlled by a discharge valve, and the inside of the liquid guiding channel is mechanically sealed. The support frame is connected to a stirring motor and a control panel via a connecting seat. The stirring motor and stirring shaft are assembled and connected to a convex plate, which is mounted on a lead screw module. The output end of the stirring motor is coaxially fixed with a stirring shaft, and a first stirring blade and a second stirring blade are mounted on the stirring shaft.

[0007] The control panel is used to control the lead screw module to drive the lifting and lowering of the first and second stirring paddles.

[0008] In a preferred embodiment: the stirring motor and the stirring shaft are assembled and then connected to the convex plate, which is mounted on the lead screw module to form an axially movable structure.

[0009] In a preferred embodiment: the first stirring impeller adopts a slanted blade type with a total of three blades, the blades themselves are inclined at 45°, and the included angle between the blades is 120°.

[0010] In a preferred embodiment: the second stirring impeller adopts planetary blades with an included angle of 120° between the blades, and is wrapped with a silicone pad on the outermost side.

[0011] In a preferred embodiment: the control panel can control the lead screw module to drive the convex plate to move axially. The convex plate is connected to a stirring motor and a stirring shaft. The axial movement of the convex plate realizes the lifting and lowering of the first stirring paddle and the second stirring paddle.

[0012] In a preferred embodiment: the transparent glass jar is provided with scale lines.

[0013] In a preferred embodiment, the angle between the discharge glass tube and the liquid guiding channel is 60°.

[0014] In a preferred embodiment: the bottom of the support frame is provided with casters.

[0015] In a preferred embodiment: the cylindrical transparent reaction vessel consists of a steel outer shell and a transparent glass tank; the steel outer shell and the transparent glass tank are connected by a flat-welded flange and external hexagonal bolts and mounted on a support frame.

[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0017] 1. This utility model provides a fuel additive mixing and stirring device that can be raised and lowered and can be observed in real time. The stirring shaft, the first stirring paddle and the second stirring paddle can be raised and lowered by the control panel through the convex plate and the screw module. This allows the operator to adjust the height of the stirring paddle according to the volume of the material put into the transparent glass tank, so as to give full play to the functions of the first stirring paddle and the second stirring paddle and make the material more thoroughly and evenly mixed.

[0018] 2. This utility model provides a fuel additive mixing and stirring device that can be raised and lowered and can be observed in real time. The first stirring blade adopts an inclined blade type blade, which can extend and retract freely. When stirring begins, the blade of the inclined blade type blade extends into an umbrella shape and tilts downward at 45°. This not only increases the stirring area and improves the stirring efficiency, but also reduces the material residue on the blade under the action of gravity. After the inclined blade type blade is retracted, it can provide convenience for the operator to clean the device.

[0019] 3. This utility model provides a fuel additive mixing and stirring device that can be raised and lowered and can be observed in real time. The second stirring paddle adopts a planetary blade, which can achieve 360° rotation and stirring. Its outermost side is wrapped with a silicone pad and is tangent to the cylinder wall, which can sweep away the residual material on the cylinder wall and reduce waste. The second stirring paddle can greatly reduce the workload of operators in cleaning the device.

[0020] 4. This utility model provides a fuel additive mixing and stirring device that can be raised and lowered and can be observed in real time. A mechanical seal is provided at the bottom of the liquid guiding channel. Before the material is mixed, the opening of the discharge valve is adjusted to move the mechanical seal upward, so that the discharge port at the bottom of the transparent glass tank is closed, which facilitates the mixing of the material at the bottom. The position of the mechanical seal can be controlled by adjusting the opening of the discharge valve, which makes it convenient for the operator to control the discharge flow and time. The discharge port is made of glass so that the operator can clearly observe the appearance and flow of the material in real time.

[0021] 5. This utility model provides a liftable and real-time monitoring fuel additive mixing and stirring device. The cylindrical transparent reaction vessel has an inner transparent glass tank and an outer steel shell. The transparent glass tank has good barrier properties, which can prevent the volatilization of volatile materials inside the transparent glass tank. The transparent glass tank is equipped with graduations to facilitate the flow control of feeding and discharging, and at the same time, it is convenient for operators to observe the mixing state of the materials in real time. The steel shell protects the transparent glass tank to a certain extent from external physical damage, corrosion or dust.

[0022] 6. This utility model provides a fuel additive mixing and stirring device that can be raised and lowered and can be observed in real time. The cylindrical transparent reaction container is detachable, which is highly flexible in operation and makes it convenient for operators to regularly inspect, clean and replace the cylindrical transparent reaction container.

[0023] 7. This utility model provides a fuel additive mixing and stirring device that can be raised and lowered and can be observed in real time, wherein the bottom of the support frame is equipped with casters, which makes it convenient for operators to move this utility model device when needed. Attached Figure Description

[0024] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.

[0025] Figure 1 This is a schematic diagram of the overall appearance and structure of the present utility model;

[0026] Figure 2 This is a front view of the cylindrical transparent reaction vessel of this utility model;

[0027] Figure 3 This is a top view of the cylindrical transparent reaction vessel of this utility model;

[0028] Figure 4 This is an enlarged schematic diagram of a portion of the stirring device of this utility model;

[0029] Figure 5 This is a partially enlarged structural diagram of the discharge channel of this utility model;

[0030] In the diagram: 1. Connecting seat; 2. Stirring motor; 3. Protruding plate; 4. Screw module; 5. Control panel; 6. Stirring shaft; 7. First stirring paddle; 701. First coupling; 702. Inclined blade; 8. Second stirring paddle; 801. Second coupling; 802. Stirring rod; 803. Planetary blade; 804. Silicone pad; 9. External hex bolt; 10. Flat welding flange; 11. Transparent glass tank; 12. Steel outer shell; 13. Support frame; 14. Discharge glass tube; 1401. Outer layer of discharge glass tube; 1402. Inner layer of discharge glass tube; 15. Mechanical seal; 1501. Discharge port; 16. Liquid guiding channel; 17. Discharge valve; 18. Casters. Detailed Implementation

[0031] The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative effort are within the scope of protection of the present invention.

[0032] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed", "equipped", "sleeved / connected", "connected", etc., should be interpreted broadly. For example, "connection" can be a wall-mounted connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. For those skilled in the art, the specific meaning of the above terms in this invention can be understood according to the specific circumstances.

[0033] As attached Figure 1-5As shown:

[0034] This utility model provides a liftable and real-time observation fuel additive mixing and stirring device, including a cylindrical transparent reaction vessel, a liftable stirring device, and a support frame 13. The cylindrical transparent reaction vessel consists of a steel outer shell 12 and a transparent glass tank 11. The steel outer shell 12 is connected to the transparent glass tank 11 via a flat-welded flange 10 and external hex bolts 9 and is mounted on the support frame 13. The bottom of the cylindrical transparent reaction vessel is provided with a discharge port 1501, and a liquid guiding channel 16 is connected directly below it. The bottom of the liquid guiding channel 16 is controlled by a discharge valve 17, and the liquid guiding channel 16 has a mechanical seal 15 inside. The glass tube 14 and the liquid guiding channel 16 form an angle of 60°; the bottom of the support frame 13 is provided with casters 18; the support frame 13 is connected to the stirring motor 2 and the control panel 5 via the connecting seat 1; the stirring motor 2 and the stirring shaft 6 are assembled and connected to the convex plate 3; the convex plate 3 is mounted on the screw module 4; the stirring shaft 6 is provided with a first stirring blade 7 and a second stirring blade 8; the first stirring blade 7 adopts an inclined blade 702 and is connected to the stirring shaft 6 via a first coupling 701; the second stirring blade 8 adopts a planetary blade 803 and is connected to the stirring shaft 6 via a second coupling 801 and a stirring rod 802.

[0035] The transparent glass jar 11 has good barrier properties, which can prevent the volatilization of volatile materials inside the transparent glass jar 11. The transparent glass jar 11 is provided with scales to facilitate the flow control of feeding and discharging, and at the same time, it is convenient for operators to observe the mixing state of the materials in real time. The steel outer shell 12 protects the transparent glass jar 11 to a certain extent from external physical damage, corrosion or dust.

[0036] The cylindrical transparent reaction vessel is provided with a discharge port 1501 at the bottom, which is directly connected to the liquid guiding channel 16. The liquid guiding channel 16 is provided with a mechanical seal 15 to maintain the airtightness of the transparent glass tank 11 during mixing. The position of the mechanical seal 15 can be adjusted by adjusting the opening of the discharge valve 17 to block or open the discharge port 1501 of the transparent glass tank 11 to allow the material to flow out. This also makes it convenient for operators to control the discharge flow rate and time. The liquid guiding channel 16 and the discharge glass tube 14 form a 60° angle, which allows the material to flow out at an angle, making it convenient for operators to collect the material and clean the discharge glass tube 14.

[0037] The stirring device includes a connecting seat 1, a stirring motor 2, a stirring shaft 6, a first stirring paddle 7, and a second stirring paddle 8. The connecting seat 1 is welded to the support frame 13. The bottom of the connecting seat 1 is T-shaped for good stability. The stirring motor 2 and the stirring shaft 6 are assembled and connected to a convex plate 3. The convex plate 3 is mounted on a screw module 4 to form an axial movement structure. The screw module 4 is controlled by the control panel 5 to drive the convex plate 3 to move axially. The axial movement of the convex plate 3 realizes the raising and lowering of the first stirring paddle 7 and the second stirring paddle 8, which allows the operator to adjust the height of the stirring paddle according to the volume of the material put into the transparent glass tank 11, giving full play to the functions of the first stirring paddle 7 and the second stirring paddle 8, and making the material more thoroughly and evenly mixed. The first stirring paddle 7 adopts an inclined blade 702, which can extend and retract freely. The inclined blade 702 is connected to the stirring shaft 6 through a first coupling 701. When the inclined blade 702 is retracted, it provides convenience for the operator to clean the device. The second stirring paddle 8 adopts a planetary paddle blade 803. The planetary paddle blade 803 is connected to the stirring shaft 6 through a second coupling 801 and a stirring rod 802. The outermost part of the planetary paddle blade 803 is wrapped with a silicone pad 804 and is tangential to the cylinder wall, which can scrape the residual material on the cylinder wall. The second stirring paddle 8 can greatly reduce the workload of the operator in cleaning the device.

[0038] The support frame 13 is equipped with casters 18, which makes it convenient for operators to move the device when needed.

[0039] The working principle of this utility model is as follows: The operator first pours the material into the cylindrical transparent reaction vessel, then operates the control panel 5 to start the stirring motor 2. The stirring motor 2 starts to rotate and generate power. The stirring motor 2 is tightly connected to the stirring shaft 6 to the convex plate 3 and transmits power to the stirring shaft 6. Under the continuous drive of the stirring motor 2, the first stirring blade 7 and the second stirring blade 8 work together. In the upper middle part of the transparent glass tank 11, the blades of the first stirring blade 7 extend into an umbrella shape. When the material enters the transparent glass tank 11, the material is stirred at high speed to complete the initial mixing and disperse the material to the periphery of the transparent glass tank 11. Then, the second stirring blade 8 further refines the initially mixed material in the lower middle part of the transparent glass tank 11. The planetary blades 803 rotate and stir in multiple directions, generating a more complex fluid. The kinetic effect ensures that the materials are mixed more thoroughly. During the mixing process, the operator can observe the color change, distribution and liquid level of the materials in the transparent glass tank 11 in real time, and adjust the height of the stirring paddle by operating the control panel 5 as needed. The stirring shaft 6 is driven axially by the convex plate 3 to the designated position. If the material volume is large, the stirring paddle can be controlled to move up and down repeatedly to achieve the purpose of thoroughly mixing the materials. If the material volume is small, the height of the second stirring paddle 8 can be reduced, and the material is mainly stirred by the second stirring paddle 8. When the mixing reaches the predetermined requirements, the operator opens the discharge valve 17 to drive the mechanical seal 15 to move down, so that the closed discharge port 1501 is opened. The mixed material flows through the liquid guiding channel 16 to the discharge glass tube 14 and finally flows into the collection device.

[0040] The above description is merely a preferred embodiment of the present invention and is not intended to limit the patent scope of the present invention. Any technically equivalent modifications made based on the content of this specification shall fall within the protection scope of the present invention.

Claims

1. A liftable and real-time monitoring fuel additive mixing and stirring device, comprising a cylindrical transparent reaction vessel and a liftable stirring device, characterized in that: The cylindrical transparent reaction vessel has a discharge port (1501) at the bottom, and a liquid guiding channel (16) is connected directly below it; the bottom of the liquid guiding channel (16) is controlled by a discharge valve (17), and the inside of the liquid guiding channel (16) is a mechanical seal (15); the support frame (13) is connected to the stirring motor (2) and the control panel (5) through the connecting seat (1); the stirring motor (2) and the stirring shaft (6) are assembled and connected to the convex plate (3), and the convex plate (3) is installed on the screw module (4); the output end of the stirring motor (2) is coaxially fixedly provided with the stirring shaft (6), and the stirring shaft (6) is provided with a first stirring paddle (7) and a second stirring paddle (8); The control panel (5) is used to control the screw module (4) to drive the first stirring paddle (7) and the second stirring paddle (8) to rise and fall.

2. The liftable and real-time monitoring fuel additive mixing and stirring device according to claim 1, characterized in that: The stirring motor (2) and stirring shaft (6) are assembled and connected to the convex plate (3). The convex plate (3) is installed on the screw module (4) to form an axial movement structure.

3. The liftable and real-time monitoring fuel additive mixing and stirring device according to claim 1, characterized in that: The first stirring paddle (7) adopts a slanted blade (702), with a total of three blades. The blades themselves are inclined at 45° and the included angle between the blades is 120°.

4. The liftable and real-time monitoring fuel additive mixing and stirring device according to claim 1, characterized in that: The second stirring paddle (8) adopts planetary blades (803), with an included angle of 120° between the blades, and is wrapped with a silicone pad (804) on the outermost side.

5. The liftable and real-time monitoring fuel additive mixing and stirring device according to claim 1, characterized in that: The control panel (5) can control the lead screw module (4) to drive the convex plate (3) to move axially. The convex plate (3) is connected to the stirring motor (2) and the stirring shaft (6). The axial movement of the convex plate (3) realizes the lifting and lowering of the first stirring paddle (7) and the second stirring paddle (8).

6. The liftable and real-time monitoring fuel additive mixing and stirring device according to claim 1, characterized in that: The angle between the discharge glass tube (14) and the liquid guiding channel (16) is 60°.

7. The liftable and real-time monitoring fuel additive mixing and stirring device according to claim 1, characterized in that: The bottom of the support frame (13) is provided with casters (18).

8. The liftable and real-time monitoring fuel additive mixing and stirring device according to claim 1, characterized in that: The cylindrical transparent reaction vessel is divided into a steel outer shell (12) and a transparent glass tank (11); the steel outer shell (12) and the transparent glass tank (11) are connected by a flat welding flange (10) and external hexagonal bolts (9) and installed on a support frame (13).

9. The liftable and real-time monitoring fuel additive mixing and stirring device according to claim 8, characterized in that: The transparent glass jar (11) is provided with scale lines.

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