Uniform mixing and stirring device for highway roadbed filler

By designing a circulating mixing and stirring device with an annular mixing tank and a conveying chamber, the problem of inconvenient rapid discharge after mixing in the existing technology is solved, realizing uniform mixing and rapid discharge of roadbed filler, and improving the practicality of the device.

CN223474807UActive Publication Date: 2025-10-28CHINA GEZHOUBA GRP THREE GORGES CONSTR ENG CO LTD
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Patent Information

Application Number
CN202422995528.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-10-28
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

Existing highway subgrade material mixing devices are inconvenient to use because they do not allow for rapid discharge after mixing.

Method used

A mixing device comprising an annular mixing tank, a stirring chamber, and a conveying chamber was designed. The device achieves counter-cyclic mixing of roadbed filler through a conveying drive mechanism and a lifting drive mechanism, and achieves rapid discharge through the reverse rotation of the auger.

Benefits of technology

This technology enables uniform and thorough mixing of roadbed fill material and rapid discharge, thus improving the practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of roadbed filler mixing equipment, and discloses an expressway roadbed filler uniform mixing and stirring device which comprises a supporting frame, an annular mixing tank is fixedly installed on the supporting frame, two stirring cavities and a conveying cavity are formed in the annular mixing tank, two side grooves are formed in the inner wall of the conveying cavity, and the side grooves are communicated with the annular mixing tank. The same conveying cylinder is movably mounted in the conveying cavity and the two side grooves; according to the utility model, until the extended part reaches the middle position of the height of the two bottom openings in the conveying cylinder, the mixed and stirred roadbed filler flows out from the two openings below the two bottom openings in the conveying cylinder, and the first motor is started to enable the first driving rod to drive the auger to rotate reversely, so that the mixed and stirred roadbed filler is conveyed to the conveying cylinder. The uniform mixing and stirring device for the highway roadbed filler has the characteristics of fully and uniformly mixing and stirring the roadbed filler and quickly discharging the roadbed filler, and the practicability of the uniform mixing and stirring device for the highway roadbed filler is improved.
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Description

Technical Field

[0001] This utility model relates to the technical field of roadbed filler mixing equipment, and in particular to a uniform mixing device for highway roadbed filler. Background Technology

[0002] The roadbed of a highway is the foundation of the road surface. It is an earthwork structure formed by excavation or filling. The raw materials required for the roadbed filling are generally lime, fly ash, crushed stone and cement. Before the roadbed filling is carried out, the required raw materials need to be mixed. At this time, the raw materials need to be stirred by mixing equipment.

[0003] There is a roadbed material mixing device for highways (authorization announcement number: CN217629270U), which drives a rotating rod to rotate by starting a drive motor. The rotating rod drives the stirring fan blades and stirring rod to stir the roadbed material in the material mixing tank. Although it can mix the roadbed material in the material mixing tank, it is not convenient to quickly discharge the mixed roadbed material after the mixing is completed, which is inconvenient to use. Therefore, this utility model is proposed to solve the above problems. Utility Model Content

[0004] To address the shortcomings of existing technologies, this invention provides a mixing device for uniformly mixing highway subgrade filler, which solves the aforementioned problems.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A mixing device for uniformly mixing highway subgrade filler includes a support frame, on which an annular mixing tank is fixedly installed. The annular mixing tank has two mixing chambers and a conveying chamber. The inner wall of the conveying chamber has two side grooves. A common conveying cylinder is movably installed in the conveying chamber and the two side grooves. The conveying cylinder has two top openings and two bottom openings. A conveying drive mechanism is provided on the conveying cylinder. A feed hopper is provided on one outer wall of the conveying cylinder. A lifting drive mechanism for the conveying cylinder is provided on the top side of the annular mixing tank. Two mixing mechanisms for corresponding mixing chambers are provided on the top side of the support frame.

[0007] Preferably, the conveying chamber in the annular mixing tank is located in the middle of the two mixing chambers, and the conveying chamber is connected to the two mixing chambers to facilitate the counter-current circulation of the roadbed filler in the conveying chamber and the two mixing chambers.

[0008] Preferably, the two top openings of the conveying cylinder are connected to the two stirring chambers, and the two bottom openings of the conveying cylinder are connected to the two stirring chambers.

[0009] Preferably, the conveying drive mechanism includes a first motor, a first drive rod, and an auger. The first motor is fixedly installed on the top side of the conveying cylinder. One end of the first drive rod is fixedly installed on the output shaft of the first motor. The other end of the first drive rod extends into the conveying cylinder and is fixedly installed with an auger. The outer contact surface of the auger rotates and fits against the inner wall of the conveying cylinder. Through the conveying drive mechanism, the roadbed filler is conveyed upward from the bottom of the conveying cylinder by the rotation of the auger, and then slides down through the two top openings on the conveying cylinder into the two mixing chambers of the annular mixing tank.

[0010] Preferably, the lifting drive mechanism includes a U-shaped mounting frame, a hydraulic rod, and a rod plate. The U-shaped mounting frame is fixedly installed on the top side of the annular mixing tank, the hydraulic rod is fixedly installed on the inner wall of the U-shaped mounting frame, the rod plate is fixedly installed on the output end of the hydraulic rod, and the bottom end of the rod plate is fixedly connected to the top side of the conveying cylinder. Through the lifting drive mechanism, the conveying cylinder can be adjusted in height so that the bottom end of the conveying cylinder extends out of the annular mixing tank for material discharge.

[0011] Preferably, the mixing mechanism includes a second motor, a second drive rod, and a mixing paddle. The second motor is fixedly installed on the top side of the support frame. One end of the second drive rod is fixedly installed on the output shaft of the second motor. The other end of the second drive rod extends into the corresponding mixing chamber and is provided with multiple mixing paddles. The mixing mechanism can be used to mix and stir the roadbed fill material that slides into the mixing chamber.

[0012] The beneficial effects of this utility model are as follows: This highway subgrade filler mixing and stirring device, by starting the first motor and two second motors, causes the subgrade filler to be mixed and stirred in opposite directions in the two stirring chambers and the conveying cylinder of the annular mixing tank, achieving uniform and thorough mixing of the subgrade filler. After the subgrade filler in the annular mixing tank is mixed and stirred, the first motor and two second motors are turned off, and the hydraulic rod is started to push the conveying cylinder downward, so that the bottom end of the conveying cylinder extends out of the annular mixing tank until the extended part reaches the middle position of the height of the two bottom openings on the conveying cylinder, so that the mixed subgrade filler flows out through the two openings below the two bottom openings on the conveying cylinder. By starting the first motor, the first drive rod drives the auger to rotate in the opposite direction, accelerating the downward conveying and discharge of the mixed subgrade filler in the annular mixing tank. The operation is simple and fast, and it has the characteristics of thorough and uniform mixing and stirring of subgrade filler and rapid discharge, thus improving the practicality of the highway subgrade filler mixing and stirring device. Attached Figure Description

[0013] Figure 1 This is a three-dimensional partial cross-sectional structural schematic diagram of the present invention;

[0014] Figure 2This is a schematic diagram of the structure in plan view of this utility model;

[0015] Figure 3 This is a schematic diagram of the annular mixing tank of this utility model, viewed from the side in cross-section.

[0016] Figure 4 This is a structural schematic diagram of the present invention from an exploded perspective.

[0017] In the diagram: 1. Support frame; 2. Annular mixing tank; 3. Mixing chamber; 4. Conveying chamber; 5. Side trough; 6. Conveying cylinder; 7. Top opening; 8. Bottom opening; 9. First motor; 10. First drive rod; 11. Screwdriver; 12. Feed hopper; 13. U-shaped mounting frame; 14. Hydraulic rod; 15. Rod plate; 16. Second motor; 17. Second drive rod; 18. Mixing paddle. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Example: Refer to Figure 1-4 A mixing device for uniformly mixing highway subgrade filler includes a support frame 1, an annular mixing tank 2 fixedly installed on the support frame 1, two mixing chambers 3 and a conveying chamber 4 respectively opened in the annular mixing tank 2, two side grooves 5 opened in the inner wall of the conveying chamber 4, and the same conveying cylinder 6 movably installed in the conveying chamber 4 and the two side grooves 5, two top openings 7 and two bottom openings 8 respectively opened on the conveying cylinder 6, a conveying drive mechanism is provided on the conveying cylinder 6, a feed hopper 12 is provided on one outer wall of the conveying cylinder 6, a lifting drive mechanism for the conveying cylinder 6 is provided on the top side of the annular mixing tank 2, and two mixing mechanisms for the corresponding mixing chambers 3 are respectively provided on the top side of the support frame 1.

[0020] Furthermore, the conveying chamber 4 inside the annular mixing tank 2 is located in the middle of the two mixing chambers 3. The conveying chamber 4 is connected to the two mixing chambers 3, which facilitates the counter-current circulation of the roadbed filler in the conveying chamber 4 and the two mixing chambers 3.

[0021] Specifically, the two top openings 7 on the conveying cylinder 6 are connected to the two stirring chambers 3, and the two bottom openings 8 on the conveying cylinder 6 are connected to the two stirring chambers 3.

[0022] Specifically, the conveying drive mechanism includes a first motor 9, a first drive rod 10, and an auger 11. The first motor 9 is fixedly installed on the top side of the conveying cylinder 6. One end of the first drive rod 10 is fixedly installed on the output shaft of the first motor 9. The other end of the first drive rod 10 extends into the conveying cylinder 6 and is fixedly installed with the auger 11. The outer contact surface of the auger 11 rotates and fits against the inner wall of the conveying cylinder 6. Through the conveying drive mechanism, the roadbed filler is conveyed upward from the bottom of the conveying cylinder 6 by the rotation of the auger 11, and then slides down through the two top openings 7 on the conveying cylinder 6 into the two mixing chambers 3 of the annular mixing tank 2.

[0023] Specifically, the lifting drive mechanism includes a U-shaped mounting frame 13, a hydraulic rod 14, and a rod plate 15. The U-shaped mounting frame 13 is fixedly installed on the top side of the annular mixing tank 2. The hydraulic rod 14 is fixedly installed on the inner wall of the U-shaped mounting frame 13. The rod plate 15 is fixedly installed on the output end of the hydraulic rod 14. The bottom end of the rod plate 15 is fixedly connected to the top side of the conveying cylinder 6. Through the lifting drive mechanism, the conveying cylinder 6 can be adjusted in height so that the bottom end of the conveying cylinder 6 extends out of the annular mixing tank 2 for material discharge.

[0024] Specifically, the mixing mechanism includes a second motor 16, a second drive rod 17, and a mixing paddle 18. The second motor 16 is fixedly installed on the top side of the support frame 1. One end of the second drive rod 17 is fixedly installed on the output shaft of the second motor 16. The other end of the second drive rod 17 extends into the corresponding mixing chamber 3 and is provided with multiple mixing paddles 18. The mixing mechanism can realize the mixing of the roadbed fill material that slides into the mixing chamber 3.

[0025] In use: When mixing highway subgrade filler, the subgrade filler to be mixed is poured into the conveying cylinder 6 inside the annular mixing tank 2 through the feed hopper 12. The first motor 9 is started, causing the first drive rod 10 to drive the auger 11 to rotate inside the conveying cylinder 6. The rotation of the auger 11 conveys the subgrade filler upwards from the bottom of the conveying cylinder 6, and then it slides down through the two top openings 7 into the two mixing chambers 3 of the annular mixing tank 2. Simultaneously, two second motors 16 are started, causing the two second drive rods 17 to synchronously drive the two sets of mixing paddles 18 to rotate, thus mixing the subgrade filler that has slid down into the mixing chambers 3. After mixing, the subgrade filler slides down into the two bottom openings 8 of the conveying cylinder 6, and then is again conveyed upwards by the rotating auger 11 for a second mixing. This cycle is repeated to achieve the mixing of the subgrade filler in the annular mixing tank 2. The two mixing chambers 3 and the conveying chamber 4 are used for counter-cyclic mixing to achieve uniform and thorough mixing of the roadbed filler. After the roadbed filler in the annular mixing tank 2 is mixed, the first motor 9 and the two second motors 16 are turned off, and the hydraulic rod 14 is started to push the conveying cylinder 6 downward, so that the bottom end of the conveying cylinder 6 extends out of the annular mixing tank 2 until the extended part reaches the middle position of the height of the two bottom openings 8 on the conveying cylinder 6. The mixed roadbed filler flows out through the two openings below the two bottom openings 8 on the conveying cylinder 6. By starting the first motor 9, the first drive rod 10 drives the auger 11 to rotate in the opposite direction, accelerating the downward conveying and discharge of the mixed roadbed filler in the annular mixing tank 2. The operation is simple and fast, and it has the characteristics of thorough and uniform mixing of roadbed filler and rapid discharge, which improves the practicality of the highway roadbed filler mixing device.

[0026] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention.

Claims

1. A mixing device for uniformly mixing highway subgrade filler, comprising a support frame (1), characterized in that, An annular mixing tank (2) is fixedly installed on the support frame (1). The annular mixing tank (2) has two stirring chambers (3) and a conveying chamber (4) respectively. The inner wall of the conveying chamber (4) has two side grooves (5). The same conveying cylinder (6) is movably installed in the conveying chamber (4) and the two side grooves (5). The conveying cylinder (6) has two top openings (7) and two bottom openings (8) respectively. The conveying cylinder (6) is provided with a conveying drive mechanism. A feed hopper (12) is provided on one side of the outer wall of the conveying cylinder (6). The top side of the annular mixing tank (2) is provided with a lifting drive mechanism for the conveying cylinder (6). The top side of the support frame (1) is provided with two stirring mechanisms for the corresponding stirring chambers (3).

2. The mixing and stirring device for highway subgrade filler according to claim 1, characterized in that, The conveying chamber (4) inside the annular mixing tank (2) is located in the middle of the two stirring chambers (3), and the conveying chamber (4) is connected to the two stirring chambers (3).

3. The mixing and stirring device for highway subgrade filler according to claim 2, characterized in that, The two top openings (7) on the conveying cylinder (6) are connected to the two stirring chambers (3), and the two bottom openings (8) on the conveying cylinder (6) are connected to the two stirring chambers (3).

4. The mixing and stirring device for highway subgrade filler according to claim 3, characterized in that, The conveying drive mechanism includes a first motor (9), a first drive rod (10), and an auger (11). The first motor (9) is fixedly installed on the top side of the conveying cylinder (6). One end of the first drive rod (10) is fixedly installed on the output shaft of the first motor (9). The other end of the first drive rod (10) extends into the conveying cylinder (6) and is fixedly installed with the auger (11). The outer contact surface of the auger (11) rotates and fits against the inner wall of the conveying cylinder (6).

5. The mixing and stirring device for highway subgrade filler according to claim 4, characterized in that, The lifting drive mechanism includes a U-shaped mounting frame (13), a hydraulic rod (14), and a rod plate (15). The top side of the annular mixing tank (2) is fixedly mounted with a U-shaped mounting frame (13). The inner wall of the U-shaped mounting frame (13) is fixedly mounted with a hydraulic rod (14). The output end of the hydraulic rod (14) is fixedly mounted with a rod plate (15). The bottom end of the rod plate (15) is fixedly connected to the top side of the conveying cylinder (6).

6. The mixing and stirring device for highway subgrade filler according to claim 3, characterized in that, The stirring mechanism includes a second motor (16), a second drive rod (17) and a stirring paddle (18). The second motor (16) is fixedly installed on the top side of the support frame (1). One end of the second drive rod (17) is fixedly installed on the output shaft of the second motor (16). The other end of the second drive rod (17) extends into the corresponding stirring chamber (3) and is provided with multiple stirring paddles (18).

Citation Information

Patent Citations

  • Roadbed raw material mixing device for expressway

    CN217629270U