Large-flux spliced honeycomb filler
By using a modular hexagonal packing tube shell and tongue structure, the problem of replacing the entire honeycomb packing is solved, reducing maintenance costs and improving mass and heat transfer efficiency.
Patent Information
- Application Number
- CN202422883033.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-25
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-25
AI Technical Summary
Existing honeycomb fillers need to be replaced as a whole when damaged during use, which has high maintenance costs, and the high flow rate of the medium leads to low mass transfer and heat transfer efficiency.
Multiple regular hexagonal packing tube shells are spliced together. Through the design of connectors and tongue plates, damaged parts can be replaced locally, the medium contact area and flow rate control can be increased, and mass transfer and heat transfer efficiency can be improved.
This reduces maintenance costs, enables partial replacement of damaged packing tubes, and increases medium flow rate and contact area, thereby improving mass and heat transfer efficiency.
Smart Images

Figure CN223475042U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of flue gas desulfurization and demisting equipment, specifically to a high-throughput spliced honeycomb packing. Background Technology
[0002] Honeycomb packing is a type of structured packing. Its honeycomb structure allows for high media throughput and is not prone to clogging. It is widely used in the petroleum and chemical industries. Generally, honeycomb packing is manufactured as a whole. If the honeycomb packing is damaged during use, it can only be replaced as a whole, which results in high maintenance costs. Utility Model Content
[0003] The technical problem to be solved by this utility model is to provide a high-throughput spliced honeycomb filler to address the shortcomings of the existing technology.
[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:
[0005] A high-throughput interlocking honeycomb packing includes several packing tubes with a regular hexagonal cross-section. The apex corners of the packing tubes are connected to each other by connectors. A connecting groove is machined at the apex corner of the packing tube. The connectors are inserted into the connecting grooves to fix the packing tubes. A window is provided on the shell surface around the packing tube. A tongue is provided at the bottom of the window, facing inward and extending upward.
[0006] Furthermore, a "T"-shaped groove is machined at the top corner of the periphery of the packing tube shell, and three "T"-shaped plugs are evenly distributed around the periphery of the connector.
[0007] Furthermore, the height of the packing tube shell is 30~60cm.
[0008] Furthermore, each surface of the packing tube shell is provided with 3 to 6 tongues, and the width of each tongue gradually increases from top to bottom.
[0009] Compared with the prior art, the high-throughput spliced honeycomb packing of this utility model is spliced together by multiple regular hexagonal packing tube shells. When maintaining or replacing damaged packing tube shells, there is no need to replace the whole packing, which reduces maintenance costs. At the same time, the tongues set inside the packing tube shells reduce the flow rate of the medium inside the shell, increase the contact area, and improve the mass transfer and heat transfer efficiency. Attached Figure Description
[0010] Figure 1 This is a schematic diagram of the structure of this utility model;
[0011] Figure 2 This is a schematic diagram of the structure of the packing tube shell of this utility model;
[0012] Figure 3This is a structural schematic diagram of the connector of this utility model;
[0013] Among them, 1. packing tube shell, 2. connector, 3. "T" groove, 4. "T" type plug, 5. tongue. Detailed Implementation
[0014] The technical solutions in the embodiments of this utility model will be clearly and completely described below.
[0015] like Figures 1-3 As shown, a high-throughput spliced honeycomb packing includes several packing tube shells 1 with a cross-section of regular hexagon. The packing tube shells 1 have six apex corners around their perimeter, and the apex corners are spliced together by connectors 2. The apex corners of the packing tube shells 1 are machined with connecting grooves, and the connectors 2 are inserted into the connecting grooves to fix the packing tube shells 1.
[0016] In this embodiment, a "T"-shaped groove 3 is machined at the top corner of the periphery of the packing tube shell 1, and three "T"-shaped plugs 4 are evenly distributed around the connector. When the packing tube shell 1 is spliced, the "T"-shaped plugs 4 around the connector are inserted into the "T"-shaped groove 3. The "T"-shaped plugs 4 and the "T"-shaped groove 3 are tightly fitted to fix the packing tube shell 1.
[0017] The packing tube shell 1 has windows on its periphery. At the bottom of the windows, there are tongues 5 extending upward toward the inside of the packing tube shell 1. The tongues 5 can block the medium, thereby reducing the medium flow rate, increasing the contact area, and improving the mass transfer and heat transfer efficiency.
[0018] In this embodiment, depending on the height of the packed tower, the height of the packed tube shell 1 is generally 30~60cm. Each shell surface around the packed tube shell 1 is provided with 3~6 tongues 5. The width of each tongue 5 gradually increases from top to bottom, which achieves the effect of gradually reducing the flow and increasing the gas-liquid contact area.
[0019] This utility model is not limited to the embodiments described. Those skilled in the art can still make some modifications or changes without departing from the spirit and scope of this utility model. Therefore, the scope of protection of this utility model shall be determined by the scope defined in the claims.
Claims
1. A high-throughput spliced honeycomb packing material, characterized in that: It includes several packing tube shells with a regular hexagonal cross-section. The apex corners of the packing tube shells are connected to each other by connectors. The apex corners of the packing tube shells are machined with connecting grooves. The connectors are inserted into the connecting grooves to fix the packing tube shells. The shell surface of the packing tube shells is provided with windows. The bottom of the windows is provided with tongues that face into the packing tube shells and extend upwards.
2. The high-throughput spliced honeycomb packing material according to claim 1, characterized in that: The top corner of the packing tube shell is machined with a "T" shaped groove, and three "T" shaped plugs are evenly distributed around the connector.
3. The high-throughput spliced honeycomb packing material according to claim 1, characterized in that: The height of the packing tube shell is 30-60cm.
4. The high-throughput spliced honeycomb packing material according to claim 1, characterized in that: The packing tube shell has 3 to 6 tongues on each shell surface around its perimeter, with the width of each tongue gradually increasing from top to bottom.