Filterable waste recycling machine
The servo motor-driven belt drive system and stirring device solve the problems of difficult separation of impurities and high labor intensity of manual operation during grain separation, realize efficient and automatic separation of grain impurities, and improve separation efficiency and quality.
Patent Information
- Application Number
- CN202422660284.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-01
AI Technical Summary
In the prior art, grain separation is prone to accumulation, impurities are difficult to fully separate from the grains, and manual operation is labor-intensive and inefficient.
The servo motor-driven belt drive system and stirring device are used to push the fixed frame and filter screen to move through the connecting rod. Combined with the rotation of the stirring rod, the uniform movement of the grains and the effective interception of impurities are achieved.
It improves the efficiency and quality of grain separation, reduces labor intensity, ensures the full separation of impurities and grains, reduces operator fatigue, and increases the processing volume per unit time.
Smart Images

Figure CN223475527U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of grain processing technology, specifically a filterable waste recycling machine. Background Technology
[0002] A whole grains health food store refers to a place that processes whole grains according to a certain formula. In such stores, you can buy a relatively comprehensive range of whole grain health foods, generally including whole grain porridge, beverages, and freshly ground products. In addition to being a staple food, a good companion for hunger, and a major source of vitality for Chinese people, whole grains also have many benefits for the human body. In the food structure pyramid of Chinese residents, bread, grains, rice, and pasta account for 50% to 60% of the food. Whole grains are very rich in nutrients. The fiber and minerals in them are several times that of ordinary white rice. They also contain vitamins A, B1, B2, C, and E, as well as trace elements such as calcium, potassium, iron, and zinc, making them a rich treasure.
[0003] In the process of developing this utility model, the inventors discovered the following problems with the existing technology: 1. With sieves of varying apertures, grains and impurities are separated by manually shaking or vibrating the sieve according to particle size. Smaller impurities pass through the sieve and fall down, while the grains remain on the sieve. Manual shaking and filtering requires operators to perform continuous physical labor, which can easily lead to fatigue over a long period of time. Operators need to continuously bend over and raise their arms, which puts a significant burden on their bodies. 2. During grain separation, the movement of grains and impurities mainly relies on external vibrations or wind. This movement is relatively slow and uneven, which prolongs the separation time and reduces work efficiency. Grains may accumulate during the separation process, and impurities are easily trapped in the grains, making it difficult to separate them completely. For example, some small impurities may be hidden in the gaps between grain particles and cannot be removed by sieves or other separation methods. Utility Model Content
[0004] The purpose of this utility model is to provide a filterable waste recycling machine to solve the problem mentioned in the background art that grains tend to accumulate during the separation process, and impurities are easily trapped in the grains, making them difficult to separate completely. To achieve the above objective, this utility model provides the following technical solution: a filterable waste recycling machine, including a support frame, a fixed frame on top of the support frame, and a lower plate installed inside the support frame by screws;
[0005] A fixing plate is installed on the top of the support frame by screws, and the housing of the second servo motor is installed on the bottom of the fixing plate by screws. A first pulley is installed on the top output shaft of the second servo motor by bolts. The first pulley and the second pulley form a belt drive structure through a drive belt. A plug is provided above the second pulley, and a connecting rod is rotatably connected to the outer wall of the plug. A sliding groove is welded to the rear of the fixing plate.
[0006] A support column is welded to one side of the fixed frame, and a pulley is rotatably connected to the front of the support column. A hook is inserted into the front slot of the fixed frame, and a silicone feeding plate is installed on the hook by screws. A filter screen is attached to the inside of the fixed frame, and a door panel is snapped into the internal slot of the filter screen. A support plate is installed on the top of the filter screen by screws, and a first servo motor is installed on the top of the support plate by screws. A stirring rod is installed on the lower output shaft of the first servo motor by bolts, and a rotating plate is welded to the outer wall of the stirring rod.
[0007] More preferably, the stirring rod forms a rotating structure via a first servo motor, and the rotating plate forms a rotating structure via the stirring rod.
[0008] More preferably, the internal structural dimensions of the fixing frame are consistent with the external structural dimensions of the filter screen, and the filter screen has diamond-shaped grooves inside. The fixing frame has horizontal support columns at its four corners, and each support column has a pulley at one end. The pulleys form a horizontal sliding structure through the sliding groove.
[0009] More preferably, the first pulley forms a rotating structure via the second servo motor, the drive belt forms a rotating structure via the first pulley, and the second pulley forms a rotating structure via the drive belt.
[0010] More preferably, the connecting rod is equipped with insert rods at both ends, and the connecting rod forms a rotating structure through a second pulley.
[0011] More preferably, the fixing frame forms a sliding structure through the connecting rod, and the filter screen forms a sliding structure through the fixing frame.
[0012] More preferably, the external structural dimensions of the door panel are consistent with the internal structural dimensions of the fixing frame.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] In this invention, compared to manually shaking or vibrating a sieve using screens of varying apertures, this device uses a second servo motor to drive a transmission system consisting of a first pulley, a drive belt, and a second pulley, as well as a connecting rod to move a fixed frame. This allows the grains inside the filter to move automatically and regularly. This mechanical movement is uniform and continuous, greatly improving separation efficiency. Manual operation is slow and tiring, while the device can run stably for a long time without frequent breaks, thus processing more grains per unit time.
[0015] In this invention, the first servo motor drives the stirring rod and the rotating plate to rotate, so that the grains are quickly separated in the filter screen. Compared with manual separation, which relies on slow factors such as external vibration or wind, the stirring device can ensure that the grains are fully dispersed, avoid accumulation, and make it easier for impurities to be exposed and trapped by the filter screen, thereby speeding up the separation. Attached Figure Description
[0016] Figure 1 This is a front view structural diagram of the present invention;
[0017] Figure 2 This is a side view of the structure of this utility model;
[0018] Figure 3 This is a schematic diagram of the upper structure of the support frame of this utility model;
[0019] Figure 4 This is a schematic diagram of the internal structure of the fixing frame of this utility model.
[0020] In the diagram: 1. Support frame; 101. Fixing plate; 102. Second servo motor; 103. First pulley; 104. Drive belt; 105. Second pulley; 106. Insert rod; 107. Connecting rod; 108. Slide groove; 2. Fixing frame; 201. First servo motor; 202. Rotating plate; 203. Support plate; 204. Support column; 205. Pulley; 206. Silicone feeding plate; 207. Hook; 208. Door panel; 209. Stirring rod; 210. Filter screen; 3. Feeding plate. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0022] Please see Figures 1 to 4This utility model provides a technical solution: a filterable waste recycling machine, including a support frame 1, a fixed frame 2 above the support frame 1, and a feeding plate 3 installed inside the support frame 1 by screws;
[0023] A fixing plate 101 is mounted on the top of the support frame 1 by screws. The housing of the second servo motor 102 is mounted on the bottom of the fixing plate 101 by screws. The output shaft of the second servo motor 102 is mounted on the top by bolts to a first pulley 103. The first pulley 103 and the second pulley 105 form a belt drive structure through a drive belt 104. A plug rod 106 is provided above the second pulley 105. A connecting rod 107 is rotatably connected to the outer wall of the plug rod 106. A sliding groove 108 is welded to the rear of the fixing plate 101.
[0024] A support column 204 is welded to one side of the fixed frame 2. A pulley 205 is rotatably connected to the front of the support column 204. A hook 207 is inserted into the front slot of the fixed frame 2. A silicone feeding plate 206 is installed on the hook 207 by screws. A filter screen 210 is attached to the inside of the fixed frame 2. A door panel 208 is snapped into the internal slot of the outer shell of the filter screen 210. A support plate 203 is installed on the top of the outer shell of the filter screen 210 by screws. A first servo motor 201 is installed on the top of the support plate 203 by screws. A stirring rod 209 is installed on the lower output shaft of the first servo motor 201 by bolts. A rotating plate 202 is welded to the outer wall of the stirring rod 209.
[0025] In this embodiment, as Figure 4 As shown, the stirring rod 209 forms a rotating structure via the first servo motor 201, and the rotating plate 202 also forms a rotating structure via the stirring rod 209. When the first servo motor 201 is running, its output shaft drives the stirring rod 209 to rotate. As an active rotating component, the stirring rod 209 drives the rotating plate 202 connected to it to rotate. Inside the filter screen 210, the rotating plate 202 applies a stirring force to the grains, causing the grains to move continuously within the filter screen 210. This allows impurities and grains to be separated more effectively. Impurities are more easily trapped on the filter screen 210, while the grains fall more smoothly through the holes and grooves of the filter screen 210, thus achieving stirring of the grains, promoting rapid separation, and improving filtration efficiency.
[0026] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the internal structural dimensions of the fixing frame 2 are consistent with the external structural dimensions of the filter screen 210. The filter screen 210 has diamond-shaped grooves inside, and the fixing frame 2 has horizontally positioned support columns 204 at its four corners. Each support column 204 has a pulley 205 at one end, and the pulleys 205 form a horizontal sliding structure via the sliding groove 108. The consistency between the internal structural dimensions of the fixing frame 2 and the external structural dimensions of the filter screen 210 allows the filter screen 210 to fit snugly inside the fixing frame 2, ensuring that grains do not leak through the gaps during filtration. The diamond-shaped grooves inside the filter screen 210 facilitate the trapping of impurities and the passage of grains. Based on the size and shape characteristics of the grain particles, the diamond-shaped grooves can, to a certain extent, prevent impurities from clogging the channels. To ensure the smooth falling of grains, the four corners of the fixed frame 2 are equipped with horizontal support columns 204. The pulleys 205 at one end of the support columns 204 move horizontally inside the sliding groove 108. When the fixed frame 2 is pushed by the connecting rod 107, the pulleys 205 roll in the sliding groove 108, changing sliding friction into rolling friction, which greatly reduces the friction force. This allows the fixed frame 2 and the filter screen 210 to move smoothly in the horizontal direction, thereby realizing the shaking of grains in the filter screen 210 and a better filtration effect. It provides a stable installation and support structure for the filter screen 210, while ensuring a tight fit between the fixed frame 2 and the filter screen 210, which facilitates the filtration of grains and the interception of impurities. Furthermore, the smooth sliding of the fixed frame 2 and the filter screen 210 is achieved through the cooperation of the pulleys 205 and the sliding groove 108.
[0027] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the first pulley 103 forms a rotating structure through the second servo motor 102, and the drive belt 104 forms a rotating structure through the first pulley 103, and the second pulley 105 forms a rotating structure through the drive belt 104. The second servo motor 102 serves as a power source. When it rotates clockwise, its output shaft drives the first pulley 103 to rotate. The first pulley 103 forms a belt drive structure with the second pulley 105 through the drive belt 104. When the first pulley 103 rotates, the friction of the drive belt 104 drives the drive belt 104 to move, which in turn drives the second pulley 105 to rotate. This achieves the transmission of power from the second servo motor 102 to the second pulley 105, providing a power basis for the movement of subsequent components such as the connecting rod 107, and providing power transmission for the entire filtration device. This enables the rotation of the first pulley 103 and the second pulley 105, thereby driving the movement of subsequent components to push the fixed frame 2 and the filter screen 210 to achieve the filtration operation of grains.
[0028] In this embodiment, as Figure 1 , Figure 2 and Figure 3 As shown, the connecting rod 107 has insert rods 106 installed at both ends, and the connecting rod 107 forms a rotating structure through the second pulley 105. The insert rods 106 are installed at both ends of the connecting rod 107, and one end of the insert rod 106 is connected to the second pulley 105. When the second pulley 105 rotates, the insert rod 106 rotates accordingly. Since the connecting rod 107 is connected to the fixed frame 2, the rotation of the insert rod 106 drives the connecting rod 107 to rotate, thereby converting the rotational motion of the second pulley 105 into the rotational motion of the connecting rod 107 around its own axis. This prepares for the subsequent movement of the fixed frame 2, and converts the rotational motion of the second pulley 105 into the rotational motion of the connecting rod 107, providing power transmission and motion conversion for the movement of the fixed frame 2.
[0029] In this embodiment, as Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, the fixed frame 2 forms a sliding structure through the connecting rod 107, and the filter screen 210 also forms a sliding structure through the fixed frame 2. The fixed frame 2 is connected to components such as the second pulley 105 through the connecting rod 107. When the connecting rod 107 rotates, due to the force exerted by the connecting rod 107 on the fixed frame 2 and the structural characteristics of the fixed frame 2 itself, the fixed frame 2 will slide with the movement of the connecting rod 107. Since the filter screen 210 is installed inside the fixed frame 2, the filter screen 210 will slide together with the fixed frame 2. During the filtration process, the grains and cereals move continuously within the filter screen 210, avoiding the accumulation and clogging of impurities on the filter screen 210. This allows impurities and grains to be separated more fully, improving filtration efficiency and quality. The overall sliding of the fixed frame 2 and the filter screen 210 allows the grains and cereals to move continuously within the filter screen 210, improving the filtration effect and ensuring that impurities and grains are fully separated.
[0030] In this embodiment, as Figure 1 , Figure 2 and Figure 4 As shown, the external structural dimensions of the door panel 208 are consistent with the internal structural dimensions of the fixing frame 2. When the grain is filtered and impurities need to be cleaned, since the external structural dimensions of the door panel 208 are consistent with the internal structural dimensions of the fixing frame 2, the door panel 208 can be moved upward and hooked into the hook 207. The hook 207 is connected to the silicone feeding plate 206. When the door panel 208 is opened, the impurities on the filter screen 210 are no longer blocked and will fall onto the silicone feeding plate 206, and then slide down the silicone feeding plate 206 into the collection box, thus completing the collection of impurities. This design makes the impurity cleaning process more convenient and efficient, and makes it easy to open the fixing frame 2 after filtration to clean the impurities trapped on the filter screen 210 and achieve impurity collection.
[0031] The usage method and advantages of this utility model: The working process of this filterable waste recycling machine is as follows:
[0032] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown, first, the grains to be filtered are poured in, and the grains enter the filter screen 210. The second servo motor 102 drives the first pulley 103 to rotate clockwise. The first pulley 103 and the second pulley 105 are connected by a drive belt 104 to rotate. When the second pulley 105 rotates, the insertion rod 106 rotates accordingly. The insertion rod 106 drives the connecting rod 107 to rotate. The connecting rod 107 is pulled to one side by the fixing frame 2, and the grains in the filter screen 210 inside the fixing frame 2 move accordingly. The pulley 205 on the outer wall support column 204 of the fixing frame 2 slides in the groove 108. The internal horizontal movement causes the grains inside the filter screen 210 to move, separating the impurities from the grains. The first servo motor 201 drives the stirring rod 209 to rotate, which in turn drives the rotating plate 202 to quickly separate the grains. Impurities remain on the filter screen 210, while the grains fall from the holes of the filter screen 210 to the discharge plate 3. The impurities inside need to be cleaned and collected. After the grains are filtered, the door panel 208 is opened and moved upwards, engaging the hook 207. The hook 207 connects to the silicone discharge plate 206, and the impurities fall onto the silicone discharge plate 206 and into the collection box for easy collection.
[0033] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A filterable waste recycling machine, comprising a support frame (1), characterized in that: A fixing frame (2) is provided above the support frame (1), and a feeding plate (3) is installed inside the support frame (1) by screws; A fixing plate (101) is installed on the top of the support frame (1) by screws. The housing of the second servo motor (102) is installed on the bottom of the fixing plate (101) by screws. The output shaft of the second servo motor (102) is bolted to a first pulley (103). The first pulley (103) and the second pulley (105) are connected by a drive belt (104) to form a belt drive structure. A plug rod (106) is provided above the second pulley (105). A connecting rod (107) is rotatably connected to the outer wall of the plug rod (106). A sliding groove (108) is welded to the rear of the fixing plate (101). A support column (204) is welded to one side of the fixed frame (2). A pulley (205) is rotatably connected to the front of the support column (204). A hook (207) is inserted into the front slot of the fixed frame (2). A silicone feeding plate (206) is installed on the hook (207) by screws. A filter screen (210) is attached to the inside of the fixed frame (2). A door panel (208) is snapped into the inner slot of the outer shell of the filter screen (210). A support plate (203) is installed on the top of the outer shell of the filter screen (210) by screws. A first servo motor (201) is installed on the top of the support plate (203) by screws. A stirring rod (209) is installed on the lower output shaft of the first servo motor (201) by bolts. A rotating plate (202) is welded to the outer wall of the stirring rod (209).
2. The filterable waste recycling machine according to claim 1, characterized in that: The stirring rod (209) forms a rotating structure through the first servo motor (201), and the rotating plate (202) forms a rotating structure through the stirring rod (209).
3. The filterable waste recycling machine according to claim 1, characterized in that: The internal structural dimensions of the fixing frame (2) are consistent with the external structural dimensions of the filter screen (210). The filter screen (210) has a diamond-shaped groove inside. The four corners of the fixing frame (2) are provided with horizontal support columns (204). One end of each support column (204) is provided with a pulley (205). The pulley (205) forms a horizontal sliding structure through the sliding groove (108).
4. The filterable waste recycling machine according to claim 1, characterized in that: The first pulley (103) forms a rotating structure through the second servo motor (102), and the drive belt (104) forms a rotating structure through the first pulley (103), and the second pulley (105) forms a rotating structure through the drive belt (104).
5. A filterable waste recycling machine according to claim 1, characterized in that: The connecting rod (107) has insert rods (106) installed at both ends, and the connecting rod (107) forms a rotating structure through the second pulley (105).
6. A filterable waste recycling machine according to claim 1, characterized in that: The fixed frame (2) forms a sliding structure through the connecting rod (107), and the filter screen (210) forms a sliding structure through the fixed frame (2).
7. A filterable waste recycling machine according to claim 1, characterized in that: The external structural dimensions of the door panel (208) are consistent with the internal structural dimensions of the fixing frame (2).