Grading treatment device for medium-thickness aluminum plates
The aluminum plate grading process using vacuum adsorption rotation solves the problem of high cost and low efficiency caused by the need for existing devices to be used in conjunction with testing machines, achieving both high efficiency grading and cost reduction.
Patent Information
- Application Number
- CN202422435702.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-10-10
AI Technical Summary
Existing medium-thick aluminum grading processing equipment needs to be coordinated with inspection machines, resulting in high costs and low efficiency.
A vacuum adsorption rotation method is used for grading, which combines a vacuum pump and suction cup with a rotating plate and lifting assembly to achieve efficient grading of aluminum plates.
This improved the efficiency of graded processing, reduced the operating cost of the device, and enhanced its practical value.
Smart Images

Figure CN223475612U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of medium-thick aluminum grading processing devices, and in particular to a medium-thick aluminum plate grading processing device. Background Art
[0002] During the grading process of aluminum plates, different specifications are often present. The aluminum plates are judged by measurement and machine detection technology. In this process, a grading device is needed for sorting to ensure that subsequent processing can be carried out normally and in an orderly manner.
[0003] Most existing grading devices use robotic arms to grip objects at multiple angles for grading. When in use, grading is required in conjunction with the testing machine, which results in high costs and maintenance, leading to slow efficiency and high operating costs during the grading process.
[0004] Therefore, in view of the high cost and slow efficiency of existing medium-thick aluminum grading devices, a new medium-thick aluminum plate grading device can be designed. This device uses vacuum adsorption rotation to ensure the efficiency of the grading operation, effectively reduce the cost of using the device, and enhance its practical value. Utility Model Content
[0005] To overcome the problem that most medium-thick aluminum grading devices require grading in conjunction with testing machines, resulting in high costs and maintenance, slow efficiency, and high operating costs during the grading process.
[0006] The technical solution of this utility model is as follows: a medium-thick aluminum plate grading processing device, comprising a bearing plate, a motor, a connecting block, a first fixed plate, a rotating shaft, a counterweight, a rotating plate, a detection control box, a forward conveyor belt, a reverse conveyor belt, a support assembly, a lifting assembly, a vacuum adsorption assembly, and a fixing assembly; a support assembly is provided at the bottom of the bearing plate, the upper end face of the bearing plate is threadedly connected to the first fixed plate, a rotating shaft is provided inside the first fixed plate, a connecting block is provided at the upper end face of the rotating shaft, one end of the connecting block is connected to the output end of the motor, a rotating plate is provided at the bottom of the rotating shaft, a counterweight is provided at the upper end face of the rotating plate, a lifting assembly is provided at the bottom of the rotating plate, a vacuum adsorption assembly is provided at the bottom of the lifting assembly, fixing assemblies are provided on both sides of the support assembly, a forward conveyor belt is provided below the vacuum adsorption assembly, a reverse conveyor belt is provided on one side of the forward conveyor belt, and a detection control box is provided on one side of the forward conveyor belt.
[0007] Preferably, a support plate is used to clearly install the bracket assembly, which is then used to fix the fixing assembly. Simultaneously, a motor is fixedly installed on the support plate, and a connecting block is connected to the motor's output end. A rotating shaft is fixedly connected to the connecting block, and a first fixing plate is fixedly installed on the outer side of the rotating shaft. A rotating plate is fixedly installed at the bottom of the rotating shaft, and a counterweight is fixedly installed on the rotating plate. A lifting assembly is fixedly installed on the rotating plate, and a vacuum pumping assembly is fixedly installed on the lifting assembly. A forward conveyor belt is installed at a clearly defined position using the vacuum pumping assembly, and a reverse conveyor belt is fixedly installed on the forward conveyor belt. Finally, a detection and control box is installed on the forward conveyor belt. This improves work efficiency, reduces operating costs, and enhances the practical value of the device.
[0008] Preferably, the support assembly includes a first support, a second support, and a third support; the bottom of the support plate is provided with a second support, which has two sets; the bottom of the second support is provided with a first support, which has four sets; the third support is threadedly connected to the first and second supports; the threaded connection between the third support and the first and second supports provides a stabilizing effect.
[0009] Preferably, the lifting assembly includes a cylinder, a telescopic rod, a second fixed plate, a first support rod, a second support rod, a baffle, and a spring; a cylinder is provided on the upper end face of the rotating plate, the output end of the cylinder is connected to the telescopic rod, the bottom of the telescopic rod is provided with a second fixed plate, and the second fixed plate is threadedly connected to the first support rod; the lifting effect is achieved by driving the first support rod to rise and fall through the cylinder.
[0010] Preferably, a baffle is provided on the upper end face of the first support rod, and two sets of baffles are provided. A second support rod is provided at the bottom of the baffle and passes through the first support rod. A spring is provided on the upper end face of the second support rod. The second support rod is moved downward by the power of the cylinder, and the spring is used to buffer it, thereby achieving the effect of buffering and not damaging the aluminum plate.
[0011] Preferably, the vacuum adsorption assembly includes a vacuum pump, a fourth bracket, a first suction pipe, a suction cup, and a second suction pipe; the vacuum pump is provided on the upper end face of the rotating plate, and the fourth bracket is provided on the outer side of the vacuum pump; the fourth bracket is installed by rotating the plate, thereby achieving the effect of fixing the vacuum pump.
[0012] Preferably, the bottom of the second support rod is provided with a first suction pipe, which has four sets; the bottom of the first suction pipe is provided with a suction cup, which also has four sets; the output end of the vacuum pump is connected to the second suction pipe, which has two sets; through the operation of the vacuum pump, the first suction pipe, the suction cup, and the second suction pipe work together to achieve a vacuum adsorption effect.
[0013] Preferably, the fixing component includes a right-angle plate and screws; right-angle plates are provided on both sides of the first bracket, and the screws are threadedly connected to the right-angle plates and pass through the first bracket; the screws are threadedly connected to the right-angle plates and connected to the ground, thereby achieving the fixing effect.
[0014] The beneficial effects of this utility model are:
[0015] 1. Compared with traditional medium-thick aluminum grading devices, most of which use robotic arms to grip and grade at multiple angles, requiring cooperation with testing machines for grading, resulting in high costs and maintenance, slow efficiency and high operating costs, this device uses vacuum adsorption rotation to ensure the efficiency of grading operations, effectively reduce operating costs, and enhance the practical value of the device.
[0016] 2. When installing the first fixed plate, the first fixed plate is fixed to the upper end face of the bearing plate. The rotating shaft is fixed to the inner side of the first fixed plate through it. At the same time, the connecting block is installed on the upper end face of the rotating shaft. The connecting block is connected to the output end of the motor. The rotating plate is fixedly installed at the bottom of the rotating shaft. The counterweight is installed on the rotating plate to achieve the rotation effect, effectively improve efficiency, and enhance the practical value of the device.
[0017] 3. Install a vacuum pump on the upper surface of the rotating plate, fix the vacuum pump on the upper surface of the rotating plate with the fourth bracket, fix the first suction pipe with the lifting assembly, fix the suction cup with the first suction pipe, and install the second suction pipe on the lifting assembly with the output end of the vacuum pump, thereby achieving a vacuum adsorption effect. Attached Figure Description
[0018] Figure 1 The diagram shown is a three-dimensional structural schematic of a grading and processing device for medium-thick aluminum plates according to this utility model.
[0019] Figure 2 The diagram shown is a three-dimensional structural schematic of the motor in a medium-thick aluminum plate grading device according to this utility model.
[0020] Figure 3 The diagram shown is a three-dimensional structural schematic of the support assembly of a medium-thick aluminum plate grading device according to this utility model.
[0021] Figure 4 The diagram shown is a three-dimensional structural schematic of the lifting component of a medium-thick aluminum plate grading device according to this utility model.
[0022] Figure 5 The diagram shown is a three-dimensional structural schematic of the vacuum adsorption component of a medium-thick aluminum plate grading device according to this utility model.
[0023] Figure 6The diagram shown is a three-dimensional structural schematic of the fixing component of a medium-thick aluminum plate grading processing device according to this utility model.
[0024] Explanation of reference numerals in the attached drawings: 1. Bearing plate; 2. Detection and control box; 3. Forward conveyor belt; 4. Reverse conveyor belt; 501. Motor; 502. Connecting block; 503. First fixed plate; 504. Rotating shaft; 505. Counterweight; 506. Rotating plate; 601. First support; 602. Second support; 603. Third support; 701. Cylinder; 702. Telescopic rod; 703. Second fixed plate; 704. First support rod; 705. Second support rod; 706. Baffle; 707. Spring; 901. Vacuum pump; 902. Fourth support; 903. First suction pipe; 904. Suction cup; 905. Second suction pipe; 801. Right angle plate; 802. Screw. DETAILED DESCRIPTION
[0025] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0026] Please see Figures 1-4 This utility model provides an embodiment: a grading device for medium-thick aluminum plates, including a bearing plate 1; a motor 501, a connecting block 502, a first fixed plate 503, a rotating shaft 504, a counterweight 505, a rotating plate 506, a detection and control box 2, a forward conveyor belt 3, a reverse conveyor belt 4, a support assembly, a lifting assembly, a vacuum adsorption assembly, and a fixing assembly; a support assembly is provided at the bottom of the bearing plate 1, and the upper end face of the bearing plate 1 is threadedly connected to the first fixed plate 503. The rotating shaft 504 is provided inside the first fixed plate 503. A connecting block 502 is provided on the upper end of 04. One end of the connecting block 502 is connected to the output end of the motor 501. A rotating plate 506 is provided at the bottom of the rotating shaft 504. A counterweight block 505 is provided on the upper end of the rotating plate 506. A lifting component is provided at the bottom of the rotating plate 506. A vacuum adsorption component is provided at the bottom of the lifting component. Fixing components are provided on both sides of the support component. A forward conveyor belt 3 is provided below the vacuum adsorption component. A reverse conveyor belt 4 is provided on one side of the forward conveyor belt 3. A detection control box 2 is provided on one side of the forward conveyor belt 3.
[0027] Please see Figures 2-3In this embodiment, the support assembly includes a first support 601, a second support 602, and a third support 603; the bottom of the support plate 1 is provided with the second support 602, and there are two sets of the second support 602; the bottom of the second support 602 is provided with the first support 601, and there are four sets of the first support 601; the third support 603 is threadedly connected to the first support 601 and the second support 602; the threaded connection between the third support 603 and the first support 601 and the second support 602 provides a stabilizing effect; the lifting assembly includes a cylinder 701 and a telescopic... The rotating plate 506 comprises a rod 702, a second fixed plate 703, a first support rod 704, a second support rod 705, a baffle 706, and a spring 707. A cylinder 701 is mounted on the upper surface of the rotating plate 506. The output end of the cylinder 701 is connected to a telescopic rod 702. A second fixed plate 703 is mounted on the bottom of the telescopic rod 702, and the second fixed plate 703 is threadedly connected to the first support rod 704. The cylinder 701 drives the first support rod 704 to rise and fall, thereby achieving the lifting effect. A baffle 706 is mounted on the upper surface of the first support rod 704. Two sets of baffles 706 are provided. A second support rod 705 is provided at the bottom of the 06, passing through the first support rod 704. A spring 707 is provided on the upper end face of the second support rod 705. Powered by the cylinder 701, the second support rod 705 moves downwards, and the spring 707 cushions it, thus achieving the effect of buffering and preventing damage to the aluminum plate. The vacuum adsorption assembly includes a vacuum pump 901, a fourth bracket 902, a first suction pipe 903, a suction cup 904, and a second suction pipe 905. The upper end face of the rotating plate 506 is provided with the vacuum pump 901, and the fourth bracket 902 is provided on the outer side of the vacuum pump 901. The fourth bracket 902 is installed via the rotating plate 506, thereby achieving the effect of fixing the vacuum pump 901; the bottom of the second support rod 705 is provided with a first suction pipe 903, which has four sets; the bottom of the first suction pipe 903 is provided with a suction cup 904, which also has four sets; the output end of the vacuum pump 901 is connected to the second suction pipe 905, which has two sets; through the operation of the vacuum pump 901, the vacuum adsorption effect is achieved by utilizing the cooperation between the first suction pipe 903, the suction cup 904, and the second suction pipe 905.
[0028] Please see Figure 4 In this embodiment, the fixing component includes a right-angle plate 801 and a screw 802; right-angle plates 801 are provided on both sides of the first bracket 601, and the screw 802 is threadedly connected to the right-angle plate 801 and passes through the first bracket 601; the screw 802 is threadedly connected to the right-angle plate 801 and then threadedly connected to the ground to achieve the fixing effect.
[0029] When installing the first fixed plate 503, the first fixed plate 503 is fixed to the upper end face of the bearing plate 1. The rotating shaft 504 is fixed through the inner side of the first fixed plate 503. At the same time, the connecting block 502 is installed on the upper end face of the rotating shaft 504. The connecting block 502 is connected to the output end of the motor 501. The rotating plate 506 is fixedly installed at the bottom of the rotating shaft 504. The counterweight 505 is installed on the rotating plate 506.
[0030] A vacuum pump 901 is installed on the upper surface of a rotating plate 506. The vacuum pump 901 is fixed on the upper surface of the rotating plate 506 by a fourth bracket 902. A first suction pipe 903 is fixedly installed by a lifting assembly. A suction cup 904 is fixedly installed by the first suction pipe 903. A second suction pipe 905 is installed on the lifting assembly by the output end of the vacuum pump 901.
[0031] During lifting and lowering, a cylinder 701 is installed on the upper end face of the rotating plate 506, and the output end of the cylinder 701 is connected to the telescopic rod 702. The second fixed plate 703 is fixedly installed at the bottom of the telescopic rod 702, and the first support rod 704 is fixedly installed at the bottom of the second fixed plate 703. The second support rod 705 is fixedly installed at the first support rod 704, and the baffle 706 is fixedly installed on the upper end face of the second support rod 705. A spring 707 is installed between the first support rod 704 and the second support rod 705, thereby achieving the lifting and lowering effect.
[0032] Through the above steps, the support plate 1 is used to clearly install the bracket assembly, and the bracket assembly is used to fix the fixing assembly. At the same time, the motor 501 is fixedly installed on the support plate 1, and the output end of the motor 501 is connected to the connecting block 502. The rotating shaft 504 is fixedly connected to the connecting block 502, and the first fixing plate 503 is fixedly installed on the outside of the rotating shaft 504. The rotating plate 506 is fixedly installed at the bottom of the rotating shaft 504, and the counterweight 505 is fixedly installed on the rotating plate 506. The lifting assembly is fixedly installed on the rotating plate 506, and the vacuum pumping assembly is fixedly installed on the lifting assembly. The forward conveyor belt 3 is installed in a clearly defined position through the vacuum pumping assembly, and the reverse conveyor belt 4 is fixedly installed on the forward conveyor belt 3. The detection control box 2 is clearly installed through the forward conveyor belt 3. This improves work efficiency, reduces operating costs, and enhances the practical value of the device.
[0033] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the purpose of the present invention.
Claims
1. A grading and processing device for medium-thick aluminum plates, comprising a support plate (1); characterized in that: The system includes a motor (501), a connecting block (502), a first fixed plate (503), a rotating shaft (504), a counterweight (505), a rotating plate (506), a detection control box (2), a forward conveyor belt (3), a reverse conveyor belt (4), a support assembly, a lifting assembly, a vacuum adsorption assembly, and a fixing assembly; a support assembly is provided at the bottom of the bearing plate (1), and the upper end face of the bearing plate (1) is threadedly connected to the first fixed plate (503). A rotating shaft (504) is provided inside the first fixed plate (503), and a connecting block (504) is provided on the upper end face of the rotating shaft (504). 2) One end of the connecting block (502) is connected to the output end of the motor (501). A rotating plate (506) is provided at the bottom of the rotating shaft (504). A counterweight block (505) is provided on the upper surface of the rotating plate (506). A lifting component is provided at the bottom of the rotating plate (506). A vacuum adsorption component is provided at the bottom of the lifting component. Fixed components are provided on both sides of the support component. A forward conveyor belt (3) is provided below the vacuum adsorption component. A reverse conveyor belt (4) is provided on one side of the forward conveyor belt (3). A detection control box (2) is provided on one side of the forward conveyor belt (3).
2. The grading and processing device for medium-thick aluminum plates according to claim 1, characterized in that: The support assembly includes a first support (601), a second support (602), and a third support (603); the bottom of the support plate (1) is provided with a second support (602), and there are two sets of the second support (602). The bottom of the second support (602) is provided with a first support (601), and there are four sets of the first support (601). The third support (603) is threadedly connected to the first support (601) and the second support (602).
3. The grading and processing device for medium-thick aluminum plates according to claim 1, characterized in that: The lifting assembly includes a cylinder (701), a telescopic rod (702), a second fixed plate (703), a first support rod (704), a second support rod (705), a baffle (706), and a spring (707); the upper end of the rotating plate (506) is provided with a cylinder (701), the output end of the cylinder (701) is connected to the telescopic rod (702), the bottom of the telescopic rod (702) is provided with a second fixed plate (703), and the second fixed plate (703) is threadedly connected to the first support rod (704).
4. The grading and processing device for medium-thick aluminum plates according to claim 3, characterized in that: The upper end face of the first support rod (704) is provided with a baffle (706), and there are two sets of baffles (706). The bottom of the baffle (706) is provided with a second support rod (705) that passes through the first support rod (704). The upper end face of the second support rod (705) is provided with a spring (707).
5. The grading and processing device for medium-thick aluminum plates according to claim 1, characterized in that: The vacuum adsorption assembly includes a vacuum pump (901), a fourth support (902), a first suction pipe (903), a suction cup (904), and a second suction pipe (905); the upper end face of the rotating plate (506) is provided with the vacuum pump (901), and the fourth support (902) is provided on the outside of the vacuum pump (901).
6. The grading and processing device for medium-thick aluminum plates according to claim 5, characterized in that: The bottom of the second support rod (705) is provided with a first suction pipe (903), and there are four sets of the first suction pipe (903). The bottom of the first suction pipe (903) is provided with a suction cup (904), and there are four sets of the suction cup (904). The output end of the vacuum pump (901) is connected to the second suction pipe (905), and there are two sets of the second suction pipe (905).
7. The grading and processing device for medium-thick aluminum plates according to claim 2, characterized in that: The fixing component includes a right angle plate (801) and a screw (802); the right angle plate (801) is provided on both sides of the first bracket (601), and the screw (802) is threadedly connected to the right angle plate (801) and passes through the first bracket (601).