Light source irradiation structure of color sorter

The cross-distributed lamp bead board and curved light source board combined with the focusing lens design solves the problem of shadows under large materials in the color sorter, achieving more efficient and accurate color sorting effects.

CN223475646UActive Publication Date: 2025-10-28ANHUI WENYAO INTELLIGENT OPTOELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202422839225.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-10-28
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

When existing color sorters process large materials, shadows are likely to appear under the materials, affecting the color sorting effect.

Method used

The cross-distributed lamp bead board and the curved light source board are combined with a focusing lens to form a complementary light source structure, ensuring that the light beam evenly illuminates the material surface and avoids the formation of shadows.

Benefits of technology

It improves the color sorting efficiency and accuracy of the color sorter, ensures uniform illumination of large material surfaces, and reduces shadow effects.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a light source irradiation structure of a color sorter, which relates to the technical field of color sorters and comprises a sorting box and a light source plate arranged in the sorting box, the sorting box is provided with a light outlet port matched with the light source plate, and a condensing lens is arranged between the light source plate and the light outlet port; the light source plate is of a curved surface structure, a first lamp bead plate and a second lamp bead plate are arranged on the two sides of the light source plate respectively, and output light beams of the first lamp bead plate and the second lamp bead plate are distributed in a crossed mode. The color sorter has the beneficial effects that the irradiation brightness is improved, the irradiation radiation surface is improved, meanwhile, the mutual light supplementing type design is adopted, the material irradiation angle is wide, shadows below materials are avoided, and the color sorting efficiency and the color sorting precision of the color sorter are improved.
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Description

Technical Field

[0001] This utility model relates to the field of color sorter technology, and more specifically, to a light source illumination structure for a color sorter. Background Technology

[0002] Color sorters are widely used in many fields, such as the food industry for color sorting and grading grains like sesame seeds, peanuts, rice, and soybeans, and some chemical industries for color sorting, grading, or removing impurities from materials like plastic sheets, plastic granules, and salt. Color sorters automatically separate discolored particles from granular materials based on differences in their optical properties using photoelectric technology. Currently, domestically developed photoelectric color sorters are also widely used.

[0003] However, most existing color sorters use the traditional slide-type color sorting lighting method. The color sorting lighting source is mostly installed inside the sorting box. When color sorting is working, the color sorting light source can only illuminate the surface of the material particles. When color sorting materials such as large-volume materials, there will be a large shadow under the material. The existence of the shadow will have a serious adverse effect on the sorting of the material and seriously affect the color sorting effect of the color sorter.

[0004] No effective solutions have yet been proposed to address the problems in the relevant technologies. Utility Model Content

[0005] In view of the problems in related technologies, the purpose of this utility model is to propose a light source illumination structure for a color sorter to overcome the above-mentioned technical problems existing in the existing related technologies.

[0006] The technical solution of this utility model is implemented as follows:

[0007] A color sorter light source illumination structure includes: a sorting box and a light source plate disposed in the sorting box, wherein the sorting box is adapted to the light source plate and is provided with a light outlet, and a focusing lens is provided between the light source plate and the light outlet;

[0008] The light source board has a curved structure, and a first lamp bead board and a second lamp bead board are respectively provided on both sides of the light source board. The output beams of the first lamp bead board and the second lamp bead board are distributed in an intersecting manner.

[0009] Furthermore, the cross-sectional end face of the light outlet has an inclined structure.

[0010] Furthermore, the light source plate is movably connected to the sorting box, and the light source plate has assembly corners on both sides.

[0011] Furthermore, the light source board has heat dissipation fins on the side away from the first lamp bead board and the second lamp bead board.

[0012] Furthermore, the light source plate has a focusing section located on the side near the focusing lens and between the first lamp bead plate and the second lamp bead plate.

[0013] The beneficial effects of this utility model are:

[0014] This invention features a cross-distribution of light beams from the first and second LED plates, which, in conjunction with a curved light source plate and a focusing lens, concentrate the light beams towards the light outlet, increasing the illumination brightness and radiation area. The complementary lighting design provides a wide illumination angle for the material, preventing shadows from appearing below the material and improving the color sorting efficiency and accuracy of the color sorter.

[0015] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention are realized and obtained through the structures particularly pointed out in the description and the accompanying drawings.

[0016] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the light source illumination structure of the color sorter according to an embodiment of the present invention. Figure 1 ;

[0019] Figure 2 This is a schematic diagram of the light source illumination structure of the color sorter according to an embodiment of the present invention. Figure 2 .

[0020] In the picture:

[0021] 1. Sorting box; 2. Light source board; 3. First LED board; 4. Second LED board; 5. Light outlet; 6. Assembly corner; 7. Heat dissipation fins; 8. Focusing part; 9. Focusing lens. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model are within the protection scope of the present utility model.

[0023] According to an embodiment of the present invention, a light source illumination structure for a color sorter is provided.

[0024] Example 1

[0025] like Figure 1 As shown, Embodiment 1 of the present invention is as follows:

[0026] A color sorter light source illumination structure includes: a sorting box 1 and a light source plate 2 disposed in the sorting box 1. The sorting box 1 is adapted to the light source plate 2 and is provided with a light outlet 5. A focusing lens 9 is provided between the light source plate 2 and the light outlet 5.

[0027] The light source board 2 has a curved structure, and the first lamp bead board 3 and the second lamp bead board 4 are respectively provided on both sides of the light source board 2. The output beams of the first lamp bead board 3 and the second lamp bead board 4 are distributed in an intersecting manner.

[0028] Among them, the light source board 2 is provided with heat dissipation fins 7 on the side away from the first lamp bead board 3 and the second lamp bead board 4.

[0029] In addition, the cross-section end face of the light outlet 5 has an inclined structure.

[0030] In this technical solution, the light outlet 5 has an eight-shaped structure. Combined with the supplementary lighting design of the first lamp plate 3 and the second lamp plate 4, the angle of illumination on the material is wider, avoiding shadows below the material and improving the color sorting efficiency and accuracy of the color sorter.

[0031] In addition, a focusing part 8 is provided on the side of the light source plate 2 near the focusing lens 9 and located between the first lamp bead plate 3 and the second lamp bead plate 4.

[0032] Specifically, the beams output by the first lamp bead board 3 and the second lamp bead board 4, together with the curved light source board 2 and the focusing lens 9, are focused onto the light outlet 5 to improve the illumination brightness and color sorting accuracy.

[0033] Example 2

[0034] like Figure 2 As shown, Embodiment 2 of the present invention is as follows:

[0035] A color sorter light source illumination structure, based on Embodiment 1, further includes: a light source plate 2 movably connected to a sorting box 1, and assembly corners 6 are respectively provided on both sides of the light source plate 2.

[0036] Specifically, by adjusting the assembly angle of the light source board 2, the output beam angle of the first lamp bead board 3 and the second lamp bead board 4 can be adjusted, thereby adapting to color sorting assembly requirements and having wide adaptability.

[0037] In summary, the following effects can be achieved by utilizing the above-described technical solution of this utility model:

[0038] The present invention outputs beams in a cross-distribution manner through the first lamp bead plate 3 and the second lamp bead plate 4, and in conjunction with the curved surface structure of the light source plate 2 and the focusing lens 9, the beams are focused and directed toward the light outlet 5, thereby improving the illumination brightness and increasing the illumination radiation area. At the same time, the complementary lighting design provides a wide illumination angle for the material, avoids shadows below the material, and improves the color sorting efficiency and accuracy of the color sorter.

[0039] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. A light source illumination structure for a color sorter, characterized in that, include: The sorting box (1) and the light source plate (2) disposed in the sorting box (1) are provided with a light outlet (5) adapted to the light source plate (2), and a focusing lens (9) is provided between the light source plate (2) and the light outlet (5). The light source plate (2) has a curved structure, and a first lamp bead plate (3) and a second lamp bead plate (4) are respectively provided on both sides of the light source plate (2). The output beams of the first lamp bead plate (3) and the second lamp bead plate (4) are distributed in an intersecting manner.

2. The light source illumination structure for a color sorter according to claim 1, characterized in that, The cross-section of the light outlet (5) is inclined.

3. The light source illumination structure for a color sorter according to claim 1, characterized in that, The light source plate (2) is movably connected to the sorting box (1), and the light source plate (2) is provided with assembly corners (6) on both sides.

4. The light source illumination structure for a color sorter according to claim 3, characterized in that, The light source board (2) has heat dissipation fins (7) on the side away from the first lamp bead board (3) and the second lamp bead board (4).

5. The light source illumination structure for a color sorter according to claim 4, characterized in that, The light source plate (2) has a focusing part (8) located on the side close to the focusing lens (9) and between the first lamp bead plate (3) and the second lamp bead plate (4).