Ultrasonic treatment device for preparing tungsten-based hard alloy rod

Abstract

The utility model relates to the technical field of alloy bar preparation, and discloses an ultrasonic treatment device for preparing a tungsten-based hard alloy bar, which comprises a box body, and a bottom shell is fixedly mounted at the bottom of the box body; the fixing assembly is arranged in the box body; wherein the fixing assembly comprises a fixing part and a limiting part, and the fixing part and the limiting part are both arranged in the box body; and the treatment assembly is arranged in the box body. By arranging a recovery part, dirt treated by an alloy bar falls on the top of the filter screen, clean water falls in the bottom shell, the water pump I is started, water in the bottom shell enters the water tank, then the frame body is taken out through the pull ring, impurities on the top of the filter screen are cleaned, and then the water pump II is started; and water in the water tank is input into the bottom shell and the box body, so that secondary utilization of the water is realized, and the effect of saving water is achieved.

Description

Technical Field

[0001] This utility model relates to the field of alloy rod preparation technology, specifically to an ultrasonic processing device for preparing tungsten-based cemented carbide rods. Background Technology

[0002] Tungsten-based cemented carbide rods are composite materials composed of refractory metal compounds (hard phase) and binder metal (binder phase), primarily produced through powder metallurgy. Also known as tungsten steel rods, they possess excellent properties such as high hardness, wear resistance, and impact resistance. The main components of tungsten-based cemented carbide rods include metallic carbides such as tungsten carbide, titanium carbide, and tantalum carbide. These components endow the alloy rods with high hardness, wear resistance, and high-temperature resistance. The hardness value of cemented carbide varies with the nature, quantity, and particle size of the carbides, and is also affected by the binder content.

[0003] Tungsten-based cemented carbide rods are widely used in various industrial fields, including papermaking, packaging, printing, and non-ferrous metal processing. Their high hardness and wear resistance make them ideal materials for manufacturing cutting tools, wear-resistant parts, and more. In addition, cemented carbide rods are also used to manufacture molds, gears, and other parts requiring high strength and wear resistance.

[0004] Currently, in practical applications of ultrasonic processing devices for the preparation of tungsten-based cemented carbide rods, if water-saving measures are not taken into account, a large amount of water resources may be wasted. This not only increases production costs but may also cause unnecessary consumption of water resources. This waste may be even more serious in water-scarce areas. The large consumption of water resources may lead to a drop in the water level of rivers, lakes and other water bodies, thereby affecting the living environment of aquatic organisms and disrupting the ecological balance. Utility Model Content

[0005] The purpose of this invention is to provide an ultrasonic processing device for preparing tungsten-based cemented carbide rods, thereby solving the problems mentioned in the background art.

[0006] To achieve the above objectives, the present invention provides the following technical solution: an ultrasonic treatment device for preparing tungsten-based cemented carbide rods, comprising a housing, wherein a bottom shell is fixedly installed at the bottom of the housing;

[0007] A fixing component, wherein the fixing component is disposed inside the housing;

[0008] The fixing component includes a fixing part and a limiting part, both of which are located inside the housing.

[0009] A processing component, wherein the processing component is disposed inside the housing;

[0010] The processing component includes a processing section and a recycling section, both of which are located inside the housing.

[0011] Preferably, the fixed part includes a telescopic rod, a connector is fixedly installed at the telescopic end of the telescopic rod, a top cone is fixedly installed on one side of the connector, an alloy rod is provided inside the box, and fixed seats are fixedly installed on both sides of the box.

[0012] Preferably, the telescopic rod is fixedly installed inside the fixed base, the telescopic end of the telescopic rod passes through the box and extends into the box, the top cone contacts one end of the alloy rod, and the other end of the telescopic rod passes through the fixed base and extends to the outside of the fixed base.

[0013] Preferably, the limiting part includes a tail cone, the box body is provided with a base frame, a connecting piece two is fixedly installed on one side of the tail cone, a crossbeam is fixedly installed at the bottom of the base frame, the tail cone is located inside the box body, the tail cone is in contact with the alloy rod, one end of the connecting piece two is fixedly installed with the telescopic rod, both ends of the crossbeam are fixedly installed with the side wall of the box body, and an alloy rod is provided at the top of the base frame.

[0014] Preferably, the processing unit includes a frame, a filter screen is fixedly installed at the bottom of the frame, a transducer is installed inside the housing, a base is fixedly installed inside the housing, and an oscillator is fixedly installed on one side of the housing. After water is injected into the housing, the oscillator is activated, generating vibration signals of a specific frequency. These signals are then transmitted to the transducer. The core function of the transducer is to efficiently convert the input electrical energy into mechanical energy, thereby generating ultrasonic vibration. The ultrasonic vibration acts on the alloy rod in the water. Through this process, the performance of the alloy rod is effectively improved and optimized.

[0015] Preferably, the frame is movably installed inside the housing by snap-fit, the frame is located at the bottom of the crossbeam, the transducer is fixedly installed at the top of the base, the transducer is electrically connected to the oscillator, and a pull ring is fixedly installed on one side of the frame.

[0016] Preferably, the recycling section includes a water pump, a water pipe fixedly installed on one side of the water pump, a water tank fixedly installed on one side of the housing, a water pump fixedly installed inside the water tank, and the water pump is fixedly installed inside the bottom shell. During the processing of tungsten-based hard alloy rods, dirt will accumulate on the top of the filter screen, while the filtered clean water flows into the bottom shell. At this time, the water pump is started, and the clean water in the bottom shell is drawn out and sent to the water tank for storage. Subsequently, the operator can easily remove the frame (including the filter screen) by pulling the pull ring to clean the impurities accumulated on the top of the filter screen. After cleaning, the water pump is started again to reintroduce the clean water stored in the water tank into the bottom shell and housing, thereby realizing water recycling and significantly improving the water-saving performance of the device.

[0017] Preferably, one end of the first water pipe passes through the bottom shell and the water tank in sequence, and one end of the first water pipe extends into the interior of the water tank. A second water pipe is fixedly installed on one side of the second water pump, and one end of the second water pipe passes through the water tank and the bottom shell in sequence, and one end of the second water pipe extends into the interior of the bottom shell.

[0018] This invention provides an ultrasonic treatment device for preparing tungsten-based cemented carbide rods. It has the following beneficial effects:

[0019] (1) By setting up a recycling section, the dirt after the alloy rod is treated falls on the top of the filter screen, and the clean water falls inside the bottom shell. When water pump one is started, the water in the bottom shell enters the water tank. Then, the frame is taken out by pulling the ring to clean the impurities on the top of the filter screen. Then, water pump two is started to input the water in the water tank into the bottom shell and the box, realizing the secondary use of water and achieving the effect of saving water.

[0020] (2) By setting up a processing part, water is injected into the tank and the oscillator is started. The oscillator can generate vibrations at a specific frequency. Subsequently, these vibration signals are transmitted to the transducer. The transducer converts electrical energy into mechanical energy, that is, generates ultrasonic vibrations, to process the alloy rod in the water, thereby improving the performance of the alloy rod. Attached Figure Description

[0021] Figure 1 This is a schematic diagram of the structure of this utility model;

[0022] Figure 2 This is a view of the internal structure of the processing device of this utility model;

[0023] Figure 3 This is a top view of the processing device of this utility model;

[0024] Figure 4 This utility model Figure 2 A magnified view of part A.

[0025] In the diagram: 1. Box body, 2. Bottom shell, 3. Fixing assembly, 31. Fixing part, 311. Telescopic rod, 312. Connector 1, 313. Top cone, 314. Alloy rod, 315. Fixing seat, 32. Limiting part, 321. Tail cone, 322. Base frame, 323. Connector 2, 324. Crossbeam, 4. Processing assembly, 41. Processing part, 411. Frame, 412. Filter screen, 413. Transducer, 414. Base, 415. Oscillator, 42. Recycling part, 421. Water pump 1, 422. Water pipe 1, 423. Water tank, 424. Water pump 2. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the present invention, and should not be construed as limiting the present invention. Example

[0028] A preferred embodiment of the ultrasonic processing device for preparing tungsten-based cemented carbide rods provided by this utility model is, for example... Figure 1-4 As shown: An ultrasonic treatment device for preparing tungsten-based cemented carbide rods includes a housing 1, and a bottom shell 2 is fixedly installed at the bottom of the housing 1.

[0029] Fixing component 3 is installed inside the housing 1;

[0030] The fixing component 3 includes a fixing part 31 and a limiting part 32, both of which are located inside the housing 1.

[0031] The fixed part 31 includes a telescopic rod 311, a connector 312 is fixedly installed at the telescopic end of the telescopic rod 311, a top cone 313 is fixedly installed on one side of the connector 312, an alloy rod 314 is provided inside the housing 1, and fixed seats 315 are fixedly installed on both sides of the housing 1. The telescopic rod 311 is fixedly installed inside the fixed seat 315, the telescopic end of the telescopic rod 311 passes through the housing 1 and extends into the housing 1, the top cone 313 contacts one end of the alloy rod 314, and the other end of the telescopic rod 311 passes through the fixed seat 315 and extends to the outside of the fixed seat 315. When the alloy rod 314 is placed inside the housing 1 and on top of the base frame 322, the telescopic rod 311, connector 312, and top cone 313 are activated to move and press against one end of the alloy rod 314.

[0032] The limiting part 32 includes a tail cone 321. A base frame 322 is provided inside the housing 1. A second connector 323 is fixedly installed on one side of the tail cone 321. A crossbeam 324 is fixedly installed at the bottom of the base frame 322. The tail cone 321 is located inside the housing 1 and is in contact with the alloy rod 314. One end of the second connector 323 is fixedly installed with the telescopic rod 311. Both ends of the crossbeam 324 are fixedly installed with the side wall of the housing 1. The alloy rod 314 is provided on the top of the base frame 322. When the telescopic rod 311 on the other side is activated, the second connector 323 and the tail cone 321 press against the other end of the alloy rod 314. Example

[0033] Based on Embodiment 1, a preferred embodiment of the ultrasonic processing device for preparing tungsten-based cemented carbide rods provided by this utility model is as follows: Figure 1-4 As shown: Processing component 4, which is located inside the housing 1;

[0034] The processing component 4 includes a processing section 41 and a recycling section 42, both of which are located inside the housing 1.

[0035] The processing unit 41 includes a frame 411, a filter screen 412 fixedly installed at the bottom of the frame 411, a transducer 413 installed inside the housing 1, a base 414 fixedly installed inside the housing 1, and an oscillator 415 fixedly installed on one side of the housing 1. The frame 411 is movably installed inside the housing 1 by snap-fit ​​and is located at the bottom of the crossbeam 324. The transducer 413 is fixedly installed on the top of the base 414 and is electrically connected to the oscillator 415. A pull ring is fixedly installed on one side of the frame 411. Water is injected into the housing 1, and the oscillator 415 is started. The oscillator 415 can generate vibrations at a specific frequency. Subsequently, these vibration signals are transmitted to the transducer 413. The function of the transducer 413 is to convert electrical energy into mechanical energy, that is, to generate ultrasonic vibrations to process the alloy rod 314 in the water.

[0036] The recycling section 42 includes a water pump 421, a water pipe 422 fixedly installed on one side of the water pump 421, a water tank 423 fixedly installed on one side of the housing 1, a water pump 424 fixedly installed inside the water tank 423, the water pump 421 fixedly installed inside the bottom shell 2, one end of the water pipe 422 passing through the bottom shell 2 and the water tank 423 in sequence, and the other end of the water pipe 422 extending into the interior of the water tank 423, and a water pipe 424 fixedly installed on one side of the water pump 424, one end of the water pipe 424 passing through the bottom shell 2 and the water tank 423 in sequence. Water pipe 423 and bottom shell 2 are connected, with one end of water pipe 2 extending into the interior of bottom shell 2. The dirt treated by alloy rod 314 falls on top of filter screen 412, and clean water falls into the interior of bottom shell 2. Water pump 421 is started, and water in bottom shell 2 enters water tank 423. Then, frame 411 is removed by pull ring to clean the impurities on top of filter screen 412. Then, water pump 424 is started to input water from water tank 423 into bottom shell 2 and box 1, realizing the secondary use of water.

[0037] In use, the alloy rod 314 is placed inside the housing 1, on top of the base frame 322. The telescopic rod 311 is activated, and the connecting piece 312 and the top cone 313 move to press against one end of the alloy rod 314. The telescopic rod 311 on the other side is activated, and the connecting piece 323 and the tail cone 321 press against the other end of the alloy rod 314. Water is injected into the housing 1, and the oscillator 415 is activated. The oscillator 415 generates vibrations at a specific frequency. These vibration signals are then transmitted to the transducer 413, which converts electrical energy into mechanical energy, i.e., generates ultrasonic vibrations. When ultrasonic waves propagate in a liquid, they generate tiny bubbles that quickly burst. This phenomenon is called cavitation. Cavitation generates a powerful impact force, which helps remove dirt and oxidation from the surface of the alloy rod. The ultrasonic vibration generates heat, causing the local temperature of the alloy rod to rise. This temperature rise helps to accelerate the chemical reaction and phase transformation process of the material, thereby improving the material's performance. The ultrasonic vibration also generates mechanical stress, which can act on the grains and interfaces of the alloy rod, helping to refine the grains, eliminate defects, and improve the material's density. The dirt after the alloy rod 314 is processed falls on the top of the filter screen 412, and the clean water falls inside the bottom shell 2. The water pump 421 is started, and the water in the bottom shell 2 enters the water tank 423. Then, the frame 411 is removed by pulling the ring to clean the impurities on the top of the filter screen 412. Then, the water pump 424 is started to input the water in the water tank 423 into the bottom shell 2 and the box 1, realizing the secondary use of water.

[0038] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. An ultrasonic treatment device for preparing tungsten-based cemented carbide rods, characterized in that, It includes a housing (1), and a bottom shell (2) is fixedly installed on the bottom of the housing (1); Fixing component (3), said fixing component (3) is disposed inside the housing (1); The fixing component (3) includes a fixing part (31) and a limiting part (32), both of which are located inside the housing (1). Processing component (4), which is disposed inside the housing (1); The processing component (4) includes a processing section (41) and a recycling section (42), both of which are located inside the housing (1).

2. The ultrasonic treatment device for preparing tungsten-based cemented carbide rods according to claim 1, characterized in that: The fixed part (31) includes a telescopic rod (311), a connector (312) is fixedly installed at the telescopic end of the telescopic rod (311), a top cone (313) is fixedly installed on one side of the connector (312), an alloy rod (314) is provided inside the box (1), and a fixed seat (315) is fixedly installed on both sides of the box (1).

3. The ultrasonic treatment device for preparing tungsten-based cemented carbide rods according to claim 2, characterized in that: The telescopic rod (311) is fixedly installed inside the fixed seat (315). The telescopic end of the telescopic rod (311) passes through the box (1) and extends into the box (1). The top cone (313) is in contact with one end of the alloy rod (314). The other end of the telescopic rod (311) passes through the fixed seat (315) and extends to the outside of the fixed seat (315).

4. The ultrasonic treatment device for preparing tungsten-based cemented carbide rods according to claim 1, characterized in that: The limiting part (32) includes a tail cone (321), and a base frame (322) is provided inside the box (1). A connecting piece two (323) is fixedly installed on one side of the tail cone (321), and a crossbeam (324) is fixedly installed at the bottom of the base frame (322). The tail cone (321) is located inside the box (1), and the tail cone (321) is in contact with the alloy rod (314). One end of the connecting piece two (323) is fixedly installed with the telescopic rod (311), and both ends of the crossbeam (324) are fixedly installed with the side wall of the box (1). An alloy rod (314) is provided on the top of the base frame (322).

5. The ultrasonic treatment device for preparing tungsten-based cemented carbide rods according to claim 1, characterized in that: The processing unit (41) includes a frame (411), a filter screen (412) is fixedly installed at the bottom of the frame (411), a transducer (413) is provided inside the box (1), a base (414) is fixedly installed inside the box (1), and an oscillator (415) is fixedly installed on one side of the box (1).

6. The ultrasonic treatment device for preparing tungsten-based cemented carbide rods according to claim 5, characterized in that: The frame (411) is installed inside the housing (1) by snap-fit. The frame (411) is located at the bottom of the crossbeam (324). The transducer (413) is fixedly installed on the top of the base (414). The transducer (413) is electrically connected to the oscillator (415). A pull ring is fixedly installed on one side of the frame (411).

7. The ultrasonic treatment device for preparing tungsten-based cemented carbide rods according to claim 1, characterized in that: The recycling section (42) includes a water pump (421), a water pipe (422) is fixedly installed on one side of the water pump (421), a water tank (423) is fixedly installed on one side of the box (1), a water pump (424) is fixedly installed inside the water tank (423), and the water pump (421) is fixedly installed inside the bottom shell (2).

8. The ultrasonic treatment device for preparing tungsten-based cemented carbide rods according to claim 7, characterized in that: One end of the first water pipe (422) passes through the bottom shell (2) and the water tank (423) in sequence, and one end of the first water pipe (422) extends into the interior of the water tank (423). The second water pump (424) has a second water pipe fixedly installed on one side. One end of the second water pipe passes through the water tank (423) and the bottom shell (2) in sequence, and one end of the second water pipe extends into the interior of the bottom shell (2).

Images