Novel ultrasonic dust removal equipment
By designing a new type of ultrasonic dust removal equipment that includes a conveyor, ultrasonic vibration, and filtration system, the problem of difficult dust and debris collection has been solved, achieving automatic dust removal and efficient dust collection of workpieces, and improving the dust removal effect.
Patent Information
- Application Number
- CN202422177426.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-09-05
AI Technical Summary
In the existing ultrasonic dust removal process, it is difficult to effectively collect the dust debris that is shaken off, resulting in a dirty and messy dust removal station and reduced dust removal effect.
Design a novel ultrasonic dust removal device, comprising a conveyor, an ultrasonic generator, an ultrasonic vibrating plate, a dust collection box, a suction fan, a coarse filter plate, and a high-efficiency filter box. The workpiece is conveyed by the conveyor, and the ultrasonic vibration causes dust and debris to fall off, which are then collected and filtered by the suction fan and the filtration system.
It enables automatic dust removal of workpieces, improves the efficiency of dust and debris collection, solves the problem of a dirty and messy dust removal station, and enhances the dust removal effect.
Smart Images
Figure CN223475824U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of ultrasonic dust removal technology, and in particular to a novel ultrasonic dust removal device. Background Technology
[0002] Ultrasonic cleaning is a method for cleaning the image sensor of a DSLR camera. It uses ultra-high-speed vibrations of tens of thousands of times per second to shake off dust and debris adhering to the sensor, thus achieving the effect of dust removal.
[0003] Ultrasonic dust removal has a wide range of applications, but currently, it is difficult to collect the dust and debris that are shaken off during the ultrasonic dust removal process, which can easily lead to a dirty and messy dust removal station and reduce the effectiveness of ultrasonic dust removal. Therefore, in order to solve the above problems, we have provided a new type of ultrasonic dust removal equipment. Utility Model Content
[0004] The purpose of this invention is to provide a novel ultrasonic dust removal device to solve the problems mentioned in the background art.
[0005] The embodiments of this application adopt the following technical solutions:
[0006] A novel ultrasonic dust removal device includes a conveyor. Two fixed vertical plates are fixedly connected to the outer surface of the conveyor. An ultrasonic generator is fixedly connected to the upper surface of both fixed vertical plates. An ultrasonic vibrating plate is fixedly installed at the output end of the ultrasonic generator, located above the ultrasonic generator. Two fixed plates are fixedly connected to the upper surface of the conveyor. A dust collection box is fixedly connected to the upper surface of both fixed plates. Two collection pipes are fixedly connected to the outer surface of the dust collection box. Two suction fans are fixedly installed on the inner wall of the dust collection box. A coarse filter plate is fixedly installed on the inner wall of the dust collection box. Two dust collection pipes are fixedly connected to the outer surface of the dust collection box. A high-efficiency filter box is fixedly connected to the bottom end of each of the two dust collection pipes.
[0007] Preferably, the outer surface of the dust collection box has two first connecting ports, and the right side of the dust collection box has two second connecting ports.
[0008] Preferably, the ends of the two dust removal pipes that are close to each other are respectively connected to the ends of the two first connecting ports that are far from each other, and the left ends of the two second connecting ports are respectively connected to the right ends of the two collecting pipes.
[0009] Preferably, a supporting partition is fixedly connected to the inner bottom wall of the dust collection box, and the upper surface of the supporting partition is fixedly connected to the inner top wall of the dust collection box.
[0010] Preferably, the bottom surface of the conveyor is fixedly connected to two sets of bases, and the bottom ends of the two collection pipes are fixedly connected to collection covers.
[0011] Preferably, a PLC controller is fixedly installed on the front of the conveyor, and the PLC controller is electrically connected to the ultrasonic generator, the conveyor and the suction fan respectively through wires.
[0012] The above-described technical solutions adopted in the embodiments of this application can achieve the following beneficial effects:
[0013] This new type of ultrasonic dust removal equipment uses a conveyor to transport workpieces during dust removal. Simultaneously, the ultrasonic generator and ultrasonic vibrating plate shake off dust and debris adsorbed on the workpieces. Furthermore, the coarse filter plate and suction fan inside the dust collection box, in conjunction with the dust collection pipe and high-efficiency filter box, extract and filter the vibrating dust and debris, thus automatically removing dust from the workpieces. This solves the problem of difficulty in collecting the shaken-off dust and debris in current ultrasonic dust removal processes, which easily leads to a dirty and messy dust removal station, thereby improving the ultrasonic dust removal effect. Attached Figure Description
[0014] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:
[0015] Figure 1 The present invention is a three-dimensional structural schematic diagram of the front view of the novel ultrasonic dust removal device.
[0016] Figure 2 The following is a three-dimensional structural schematic diagram of the novel ultrasonic dust removal equipment of this utility model, viewed from below.
[0017] Figure 3 See: A sectional view of the side view of the novel ultrasonic dust removal device of this utility model;
[0018] Figure 4 See: A sectional view of the side view of the dust collection box in the novel ultrasonic dust removal equipment of this utility model.
[0019] In the diagram: 1. Conveyor; 2. Fixed vertical plate; 3. Ultrasonic generator; 4. Ultrasonic vibratory plate; 5. Fixed plate; 6. Dust collection box; 7. Coarse filter plate; 8. Fan; 9. First connecting port; 10. Dust collection pipe; 11. High-efficiency filter box; 12. Second connecting port; 13. Support partition; 14. Collection pipe; 15. Collection cover; 16. Base; 17. PLC controller. Detailed Implementation
[0020] To make the objectives, technical solutions, and advantages of this application clearer, the technical solutions of this application will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not all of them. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this application.
[0021] The technical solutions provided by the various embodiments of this application are described in detail below with reference to the accompanying drawings.
[0022] Please see Figure 1-4 This utility model provides a novel ultrasonic dust removal equipment technical solution:
[0023] A novel ultrasonic dust removal device includes a conveyor 1. Two fixed vertical plates 2 are fixedly connected to the outer surface of the conveyor 1. An ultrasonic generator 3 is fixedly connected to the upper surface of the two fixed vertical plates 2. An ultrasonic vibrating plate 4 is fixedly installed at the output end of the ultrasonic generator 3, and the ultrasonic vibrating plate 4 is located above the ultrasonic generator 3. Two fixed plates 5 are fixedly connected to the upper surface of the conveyor 1. A dust collection box 6 is fixedly connected to the upper surface of the two fixed plates 5. Two collection pipes 14 are fixedly connected to the outer surface of the dust collection box 6. Two suction fans 8 are fixedly installed on the inner wall of the dust collection box 6. A coarse filter plate 7 is fixedly installed on the inner wall of the dust collection box 6. Two dust collection pipes 10 are fixedly connected to the outer surface of the dust collection box 6. The bottom end of each of the two dust collection pipes 10 is fixedly connected to a high-efficiency filter box 11. Specifically, through the coarse filter plate 7 and the suction fans 8, and in cooperation with the dust collection pipes 10 and the high-efficiency filter box 11, the vibrating dust and debris can be extracted and filtered, enabling automatic dust removal of workpieces.
[0024] In this embodiment, two first connecting ports 9 are opened on the outer surface of the dust collection box 6, and two second connecting ports 12 are opened on the right side of the dust collection box 6. The ends of the two dust collection pipes 10 that are close to each other are respectively connected to the ends of the two first connecting ports 9 that are far from each other. The left ends of the two second connecting ports 12 are respectively connected to the right ends of the two collection pipes 14. Specifically, through the first connecting ports 9 and the second connecting ports 12, the dust collection pipes 10 and 14 can be connected respectively, which will improve dust collection.
[0025] In this embodiment, a support partition 13 is fixedly connected to the inner bottom wall of the dust collection box 6, and the upper surface of the support partition 13 is fixedly connected to the inner top wall of the dust collection box 6. Two sets of bases 16 are fixedly connected to the bottom surface of the conveyor 1, and the bottom ends of the two collection pipes 14 are fixedly connected to collection covers 15. A PLC controller 17 is fixedly installed on the front of the conveyor 1. The PLC controller 17 is electrically connected to the ultrasonic generator 3, the conveyor 1, and the suction fan 8 through wires. Specifically, the space inside the dust collection box 6 can be divided by the support partition 13, and the dust and debris can be better collected and processed by the collection cover 15. The operation of the ultrasonic generator 3, the conveyor 1, and the suction fan 8 can be easily controlled by the PLC controller 17.
[0026] Working principle: First, connect the device to the power supply. Then, place the workpiece above the conveyor 1, which will transport it to the area below the ultrasonic vibrating plate 4. The ultrasonic generator 3 and the ultrasonic vibrating plate 4 will generate a high-speed vibrating airflow, which will shake off the dust and debris adsorbed on the workpiece. The suction force generated by the fan 8 will remove the vibrating dust and debris, which will be filtered and collected through the coarse filter plate 7 and the high-efficiency filter box 11, thereby automatically removing dust from the workpiece.
[0027] It should also be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0028] The above description is merely an embodiment of this application and is not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this application should be included within the scope of the claims. It is obvious to those skilled in the art that this utility model is not limited to the details of the above exemplary embodiments, and that it can be implemented in other specific forms without departing from the spirit or basic characteristics of this utility model. Therefore, the embodiments should be considered exemplary and non-limiting in all respects. The scope of this utility model is defined by the appended claims rather than the foregoing description, and thus all variations falling within the meaning and scope of equivalent elements of the claims are intended to be included within this utility model. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A novel ultrasonic dust removal device, comprising a conveyor (1), characterized in that: Two fixed vertical plates (2) are fixedly connected to the outer surface of the conveyor (1). An ultrasonic generator (3) is fixedly connected to the upper surface of the two fixed vertical plates (2). An ultrasonic vibrating plate (4) is fixedly installed at the output end of the ultrasonic generator (3). The ultrasonic vibrating plate (4) is located above the ultrasonic generator (3). Two fixed plates (5) are fixedly connected to the upper surface of the conveyor (1). A dust collection box (6) is fixedly connected to the upper surface of the two fixed plates (5). Two collection pipes (14) are fixedly connected to the outer surface of the dust collection box (6). Two suction fans (8) are fixedly installed on the inner wall of the dust collection box (6). A coarse filter plate (7) is fixedly installed on the inner wall of the dust collection box (6). Two dust removal pipes (10) are fixedly connected to the outer surface of the dust collection box (6). A high-efficiency filter box (11) is fixedly connected to the bottom end of each of the two dust removal pipes (10).
2. The novel ultrasonic dust removal equipment according to claim 1, characterized in that: The outer surface of the dust collection box (6) has two first communication ports (9), and the right side of the dust collection box (6) has two second communication ports (12).
3. The novel ultrasonic dust removal equipment according to claim 2, characterized in that: The two dust removal pipes (10) are connected at their close ends to the two first connecting ports (9) at their far ends, and the left ends of the two second connecting ports (12) are connected to the right ends of the two collecting pipes (14).
4. The novel ultrasonic dust removal equipment according to claim 1, characterized in that: The bottom wall of the dust collection box (6) is fixedly connected to a support partition (13), and the upper surface of the support partition (13) is fixedly connected to the top wall of the dust collection box (6).
5. A novel ultrasonic dust removal device according to claim 1, characterized in that: The bottom surface of the conveyor (1) is fixedly connected to two sets of bases (16), and the bottom ends of the two collection pipes (14) are fixedly connected to collection covers (15).
6. A novel ultrasonic dust removal device according to claim 1, characterized in that: A PLC controller (17) is fixedly installed on the front of the conveyor (1). The PLC controller (17) is electrically connected to the ultrasonic generator (3), the conveyor (1) and the suction fan (8) through wires.