Rolling device for iron-based alloy plate processing
By using a cylinder support and a drive motor to drive the rolling rolls, the problem of reliance on hydraulic devices in existing rolling equipment is solved, and efficient rolling processing is achieved.
Patent Information
- Application Number
- CN202420853102.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-04-24
AI Technical Summary
Existing rolling equipment requires hydraulic devices to apply pressure, and the plate moves slowly, resulting in low rolling efficiency.
The rolling rolls are driven to rotate by a cylinder support pressurization method, and multiple sets of rolling rolls are driven by a drive motor to increase the speed of sheet material movement.
The rolling rollers can be pressurized without hydraulic components, which improves rolling efficiency and plate movement speed.
Smart Images

Figure CN223475928U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of plate rolling technology, and more specifically, to a rolling device for processing iron-based alloy plates. Background Technology
[0002] Iron-based alloy sheets are metal sheets made from iron-based alloys through rolling. Martensitic alloys are a type of iron-based alloy, with Cr as the main hardening element, along with strengthening elements such as Si, Mo, Mn, V, and W. The total alloy element content does not exceed 10%. The coating structure adopts low-carbon martensite, exhibiting good machinability, excellent impact toughness, and good resistance to stress fatigue and thermal fatigue. The material is used for submerged arc welding of metal wires and tubular wires, resulting in good weldability and resistance to cracking. Iron-based alloy sheets are generally used for parts where there is no lubrication between metals during rolling or sliding, such as hot-rolled work rolls, support rolls, continuous casting machine rolls, guide rolls, straightening rolls, and excavator rolls.
[0003] Existing rolling mills mostly require additional hydraulic devices to apply pressure to the rolling rolls in order to complete the rolling process. Moreover, they can only drive the different rolling rolls to rotate by moving the sheet metal. Because the sheet metal moving speed is not high, this rolling method requires a long time to complete the rolling process.
[0004] Therefore, a drive device is needed to rotate the rolling rolls, thereby increasing the speed of the sheet metal movement and improving the efficiency of the rolling process. Utility Model Content
[0005] To address the shortcomings of existing technologies, the purpose of this utility model is to provide a rolling device for processing iron-based alloy plates that utilizes a cylinder support to pressurize the rolling rolls, eliminating the need for a separate hydraulic component, and uses a drive to rotate multiple sets of rolling rolls, thereby accelerating the movement speed of the plate and improving the rolling efficiency.
[0006] To achieve the above objectives, the present invention provides the following technical solution:
[0007] A rolling apparatus for processing iron-based alloy plates includes a horizontally arranged rolling support, an upper rolling roll assembly arranged along the length direction of the rolling support, and a lower rolling roll assembly arranged at the bottom of the upper rolling roll assembly. The rolling support includes a horizontal support with a rectangular structure and a vertical support arranged vertically at the end of the horizontal support. The upper rolling roll assembly includes two sets of upper rolling mounting frames symmetrically arranged along the width direction of the rolling support and an upper rolling roll installed between the two sets of upper rolling mounting frames. The lower rolling roll assembly includes two sets of lower rolling mounting frames arranged at the bottom of the two sets of upper rolling mounting frames and a first lower rolling roll and a second lower rolling roll symmetrically arranged about the length direction of the upper rolling mounting frames.
[0008] The present invention is further configured such that: the upper rolling mounting frame is arranged vertically, and a set of rolling drive cylinders is arranged at the top center position; the bottom of the rolling drive cylinders is connected downward to a roller mounting ring; a sliding groove is provided through the upper rolling mounting frame at the position corresponding to the roller mounting ring, and the roller mounting ring is slidably installed inside the sliding groove; a circular through hole adapted to the outer diameter of the upper rolling roll is provided through the roller mounting ring, and it is sleeved on the outer wall of the upper rolling mounting frame.
[0009] The present invention is further configured such that: a set of rolling auxiliary cylinders are rotatably connected to the side wall of the upper rolling mounting frame away from the center of the upper rolling roll, and the bottom of the rolling auxiliary cylinders is rotatably connected to the bottom of the horizontal support; two sets of roller shaft mounting rings are respectively installed through both ends of the upper rolling roll, and the end of the roller roll near the vertical support extends to the bottom of the vertical support.
[0010] By adopting the above technical solution, the extension and retraction of the rolling drive cylinder can drive the roller mounting ring to move vertically within the upper rolling mounting frame, and simultaneously drive the upper rolling roll to move vertically, thereby adjusting the distance between the upper rolling roll and the first lower rolling roll and the second lower rolling roll.
[0011] The present invention is further configured such that: the lower rolling mounting frame is a rectangular structure with a width adapted to the upper rolling mounting frame, and its bottom is connected to the top of the horizontal support; the lower rolling mounting frame and the upper rolling mounting frame are rotatably connected; the lower rolling mounting frame is arranged vertically to the top of the horizontal support; a first lower rolling roll and a second lower rolling roll are rotatably connected between the two sets of lower rolling mounting frames; the two ends of the first lower rolling roll and the second lower rolling roll are respectively arranged through the two sets of lower rolling mounting frames; wherein, a set of first meshing gears is provided at the end of the first lower rolling roll near the vertical support, and a set of second meshing gears is provided at the end of the second lower rolling roll near the vertical support.
[0012] The present invention is further configured such that: the first meshing gear and the second meshing gear mesh with each other, and a set of main mating gears are provided at the bottom of the two gears; the main mating gears are rotatably mounted on the side wall of the lower rolling mounting frame near the vertical support, and a drive motor is abutted on the side away from the lower rolling mounting frame.
[0013] The present invention is further configured such that: the drive motor is arranged along the length direction of the horizontal support, and its output end is provided with a gear that meshes with the main cooperating gear; the gear at the output end of the drive motor meshes with the main cooperating gear and the first meshing gear respectively.
[0014] By adopting the above technical solution, the drive motor can drive the gear set on its output end to rotate. During this process, the meshing of the main meshing gear can synchronously drive the first meshing gear and the second meshing gear to rotate. Finally, under the action of the first meshing gear and the second meshing gear, the first lower rolling roll and the second lower rolling roll will rotate.
[0015] In summary, this application includes at least one of the following beneficial technical effects:
[0016] 1. The extension and retraction of the rolling drive cylinder can drive the upper rolling roll to move vertically. During the rolling process, the rolling drive cylinder directly applies pressure to the upper rolling roll, causing the upper rolling roll to move towards the first lower rolling roll and the second lower rolling roll, thereby completing the rolling of the iron-based alloy plate.
[0017] 2. A gear is provided at the end of the drive motor. The drive motor can drive the first and second lower rolling rolls to rotate through the meshing of the main meshing gear, the first meshing gear and the second meshing gear, thereby accelerating the movement speed of the iron-based alloy plate and improving the rolling efficiency of the iron-based alloy plate. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the rolling device for processing iron-based alloy plates according to this utility model.
[0019] Figure 2 This is a schematic diagram of the rolling device for processing novel iron-based alloy plates according to this utility model from another perspective.
[0020] Figure 3 This is an exploded structural diagram of the rolling device for processing novel iron-based alloy plates according to this utility model.
[0021] Figure 4 This is a schematic diagram of the upper rolling mounting frame in this utility model.
[0022] Figure 5 This is a schematic diagram of the structure of the lower rolling roll assembly in this utility model.
[0023] Explanation of reference numerals in the attached drawings: 1. Rolling support; 11. Horizontal support; 12. Vertical support;
[0024] 2. Upper rolling roll assembly; 21. Upper rolling mounting frame; 22. Upper rolling roll; 23. Rolling drive cylinder; 24. Roll shaft mounting ring; 25. Rolling auxiliary cylinder;
[0025] 3. Lower rolling roll assembly; 31. Lower rolling mounting frame; 32. First lower rolling roll; 33. Second lower rolling roll; 34. Drive motor; 35. Main mating gear; 36. First meshing gear; 37. Second meshing gear. Detailed Implementation
[0026] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.
[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains.
[0028] Example 1, please refer to Figure 1-5 The present invention provides the following technical solution:
[0029] Specifically, it refers to a rolling device for processing iron-based alloy plates, see [link / reference]. Figure 1 The system includes a horizontally positioned rolling support 1, an upper rolling roll assembly 2 arranged along the length of the rolling support 1, and a lower rolling roll assembly 3 located at the bottom of the upper rolling roll assembly 2. The rolling support 1 provides an installation environment and stable support for the upper rolling roll assembly 2 and the lower rolling roll assembly 3. The rolling of the iron-based alloy sheet is completed when it passes through the gap between the upper rolling roll assembly 2 and the lower rolling roll assembly 3.
[0030] See Figure 1-3 The rolling support 1 includes a horizontal support 11 with a rectangular structure and a vertical support 12 vertically disposed at the end of the horizontal support 11. The horizontal support 11 is arranged horizontally and a lower rolling roll assembly 3 is mounted on its top. The vertical support 12 is a rectangular frame structure with the same width as the horizontal support 11 and its bottom is connected to the top of the horizontal support 11. The horizontal support 11 and the vertical support 12 provide stable support for the entire rolling device.
[0031] See Figure 1-4The upper rolling roll assembly 2 includes an upper rolling mounting frame 21, an upper rolling roll 22, a rolling drive cylinder 23, a roll shaft mounting ring 24, and a rolling auxiliary cylinder 25. Two sets of upper rolling mounting frames 21 are symmetrically arranged along the width direction of the rolling support 1, and an upper rolling roll 22 is installed between the two sets of upper rolling mounting frames 21. The upper rolling roll 22 can rotate relative to the upper rolling mounting frame 21. The upper rolling mounting frame 21 is arranged vertically, and a set of rolling drive cylinders 23 is located at its top center. The bottom of the rolling drive cylinder 23 is connected downwards to the roll shaft mounting ring 24. A through groove is provided on the upper rolling mounting frame 21 corresponding to the position of the roll shaft mounting ring 24, and the roll shaft mounting ring 24 is slidably installed inside the through groove. A circular through hole adapted to the outer diameter of the upper rolling roll 22 is provided on the roll shaft mounting ring 24, and it is sleeved on the outer wall of the upper rolling mounting frame 21. The upper rolling roll 22 has two sets of roller mounting rings 24 passing through its two ends, and its end near the vertical support 12 extends to the bottom of the vertical support 12. The upper rolling roll 22 can rotate relative to the roller mounting rings 24, thereby achieving rotation relative to the upper rolling mounting frame 21. The extension and retraction of the rolling drive cylinder 23 can drive the roller mounting rings 24 to move vertically within the upper rolling mounting frame 21, and simultaneously drive the upper rolling roll 22 to move vertically. On the one hand, it can adjust the distance between the upper rolling roll 22 and the first lower rolling roll 32 and the second lower rolling roll 33; on the other hand, it can directly apply pressure to the upper rolling roll 22 during the rolling process using the rolling drive cylinder 23, causing the upper rolling roll 22 to move towards the first lower rolling roll 32 and the second lower rolling roll 33, thereby completing the rolling of the iron-based alloy plate.
[0032] See Figure 1-4 A set of rolling auxiliary cylinders 25 is rotatably connected to the side wall of the upper rolling mounting frame 21 away from the center of the upper rolling roll 22. The bottom of the rolling auxiliary cylinders 25 is rotatably connected to the bottom of the horizontal support 11. The upper rolling mounting frame 21 and the lower rolling mounting frame 31 are rotatably connected. By extending and retracting the rolling auxiliary cylinders 25, the upper rolling mounting frame 21 can be rotated relative to the lower rolling mounting frame 31, which facilitates the replacement of the upper rolling roll 22.
[0033] See Figure 1-5The lower rolling roll assembly 3 includes a lower rolling mounting frame 31, a first lower rolling roll 32, a second lower rolling roll 33, a drive motor 34, a main mating gear 35, a first meshing gear 36, and a second meshing gear 37. Two sets of lower rolling mounting frames 31 are disposed at the bottom of two sets of upper rolling mounting frames 21. The lower rolling mounting frame 31 is a rectangular structure with a width adapted to the upper rolling mounting frame 21, and its bottom is connected to the top of the horizontal support 11. The lower rolling mounting frame 31 and the upper rolling mounting frame 21 are rotatably connected. The lower rolling mounting frame 31 is disposed perpendicular to the top of the horizontal support 11. The first lower rolling roll 32 and the second lower rolling roll 33 are rotatably connected between the two sets of lower rolling mounting frames 31. The first lower rolling roll 32 and the second lower rolling roll 33 are symmetrically arranged about the length of the upper rolling mounting frame 21. The first lower rolling roll 32 and the second lower rolling roll 33 are respectively installed with two sets of lower rolling mounting frames 31 passing through both ends. During the rotation of the first lower rolling roll 32 and the second lower rolling roll 33, the iron-based alloy plate placed on top of the first lower rolling roll 32 and the second lower rolling roll 33 can be moved synchronously.
[0034] See Figure 1-5 A set of first meshing gears 36 is provided at the end of the first lower rolling roll 32 near the vertical support 12, and a set of second meshing gears 37 is provided at the end of the second lower rolling roll 33 near the vertical support 12. The first meshing gears 36 and the second meshing gears 37 mesh with each other, and their rotation synchronously drives the first lower rolling roll 32 and the second lower rolling roll 33 to rotate. A set of main mating gears 35 is provided at the bottom of the first meshing gears 36 and the second meshing gears 37. The main mating gears 35 are rotatably mounted on the side wall of the lower rolling mounting frame 31 near the vertical support 12, and a drive motor 34 is abutted on the side away from the lower rolling mounting frame 31. The drive motor 34 is arranged along the length of the horizontal support 11, and its output end is provided with gears that mesh with the main mating gears 35. The gears at the output end of the drive motor 34 mesh with the main mating gears 35 and the first meshing gears 36 respectively. The drive motor 34 can drive the gear set on its output end to rotate. During this process, the meshing of the main meshing gear 35 can synchronously drive the first meshing gear 36 and the second meshing gear 37 to rotate. Finally, under the action of the first meshing gear 36 and the second meshing gear 37, the first lower rolling roll 32 and the second lower rolling roll 33 are driven to rotate, thereby accelerating the moving speed of the iron-based alloy plate and improving the rolling efficiency of the iron-based alloy plate.
[0035] Obviously, the embodiments described above are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of this utility model.
Claims
1. A rolling apparatus for processing iron-based alloy plates, characterized in that: It includes a horizontally arranged rolling support (1), an upper rolling roll assembly (2) arranged along the length of the rolling support (1), and a lower rolling roll assembly (3) arranged at the bottom of the upper rolling roll assembly (2). The rolling support (1) includes a horizontal support (11) configured as a rectangular structure and a vertical support (12) vertically arranged at the end of the horizontal support (11). The upper rolling roll assembly (2) includes two sets of upper rolling mounting frames (21) symmetrically arranged along the width direction of the rolling support (1) and an upper rolling roll (22) installed between the two sets of upper rolling mounting frames (21). The lower rolling roll assembly (3) includes two sets of lower rolling mounting frames (31) arranged at the bottom of the two sets of upper rolling mounting frames (21) and a first lower rolling roll (32) and a second lower rolling roll (33) symmetrically arranged about the length direction of the upper rolling mounting frames (21). The lower rolling mounting frame (31) is configured as a rectangular structure with a width adapted to the upper rolling mounting frame (21), and its bottom is connected to the top of the horizontal support (11). The lower rolling mounting frame (31) and the upper rolling mounting frame (21) are rotatably connected. The lower rolling mounting frame (31) is set vertically to the top of the horizontal support (11). A first lower rolling roll (32) and a second lower rolling roll (33) are rotatably connected between the two sets of lower rolling mounting frames (31). The two ends of the first lower rolling roll (32) and the second lower rolling roll (33) are respectively set through the two sets of lower rolling mounting frames (31). Among them, the first lower rolling roll (32) is provided with a set of first meshing gears (36) at the end near the vertical support (12), and the second lower rolling roll (33) is provided with a set of second meshing gears (37) at the end near the vertical support (12). The first meshing gear (36) and the second meshing gear (37) mesh with each other, and a set of main mating gears (35) are provided at their bottoms. The main mating gears (35) are rotatably mounted on the side wall of the lower rolling mounting frame (31) near the vertical support (12), and a drive motor (34) is abutted on the side away from the lower rolling mounting frame (31). A set of rolling auxiliary cylinders (25) is rotatably connected to the side wall of the upper rolling mounting frame (21) away from the center of the upper rolling roll (22). The bottom of the rolling auxiliary cylinders (25) is rotatably connected to the bottom of the horizontal support (11). By extending and retracting the rolling auxiliary cylinders (25), the upper rolling mounting frame (21) can be driven to rotate relative to the lower rolling mounting frame (31), which facilitates the replacement of the upper rolling roll (22).
2. The rolling apparatus for processing iron-based alloy plates according to claim 1, characterized in that: The upper rolling mounting frame (21) is arranged vertically, and a set of rolling drive cylinders (23) is arranged at the top center position. The bottom of the rolling drive cylinder (23) is connected to a roller mounting ring (24). The upper rolling mounting frame (21) has a through groove corresponding to the position of the roller mounting ring (24), and the roller mounting ring (24) is slidably installed inside the groove. The roller mounting ring (24) has a through hole that matches the outer diameter of the upper rolling roll (22), and is sleeved on the outer wall of the upper rolling mounting frame (21).
3. The rolling apparatus for processing iron-based alloy plates according to claim 2, characterized in that: The upper rolling roll (22) is set through two sets of roller shaft mounting rings (24) at both ends, and its end near the vertical support (12) extends to the bottom of the vertical support (12).
4. The rolling apparatus for processing iron-based alloy plates according to claim 3, characterized in that: The drive motor (34) is arranged along the length of the horizontal support (11), and its output end is provided with a gear that meshes with the main cooperating gear (35); The gears at the output end of the drive motor (34) mesh with the main meshing gear (35) and the first meshing gear (36), respectively.