Discharging structure facilitating rapid discharging of Fe-Si-Al soft magnetic mold

Abstract

The utility model discloses an unloading structure convenient for fast unloading of an iron silicon aluminum soft magnetic mould, which comprises a stamping component, a mould body, an automatic guide component, a containing plate and a cleaning mechanism, the stamping component comprises an operating platform and a hydraulic cylinder arranged at the top of the operating platform, and the power output end of the hydraulic cylinder is connected with a stamping head. The die body is placed on the operation table, a plurality of sets of die punched holes are machined and formed in the surface of the die body, the automatic guide assembly is installed on the operation table and comprises two sets of conveyors which are symmetrically arranged and a guide plate installed below the die body, and the guide plate comprises a transverse plate with three sets of installation openings formed in the surface and drivers arranged in the installation openings. And the containing plate is placed on the transmission machine. According to the quick discharging device for the die, quick receiving, conveying, discharging and cleaning treatment can be carried out on machined parts, and the automation degree of equipment in the using process is greatly improved.

Description

Technical Field

[0001] This utility model relates to the technical field of iron-silicon-aluminum soft magnetic pressing and molding equipment, specifically to a material unloading structure that facilitates rapid unloading of iron-silicon-aluminum soft magnetic molds. Background Technology

[0002] Iron-silicon-aluminum soft magnetic powder is a special powder material, usually composed of elements such as iron, silicon, and aluminum. It has excellent soft magnetic properties and is commonly used to prepare soft magnetic materials for manufacturing magnetic components in electronic and electrical equipment such as inductors, transformers, and motors. In the processing of iron-silicon-aluminum soft magnetic powder, it is usually necessary to use special stamping equipment to press and shape the powder. The powder is placed in a mold and stamped into shape using the stamping equipment.

[0003] However, existing stamping dies have the following problems in the forming of iron-silicon-aluminum soft magnetic materials: For some small and medium-sized enterprises with insufficient automation, manual loading of the soft magnetic powder and unloading of the stamped workpiece are usually required. Furthermore, scattered soft magnetic powder occurs during the stamping process, and failure to clean it up promptly can lead to a low yield rate of finished parts. Therefore, it is necessary to design corresponding technical solutions to address these problems. Utility Model Content

[0004] The purpose of this utility model is to provide an unloading structure that facilitates rapid unloading of iron-silicon-aluminum soft magnetic molds. This solves the problem that some small and medium-sized enterprises with insufficient automation usually need to manually load soft magnetic powder and unload stamped workpieces. Furthermore, during the stamping process, there is scattered soft magnetic powder, and failure to clean it up in time may result in a low yield of finished parts.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a material unloading structure for facilitating rapid unloading of iron-silicon-aluminum soft magnetic molds, comprising a stamping assembly, a mold body, an automated guiding assembly, a holding plate, and a cleaning mechanism. The stamping assembly includes an operating table and a hydraulic cylinder mounted on the top of the operating table. The power output end of the hydraulic cylinder is connected to a stamping head. The mold body is placed on the operating table and has several sets of mold punches formed on its surface. The automated guiding assembly is mounted on the operating table and includes two symmetrically arranged sets of conveyors and a guide plate mounted on the mold body. The guide plate below includes a horizontal plate with three sets of mounting ports on its surface and a driver installed in the mounting ports. The holding plate is placed on the conveyor. The cleaning mechanism includes a sludge inlet on the operating table and a sludge guide pipe connected to the sludge inlet. The end of the sludge guide pipe is connected to a collection container, which is installed on the side wall of the operating table. An airflow pipe is provided on the guide plate on the inner side. Several sets of air outlet nozzles are installed on the airflow pipe, and the outer end is connected to a blower through a pipe. The air outlet end of the air outlet nozzle faces the sludge inlet.

[0006] In a preferred embodiment of this utility model, the driver includes a housing and a drive motor mounted on the power output end of the housing, wherein the power output end of the drive motor is connected to a turntable.

[0007] In a preferred embodiment of this utility model, the actuating wheel includes a wheel body and a rubber sleeve wrapped around the wheel body, and the surface of the rubber sleeve is formed with a plurality of contact balls.

[0008] In a preferred embodiment of this utility model, the distance between the two sets of symmetrical actuating wheels is equal to the width of the holding plate, and the contact ball is in contact with the side of the holding plate.

[0009] In a preferred embodiment of this invention, the storage container has an internal storage cavity and its top height is lower than that of the mold body.

[0010] In a preferred embodiment of this utility model, a pressure plate is inserted through the bottom of the mold body, and mounting plates are fixed on both sides of the pressure plate. Two sets of electric push rods are symmetrically installed on both sides of the mold body, and the power output end of the electric push rod is connected to the mounting plate.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] 1. The mold rapid unloading device designed in this solution can unload parts after the mold processing is completed. The mold rapid unloading device includes a stamping assembly, a mold body, an automated guiding assembly, a holding plate, and a cleaning mechanism. When it is necessary to stamp an iron-silicon-aluminum soft magnetic alloy plate, the alloy plate is placed on the mold body, and the stamping head is used to stamp the alloy plate into parts. At the same time, the automated guiding assembly moves the holding plate to the bottom of the mold body to hold the parts. Meanwhile, the cleaning mechanism guides the falling debris into a collection container on one side.

[0013] 2. The mold rapid unloading device designed in this solution can quickly receive, transport, unload, and clean the processed parts, greatly improving the automation level of the equipment during use. Attached Figure Description

[0014] Figure 1 This is an overall structural diagram of the present invention;

[0015] Figure 2 This is a diagram showing the distribution structure of the driver described in this utility model;

[0016] Figure 3 This is a partial structural diagram of the present invention.

[0017] In the diagram: 1. Mold body; 2. Holding plate; 3. Operating table; 4. Hydraulic cylinder; 5. Punching head; 6. Transmission machine; 7. Guide plate; 8. Mounting port; 9. Horizontal plate; 10. Driver; 11. Sewage inlet; 12. Sewage guide pipe; 13. Storage container; 14. Airflow pipe; 15. Air outlet nozzle; 16. Blower; 17. Outer shell; 18. Drive motor; 19. Actuating wheel; 20. Wheel body; 21. Rubber sleeve; 22. Contact ball; 23. Storage cavity; 24. Mold punch; 25. Pressure plate; 26. Mounting plate; 27. Electric push rod. Detailed Implementation

[0018] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0019] Please see Figure 1-3This utility model provides a technical solution: an unloading structure for rapid unloading of iron-silicon-aluminum soft magnetic molds, including a stamping assembly, a mold body 1, an automated guiding assembly, a holding plate 2, and a cleaning mechanism. The stamping assembly includes an operating table 3 and a hydraulic cylinder 4 mounted on top of the operating table 3. The power output end of the hydraulic cylinder 4 is connected to a stamping head 5. The mold body 1 is placed on the operating table 3 and has several sets of mold punches 24 machined on its surface. The shape of the mold punches 24 is the same as the specifications of the parts. The automated guiding assembly is mounted on the operating table 3 and includes two symmetrically arranged sets of conveyors 6 and a guide mechanism installed below the mold body 1. The guide plate 7 includes a horizontal plate 9 with three sets of mounting ports 8 on its surface and a driver 10 set in the mounting ports 8. The holding plate 2 is placed on the conveyor 6. The cleaning mechanism includes a sewage inlet 11 opened on the operating table 3 and a sewage guide pipe 12 connected to the sewage inlet 11. The end of the sewage guide pipe 12 is connected to a collection container 13. The collection container 13 is installed on the side wall of the operating table 3. An airflow pipe 14 is provided on the inner guide plate 7. Several sets of air outlet nozzles 15 are installed on the airflow pipe 14 and the outer end is connected to a blower 16 through a pipe. The air outlet end of the air outlet nozzle 15 faces the sewage inlet 11.

[0020] Further improvements, such as Figure 1 As shown, the driver 10 includes a housing 17 and a drive motor 18 mounted on the power output end of the housing 17. The power output end of the drive motor 18 is connected to a dial wheel 19. The drive motor 18 drives the dial wheel 19 to rotate, and the dial wheel 19 acts on the storage plate 2 and pushes the storage plate 2 to move.

[0021] Further improvements, such as Figure 1 As shown, the actuating wheel 19 includes a wheel body 20 and a rubber sleeve 21 wrapped around the wheel body 20. The surface of the rubber sleeve 21 is formed with several sets of contact balls 22. This design facilitates action on the holding plate 2 and pushes the holding plate 2 to move laterally.

[0022] Further improvements, such as Figure 1 As shown, the distance between the two sets of symmetrical actuating wheels 19 is equal to the width of the holding plate 2. The contact ball 22 contacts the side of the holding plate 2. During the rotation of the actuating wheels 19, they act on the holding plate 2, pushing the holding plate 2 loaded with parts to move laterally and enter the conveyor 6.

[0023] Further improvements, such as Figure 1 As shown, the storage container 13 has an internal storage cavity 23 and its top height is lower than that of the mold body 1, which is used to store and process debris.

[0024] Specifically, a pressure plate 25 is inserted through the bottom of the mold body 1, and mounting plates 26 are fixed on both sides of the pressure plate 25. Two sets of electric push rods 27 are symmetrically installed on both sides of the mold body 1. The power output end of the electric push rod 27 is connected to the mounting plate 26. When the part is processed and formed, the pressure plate 25 is pushed outward by the electric push rod 27, so that the formed part can fall into the holding plate 2 below, achieving the purpose of automated material unloading.

[0025] In use: The conveyor 6 drives the holding plate 2 to move laterally to the operating table 3. The drive motor 18 drives the actuating wheel 19 to rotate. The actuating wheel 19 acts on the holding plate 2 and pushes the holding plate 2 to move and enter directly below the mold body 1. At the same time, the iron-silicon-aluminum soft magnetic powder is placed in the mold punch 24 of the mold body 1. The hydraulic cylinder 4 pushes the punch head 5 to move downward and punches the iron-silicon-aluminum soft magnetic powder. The part is punched and formed through the mold punch 5. The electric push rod 27 pushes the pressure plate 25 to move outward, so that the formed part can fall onto the holding plate 2 below, achieving the purpose of automated material unloading. After falling onto the holding plate 2, the driver 10 guides the holding plate 2 to another set of conveyors 6 for unloading. The debris generated during processing is guided by the blower 16 to the airflow pipe 14 and blown onto the debris by the air outlet nozzle 15. The debris falls into the sewage inlet 11 and finally enters the collection container 13.

[0026] In the description of this utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "side", "top", "inner", "front", "center", "both ends", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0027] Furthermore, the terms “first,” “second,” “third,” and “fourth” are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as “first,” “second,” “third,” or “fourth” may explicitly or implicitly include at least one of those features.

[0028] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0029] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A material unloading structure for rapid unloading of iron-silicon-aluminum soft magnetic molds, characterized in that: The system includes a stamping assembly, a mold body (1), an automated guide assembly, a holding plate (2), and a cleaning mechanism. The stamping assembly includes an operating table (3) and a hydraulic cylinder (4) mounted on the top of the operating table (3). The power output end of the hydraulic cylinder (4) is connected to a stamping head (5). The mold body (1) is placed on the operating table (3) and has several sets of mold punches (24) formed on its surface. The automated guide assembly is mounted on the operating table (3) and includes two symmetrically arranged transmission machines (6) and a guide plate (7) mounted below the mold body (1). The guide plate (7) includes a horizontal plate (9) with three sets of mounting holes (8) on its surface and a mounting plate (9) with mounting holes (8) on its surface. The driver (10) is installed in the mounting port (8). The holding plate (2) is placed on the conveyor (6). The cleaning mechanism includes a sewage inlet (11) opened on the operating table (3) and a sewage guide pipe (12) connected to the sewage inlet (11). The end of the sewage guide pipe (12) is connected to a collection container (13). The collection container (13) is installed on the side wall of the operating table (3). An airflow pipe (14) is provided on the guide plate (7) located on the inner side. Several sets of air outlet nozzles (15) are installed on the airflow pipe (14) and the outer end is connected to a blower (16) through a pipe. The air outlet end of the air outlet nozzle (15) faces the sewage inlet (11).

2. The unloading structure for facilitating rapid unloading of iron-silicon-aluminum soft magnetic molds according to claim 1, characterized in that: The driver (10) includes a housing (17) and a drive motor (18) mounted on the power output end of the housing (17), and the power output end of the drive motor (18) is connected to a turntable (19).

3. The unloading structure for facilitating rapid unloading of iron-silicon-aluminum soft magnetic molds according to claim 2, characterized in that: The actuating wheel (19) includes a wheel body (20) and a rubber sleeve (21) wrapped around the wheel body (20). The surface of the rubber sleeve (21) is formed with a number of contact balls (22).

4. The unloading structure for facilitating rapid unloading of iron-silicon-aluminum soft magnetic molds according to claim 3, characterized in that: The distance between the two sets of symmetrical actuating wheels (19) is equal to the width of the holding plate (2), and the contact ball (22) is in contact with the side of the holding plate (2).

5. The unloading structure for facilitating rapid unloading of iron-silicon-aluminum soft magnetic molds according to claim 1, characterized in that: The storage container (13) has a storage cavity (23) inside and its top height is lower than that of the mold body (1).

6. The unloading structure for facilitating rapid unloading of iron-silicon-aluminum soft magnetic molds according to claim 1, characterized in that: A pressure plate (25) is inserted through the bottom of the mold body (1), and mounting plates (26) are fixed on both sides of the pressure plate (25). Two sets of electric push rods (27) are symmetrically installed on both sides of the mold body (1), and the power output end of the electric push rod (27) is connected to the mounting plate (26).

Images