Welding device for electromagnetic valve production

By designing the welding device of the mounting plate, arc-shaped fixing plate and lifting mechanism, the problem that the solenoid valve workpiece cannot be taken out immediately due to high temperature after welding is solved, rapid material removal and continuous welding are achieved, and production efficiency is improved.

CN223476585UActive Publication Date: 2025-10-28HUAIAN KUANBO FLUID CONTROL EQUIP MFG CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202422734713.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-10-28
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

After welding is completed, the surface temperature of the solenoid valve workpiece is high, which makes it impossible to immediately remove and place a new workpiece for welding. The workpiece must wait for cooling, which is time-consuming.

Method used

A welding device including a mounting plate, an arc-shaped fixing plate, a tension spring, a clamping mechanism and a lifting mechanism is designed. The arc-shaped fixing plate is driven by an electric telescopic rod to contact and clamp the solenoid valve workpiece, and the tension spring is used to contract and fix it. Then, the lifting mechanism is used to lift and rotate the workpiece to the front side of the welding frame to achieve rapid material retrieval.

Benefits of technology

It is possible to immediately take out and place a new workpiece for welding after the solenoid valve workpiece is welded, thus avoiding the time loss of waiting for cooling and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223476585U_ABST
    Figure CN223476585U_ABST
Patent Text Reader

Abstract

The utility model discloses a welding device for electromagnetic valve production, which comprises a welding frame, a welding box, an electric push rod, a laser welding gun, a fixing device and anti-laser glass, a mounting plate is arranged at the top of a fixing and clamping device, a groove is formed in the right side of the top of the mounting plate, an arc-shaped fixing plate is arranged in the groove, and the arc-shaped fixing plate is arranged on the right side of the top of the mounting plate. And tension springs are fixedly connected to the two sides of the left side of the inner wall of the groove. By arranging the mounting plate, the groove, the arc-shaped fixing plate and the tension spring, after an electromagnetic valve is welded, the arc-shaped fixing plate arranged in the groove through the mounting plate is in contact with the surface of an electromagnetic valve workpiece, and then the tension spring contracts to drive the arc-shaped fixing plate to approach the left side of the inner wall of the groove, so that the electromagnetic valve workpiece is fixed; the problem that a large amount of time is consumed in the process due to the fact that the surface temperature of an electromagnetic valve workpiece is high after welding is completed, a new workpiece cannot be taken out immediately and placed for welding and can only be operated after being cooled is solved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of electromagnetic valve technology, specifically a welding device for electromagnetic valve production. Background Technology

[0002] Solenoid valves are electromagnetically controlled industrial devices, serving as fundamental components in automation systems for fluid control. They are actuators, not limited to hydraulic or pneumatic systems, used in industrial control systems to adjust the direction, flow rate, speed, and other parameters of the medium. Solenoid valves can be used with different circuits to achieve the desired control, ensuring both precision and flexibility. There are many types of solenoid valves, each playing a different role in the control system. The most common types include check valves, safety valves, directional control valves, and speed regulating valves.

[0003] For example, application number CN202220114113.4 discloses a welding equipment for producing solenoid valves, including a welding frame. The welding frame has a laser-resistant glass on its top front, a fixed seat at the center of the top of the welding frame, and a solenoid valve workpiece at the center of the surface of the fixed seat. A pressing protrusion is located at the center of one side of the laser-resistant glass, and a fixed plate is located on one side of the laser-resistant glass. A pressing groove is located on one side of the fixed plate corresponding to the pressing protrusion, and a micro switch is located inside the pressing groove. The pressing protrusion and the micro switch press against each other. A fixed base is located at the bottom of the fixed seat. This utility model uses a fixed base, a first rotating rod, a connecting rod, a second rotating rod, and a clamping block fixing structure to achieve rapid fixing and installation of the solenoid valve workpiece, saving more time when fixing the solenoid valve workpiece, thereby improving the welding efficiency of the solenoid valve workpiece and thus increasing the productivity of the solenoid valve.

[0004] Based on the search of the aforementioned patents and the findings of existing equipment, while the aforementioned equipment can solve the problems of existing welding equipment that use a motor to drive the clamping block at the top of the threaded rod to clamp and fix the solenoid valve workpiece, resulting in a relatively complex result, high installation cost, and troublesome maintenance, the surface temperature of the solenoid valve workpiece is high after welding, making it impossible to immediately remove and place a new workpiece for welding. It is necessary to wait for it to cool down before operation, which consumes a lot of time. Utility Model Content

[0005] To address the problems mentioned in the background art, the purpose of this utility model is to provide a welding device for the production of solenoid valves, which has the advantage of quick material handling for solenoid valve workpieces. It solves the problem that the surface temperature of the solenoid valve workpieces is high after welding, making it impossible to immediately remove and place new workpieces for welding. The workpieces must be allowed to cool down before operation, which consumes a lot of time.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a welding device for producing electromagnetic valves, comprising a welding frame, a welding box, an electric push rod, a laser welding gun, a fixing device, and laser-proof glass. The welding box is fixedly connected to the top of the welding frame, the electric push rod is fixedly connected to the top of the inner side of the welding box, the laser welding gun is fixedly connected to the output end of the electric push rod, the fixing device is fixedly connected to the top of the welding frame, and the laser-proof glass is movably connected to the front side of the top of the welding frame. A mounting plate is provided on the top of the fixing device, and a groove is provided on the right side of the top of the mounting plate. An arc-shaped fixing plate is provided inside the groove, and tension springs are fixedly connected to both sides of the left side of the inner wall of the groove. The right end of the tension springs is fixedly connected to the left side of the arc-shaped fixing plate. A clamping mechanism is provided on the top of the mounting plate, and a lifting mechanism is provided on the left side of the bottom of the mounting plate.

[0007] In a preferred embodiment of this utility model, the clamping mechanism includes a first electric telescopic rod, a connecting plate, a fixing rod, and a connecting block. The first electric telescopic rod is fixedly connected to the top of the mounting plate. The connecting plate is fixedly connected to the output end of the first electric telescopic rod. The fixing rods are all fixedly connected to both sides of the right side of the connecting plate. The connecting block is fixedly connected to the right end of the fixing rod. The bottom of the connecting block is fixedly connected to both sides of the top of the arc-shaped fixing plate.

[0008] In a preferred embodiment of this utility model, the lifting mechanism includes an L-shaped plate, a second electric telescopic rod, a fixed sleeve, a lifting groove, and a connecting member. The L-shaped plate is fixedly connected to the left side of the top of the welding frame, the fixed sleeve is fixedly connected to the bottom of the inner side of the L-shaped plate, the lifting groove is opened at the bottom of the right side of the fixed sleeve surface, the second electric telescopic rod is fixedly connected to the left side of the top of the welding frame, the connecting member is fixedly connected to the output end of the second electric telescopic rod, the right side of the connecting member is fixedly connected to the left side of the mounting plate, and the connecting member is slidably connected to the lifting groove.

[0009] As a preferred embodiment of this utility model, slide rail grooves are provided on both sides of the inner wall of the groove, and slide rail blocks are fixedly connected to both sides of the arc-shaped fixing plate, with the slide rail blocks slidably connected to the slide rail grooves.

[0010] As a preferred embodiment of this utility model, a rotating groove is provided on the top of the surface of the fixed sleeve, the bottom of the inner wall of the rotating groove is connected to the top of the inner wall of the lifting groove, and the rotating groove is slidably connected to the connecting piece.

[0011] As a preferred embodiment of this utility model, damping rods are fixedly connected to both sides of the left side of the inner wall of the groove, the right end of the damping rod is fixedly connected to the left side of the arc-shaped fixing plate, and the tension spring is sleeved on the surface of the damping rod.

[0012] As a preferred embodiment of this utility model, the left side of the arc-shaped fixing plate is provided with anti-slip texture, and the anti-slip texture is provided in a plurality of such textures and is distributed in a ring at equal intervals.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model, by setting up an installation plate, a groove, an arc-shaped fixing plate, and a tension spring, allows the arc-shaped fixing plate inside the groove of the installation plate to contact the surface of the solenoid valve workpiece after the solenoid valve is welded. Then, the tension spring retracts and moves the arc-shaped fixing plate closer to the left side of the inner wall of the groove, thereby fixing the solenoid valve workpiece. This solves the problem that the surface temperature of the solenoid valve workpiece is high after welding, making it impossible to immediately remove and place a new workpiece for welding. The workpiece must be cooled down before operation, which consumes a lot of time. This invention has the advantage of easy removal of solenoid valve workpieces.

[0015] 2. This utility model, by setting up a clamping mechanism, after the solenoid valve workpiece is welded, removes the fixation of the solenoid valve workpiece through a fixing device. Then, by activating the first electric telescopic rod, the first electric telescopic rod drives the connecting plate to move. Then, the connecting plate drives the fixing rod to move. Then, the fixing rod drives the connecting block to move. Finally, the connecting block drives the arc-shaped fixing plate to move, causing the arc-shaped fixing plate to release tension and retract, thereby completing the clamping of the solenoid valve workpiece. Then, by setting up a lifting mechanism, by activating the second electric telescopic rod, the second electric telescopic rod drives the connecting piece to move. Then, the connecting piece drives the mounting plate to move inside the fixing sleeve at the bottom of the L-shaped plate. At the same time, the connecting piece moves inside the lifting groove through a sliding connection, thereby completing the lifting of the mounting plate.

[0016] 3. This utility model, by setting a slide rail groove and a slide rail block, allows the arc-shaped fixing plate to move as the connecting block moves, causing the arc-shaped fixing block to move as well. The slide rail block then moves within the slide rail groove, thus limiting the movement of the arc-shaped fixing plate and preventing it from tilting during movement, which could lead to insecure clamping. Furthermore, by setting a rotating groove, when the second electric telescopic rod moves the connecting piece upward within the lifting groove, the rotating groove and the lifting groove are connected. The second electric telescopic rod then moves the connecting piece within the rotating groove, thus completing the rotation of the mounting plate to the front side of the top of the welding frame after it has been raised. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a three-dimensional structural diagram of the clamping mechanism of this utility model;

[0019] Figure 3 This is a three-dimensional exploded view of the lifting mechanism of this utility model.

[0020] In the diagram: 1. Welding frame; 2. Welding box; 3. Electric push rod; 4. Laser welding gun; 5. Fixing device; 6. Laser-resistant glass; 7. Mounting plate; 8. Groove; 9. Arc-shaped fixing plate; 10. Tension spring; 11. Clamping mechanism; 111. First electric telescopic rod; 112. Connecting plate; 113. Fixing rod; 114. Connecting block; 12. Lifting mechanism; 121. L-shaped plate; 122. Second electric telescopic rod; 123. Fixing sleeve; 124. Lifting groove; 125. Connecting piece; 13. Slide rail groove; 14. Slide rail block; 15. Rotating groove; 16. Damping rod; 17. Anti-slip texture. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1 to 3 As shown, the present invention provides a welding device for the production of electromagnetic valves, including a welding frame 1, a welding box 2, an electric push rod 3, a laser welding gun 4, a fixing device 5, and a laser-proof glass 6. The welding box 2 is fixedly connected to the top of the welding frame 1, the electric push rod 3 is fixedly connected to the top of the inner side of the welding box 2, the laser welding gun 4 is fixedly connected to the output end of the electric push rod 3, the fixing device 5 is fixedly connected to the top of the welding frame 1, and the laser-proof glass 6 is movably connected to the front side of the top of the welding frame 1. The top of the fixing device is provided with a mounting plate 7, and a groove 8 is provided on the right side of the top of the mounting plate 7. An arc-shaped fixing plate 9 is provided inside the groove 8. Tension springs 10 are fixedly connected to both sides of the left side of the inner wall of the groove 8. The right end of the tension spring 10 is fixedly connected to the left side of the arc-shaped fixing plate 9. A clamping mechanism 11 is provided on the top of the mounting plate 7, and a lifting mechanism 12 is provided on the left side of the bottom of the mounting plate 7.

[0023] refer to Figure 2 The clamping mechanism 11 includes a first electric telescopic rod 111, a connecting plate 112, a fixing rod 113, and a connecting block 114. The first electric telescopic rod 111 is fixedly connected to the top of the mounting plate 7. The connecting plate 112 is fixedly connected to the output end of the first electric telescopic rod 111. The fixing rods 113 are fixedly connected to both sides of the right side of the connecting plate 112. The connecting block 114 is fixedly connected to the right end of the fixing rod 113. The bottom of the connecting block 114 is fixedly connected to both sides of the top of the arc-shaped fixing plate 9.

[0024] As a technical optimization of this utility model, by setting up a clamping mechanism 11, after the welding of the solenoid valve workpiece is completed, the solenoid valve workpiece is unfixed by the fixing device 5. Then, by activating the first electric telescopic rod 111, the first electric telescopic rod 111 drives the connecting plate 112 to move. Then, the connecting plate 112 drives the fixing rod 113 to move. Then, the fixing rod 113 drives the connecting block 114 to move. Finally, the connecting block 114 drives the arc-shaped fixing plate 9 to move, so that the arc-shaped fixing plate 9 drives the tension spring 10 to release tension and retract, thereby completing the clamping of the solenoid valve workpiece.

[0025] refer to Figure 3 The lifting mechanism 12 includes an L-shaped plate 121, a second electric telescopic rod 122, a fixed sleeve 123, a lifting groove 124, and a connector 125. The L-shaped plate 121 is fixedly connected to the left side of the top of the welding frame 1. The fixed sleeve 123 is fixedly connected to the bottom of the inner side of the L-shaped plate 121. The lifting groove 124 is opened at the bottom of the right side of the surface of the fixed sleeve 123. The second electric telescopic rod 122 is fixedly connected to the left side of the top of the welding frame 1. The connector 125 is fixedly connected to the output end of the second electric telescopic rod 122. The right side of the connector 125 is fixedly connected to the left side of the mounting plate 7. The connector 125 is slidably connected to the lifting groove 124.

[0026] As a technical optimization of this utility model, by setting up a lifting mechanism 12, by activating the second electric telescopic rod 122, the second electric telescopic rod 122 drives the connecting piece 125 to move, and then the connecting piece 125 drives the mounting plate 7 to move inside the fixed sleeve 123 at the bottom of the inner side of the L-shaped plate 121. At the same time, the connecting piece 125 moves inside the lifting groove 124 through a sliding connection, thereby completing the lifting of the mounting plate 7.

[0027] refer to Figure 3 The inner walls of the groove 8 are provided with slide rail grooves 13 on both sides, and slide rail blocks 14 are fixedly connected to both sides of the arc-shaped fixing plate 9. The slide rail blocks 14 are slidably connected to the slide rail grooves 13.

[0028] As a technical optimization of this utility model, by setting the slide rail groove 13 and the slide rail block 14, when the connecting block 114 drives the arc-shaped fixing plate 9 to move, the arc-shaped fixing block drives the slide rail block 14 to move, and then the slide rail block 14 moves inside the slide rail groove 13, thereby limiting the movement of the arc-shaped fixing plate 9 and preventing it from tilting during the movement, which would cause the clamping to be unstable.

[0029] refer to Figure 2 A rotating groove 15 is provided on the top of the surface of the fixed sleeve 123. The bottom of the inner wall of the rotating groove 15 is connected to the top of the inner wall of the lifting groove 124. The rotating groove 15 is slidably connected to the connector 125.

[0030] As a technical optimization of this utility model, by setting a rotating groove 15, when the second electric telescopic rod 122 drives the connecting piece 125 to rise inside the lifting groove 124, the rotating groove 15 and the lifting groove 124 are connected at the same time, and then the second electric telescopic rod 122 drives the connecting piece 125 to move inside the rotating groove 15, thereby completing the rotation of the mounting plate 7 to the front side of the top of the welding frame 1 after it rises.

[0031] refer to Figure 2 Damping rods 16 are fixedly connected to both sides of the left side of the inner wall of the groove 8. The right end of the damping rod 16 is fixedly connected to the left side of the arc-shaped fixing plate 9. The tension spring 10 is sleeved on the surface of the damping rod 16.

[0032] As a technical optimization of this utility model, by setting a damping rod 16, the safety and stability of the tension spring 10 during tension raising and releasing are improved, thereby extending the service life of the tension spring 10.

[0033] refer to Figure 2 The left side of the arc-shaped fixing plate 9 is provided with anti-slip texture 17, which is provided in several and distributed in a ring at equal intervals.

[0034] As a technical optimization of this utility model, by setting anti-slip texture 17, the friction force generated by the contact between the arc-shaped fixing plate 9 and the solenoid valve workpiece is increased, thereby preventing slippage when clamping the solenoid valve workpiece.

[0035] The working principle and usage process of this utility model are as follows: After the solenoid valve welding is completed, the solenoid valve workpiece is unfixed using the fixing device 5. Then, by activating the first electric telescopic rod 111, the first electric telescopic rod 111 moves the connecting plate 112, which in turn moves the fixing rod 113. The fixing rod 113 then moves the connecting block 114, which in turn moves the arc-shaped fixing plate 9. This causes the arc-shaped fixing plate 9 to release tension and retract the tension spring 10, thus clamping the solenoid valve workpiece. Then, by activating the second electric telescopic rod 122... The second electric telescopic rod 122 drives the connecting piece 125 to move, and then the connecting piece 125 drives the mounting plate 7 to move inside the fixed sleeve 123 at the bottom of the inner side of the L-shaped plate 121. At the same time, the connecting piece 125 moves inside the lifting groove 124 through a sliding connection, thereby driving the mounting plate 7 to rise. Meanwhile, the rotating groove 15 and the lifting groove 124 are connected, and then the second electric telescopic rod 122 drives the connecting piece 125 to move inside the rotating groove 15, thereby completing the lifting and rotation of the mounting plate 7 to the front side of the top of the welding frame 1. Thus, it has the advantage of picking up the solenoid valve workpiece.

[0036] In summary, this welding device for solenoid valve production, through the arrangement of mounting plate 7, groove 8, arc-shaped fixing plate 9, and tension spring 10, allows the solenoid valve workpiece to be fixed after welding. The arc-shaped fixing plate 9, located inside the groove 8 of mounting plate 7, contacts the surface of the solenoid valve workpiece. Then, the tension spring 10 contracts, causing the arc-shaped fixing plate 9 to move towards the left side of the inner wall of the groove 8. This solves the problem that the surface temperature of the solenoid valve workpiece is high after welding, making it impossible to immediately remove and place a new workpiece for welding; operation must wait for it to cool down, a process that consumes a significant amount of time.

[0037] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus.

[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A welding apparatus for manufacturing solenoid valves, comprising a welding frame (1), a welding box (2), an electric push rod (3), a laser welding gun (4), a fixing device (5), and laser-resistant glass (6), characterized in that: The welding box (2) is fixedly connected to the top of the welding frame (1), the electric push rod (3) is fixedly connected to the top of the inner side of the welding box (2), the laser welding gun (4) is fixedly connected to the output end of the electric push rod (3), the fixing device (5) is fixedly connected to the top of the welding frame (1), the anti-laser glass (6) is movably connected to the front side of the top of the welding frame (1), the top of the fixing device (5) is provided with a mounting plate (7), the right side of the top of the mounting plate (7) is provided with a groove (8), the inside of the groove (8) is provided with an arc-shaped fixing plate (9), the two sides of the left side of the inner wall of the groove (8) are fixedly connected with tension springs (10), the right end of the tension springs (10) is fixedly connected to the left side of the arc-shaped fixing plate (9), the top of the mounting plate (7) is provided with a clamping mechanism (11), and the left side of the bottom of the mounting plate (7) is provided with a lifting mechanism (12).

2. The welding apparatus for manufacturing solenoid valves according to claim 1, characterized in that: The clamping mechanism (11) includes a first electric telescopic rod (111), a connecting plate (112), a fixing rod (113), and a connecting block (114). The first electric telescopic rod (111) is fixedly connected to the top of the mounting plate (7). The connecting plate (112) is fixedly connected to the output end of the first electric telescopic rod (111). The fixing rods (113) are all fixedly connected to both sides of the right side of the connecting plate (112). The connecting block (114) is fixedly connected to the right end of the fixing rod (113). The bottom of the connecting block (114) is fixedly connected to both sides of the top of the arc-shaped fixing plate (9).

3. The welding apparatus for manufacturing solenoid valves according to claim 1, characterized in that: The lifting mechanism (12) includes an L-shaped plate (121), a second electric telescopic rod (122), a fixed sleeve (123), a lifting groove (124), and a connector (125). The L-shaped plate (121) is fixedly connected to the left side of the top of the welding frame (1). The fixed sleeve (123) is fixedly connected to the bottom of the inner side of the L-shaped plate (121). The lifting groove (124) is opened at the bottom of the right side of the surface of the fixed sleeve (123). The second electric telescopic rod (122) is fixedly connected to the left side of the top of the welding frame (1). The connector (125) is fixedly connected to the output end of the second electric telescopic rod (122). The right side of the connector (125) is fixedly connected to the left side of the mounting plate (7). The connector (125) is slidably connected to the lifting groove (124).

4. The welding apparatus for manufacturing solenoid valves according to claim 1, characterized in that: The inner wall of the groove (8) is provided with slide rail grooves (13) on both sides, and slide rail blocks (14) are fixedly connected to both sides of the arc-shaped fixing plate (9). The slide rail blocks (14) are slidably connected to the slide rail grooves (13).

5. The welding apparatus for manufacturing solenoid valves according to claim 3, characterized in that: The top of the surface of the fixed sleeve (123) is provided with a rotating groove (15), the bottom of the inner wall of the rotating groove (15) is connected to the top of the inner wall of the lifting groove (124), and the rotating groove (15) is slidably connected to the connector (125).

6. The welding apparatus for manufacturing solenoid valves according to claim 1, characterized in that: Damping rods (16) are fixedly connected to both sides of the left side of the inner wall of the groove (8). The right end of the damping rod (16) is fixedly connected to the left side of the arc-shaped fixing plate (9). The tension spring (10) is sleeved on the surface of the damping rod (16).

7. The welding apparatus for manufacturing solenoid valves according to claim 1, characterized in that: The left side of the arc-shaped fixing plate (9) is provided with anti-slip texture (17), and the anti-slip texture (17) is provided in a plurality of equidistant rings.

Citation Information

Patent Citations

  • Welding equipment for electromagnetic valve production

    CN217290895U