Welding device for stainless steel water tank machining

The welding efficiency of thin steel plates is improved by adjusting the plate and supporting block structure, and the welding odor is treated with a blower and activated carbon filter plate, which solves the problems of thickness adjustment and environmental pollution in stainless steel water tank welding and improves welding efficiency and safety.

CN223476699UActive Publication Date: 2025-10-28HANGZHOU HONGTAI WATER SUPPLY & DRAINAGE EQUIP CO LTD
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Patent Information

Application Number
CN202422684960.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-10-28
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

The existing stainless steel water tank welding device requires multiple adjustment devices when facing welding parts of different thicknesses, which makes welding inconvenient, and the welding slag and odor generated during the welding process affect the working environment and health.

Method used

An adjustment plate and support block structure are designed to lift thin steel plates, and a blower and activated carbon filter plate are used to absorb odor and collect welding slag, thereby improving welding efficiency and environmental safety.

Benefits of technology

It achieves effective clamping of thin steel plates and odor purification, reduces the need for external adjustment devices, improves welding efficiency and improves the working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of stainless steel water tank machining, and particularly relates to a welding device for stainless steel water tank machining, which comprises a base, a supporting plate is arranged on the end face of the base, a plurality of mounting shells are arranged on the end face of the supporting plate, and a plurality of supporting blocks are slidably arranged in the mounting shells. A plurality of adjusting plates are arranged at the top of the mounting shell in a sliding mode, an air blower is arranged at the position, at one end of the supporting plate, of the bottoms of the adjusting plates, a plurality of clamping blocks are arranged on the end faces of the adjusting plates in a sliding mode, and baffles are arranged on the two sides of the supporting plate; according to the stainless steel plate welding device, a thin stainless steel plate can be lifted through the adjusting plate and the supporting block so that a worker can weld the stainless steel plate conveniently, peculiar smell generated by welding can be adsorbed and purified through the air blower and the activated carbon filter plate, peculiar smell diffusion is reduced, and the safety of the working environment is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of stainless steel water tank processing technology, and in particular relates to a welding device for processing stainless steel water tanks. Background Technology

[0002] Stainless steel water tanks are a new generation of water tank products following fiberglass water tanks. Compared with other water tanks, stainless steel water tanks have many advantages, including beautiful appearance, light weight, high strength, corrosion resistance, high temperature resistance, clean water quality, leak-proof, earthquake resistance, no algae growth, no secondary pollution of water quality, easy installation, no maintenance, and easy cleaning. Therefore, stainless steel water tanks have gradually become the first choice for people's water storage. However, stainless steel water tanks are welded from stainless steel plates, and the quality of the welding directly affects the quality of the stainless steel water tank, making the welding of stainless steel water tanks particularly important.

[0003] For example, patent number CN216990638U discloses a seamless welding device for stainless steel water tanks, including a first base and a second base. A height adjustment device is installed on the upper ends of both the first and second bases. A support plate is installed on the upper end of the height adjustment device. A rotating device is installed on the upper end of the support plate. A movable adjustment plate is installed on the upper end of the rotating device. Fixed seats are installed on the left and right sides of the upper end of the movable adjustment plate. This seamless welding device for stainless steel water tanks, through its clamping and adjusting device, can not only effectively clamp different models of stainless steel water tanks, but also frees the welder's hands, thereby improving welding quality. By using the rotating device, the worker can weld the other side of the stainless steel water tank without moving it after welding one side, thus improving welding efficiency. The height adjustment device improves the worker's comfort during welding.

[0004] In the existing technology, clamping and adjusting devices can effectively clamp stainless steel water tanks of different models, improving the work efficiency of workers. However, the following problems still exist in the overall use: First, in the existing technology, when clamping stainless steel welded parts, due to the different thicknesses of the welded parts, two welded parts cannot be welded horizontally. Various tooling or equipment for adjusting the horizontal height are required for auxiliary processing, which seriously increases the inconvenience of welding and affects work efficiency. Second, the existing technology produces welding slag and odor when welding stainless steel, which affects the health of workers. Utility Model Content

[0005] To overcome the shortcomings of the prior art, this utility model provides a welding device for processing stainless steel water tanks. By setting an adjustment plate and a support block, thin stainless steel plates can be lifted to facilitate welding by workers. By setting a blower and an activated carbon filter plate, the odor generated during welding can be adsorbed and purified, reducing the spread of odor and improving the safety of the working environment.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a welding device for processing stainless steel water tanks, comprising a base, a support plate provided on the end face of the base, a plurality of mounting shells provided on the end face of the support plate, a plurality of support blocks slidably disposed inside the mounting shells, a plurality of adjusting plates slidably disposed on the top of the mounting shells, a blower provided at one end of the support plate at the bottom of the plurality of adjusting plates, a plurality of clamping blocks slidably disposed on the end face of the adjusting plates, and baffles provided on both sides of the support plate.

[0007] Preferably, the mounting housing is provided with a slide rail inside, and multiple electric sliders are slidably arranged on the surface of the slide rail, and the multiple electric sliders are respectively fixedly connected to multiple support blocks.

[0008] Preferably, a miniature cylinder is provided inside the support block, and a magnetic plate is provided on the output shaft of the miniature cylinder, with the magnetic plate abutting against the adjusting plate.

[0009] Preferably, a sleeve is provided at the bottom of the adjusting plate on the end face of the support plate, a first spring is provided inside the sleeve, a short rod is provided at one end of the first spring, and the short rod is fixedly connected to the adjusting plate.

[0010] Preferably, the adjusting plate has slots on both sides.

[0011] Preferably, a driving cylinder is provided on one side of the baffle, a connecting rod is provided on the output shaft of the driving cylinder, and a locking block is provided on the end face of the connecting rod, the locking block being slidably connected to the clamping block.

[0012] Preferably, the clamping block has an internal mounting groove, and a second spring is provided inside the mounting groove, with the other end of the second spring fixedly connected to the clamping block.

[0013] Preferably, an activated carbon filter plate is provided on one side of the blower on the end face of the support plate, and a water tank is provided on the end face of the support plate.

[0014] In summary, compared with existing technologies, the beneficial effects of this solution are as follows:

[0015] (1) This utility model can lift thin stainless steel plates by setting adjustment plates and support blocks, reducing unnecessary external level adjustment devices, so as to facilitate welding by workers. By setting clamping blocks, stainless steel weldments can be abutted against one side of the baffle, which facilitates positioning and clamping of stainless steel weldments, thereby improving welding efficiency.

[0016] (2) This utility model can adsorb and purify the odor generated by welding by setting a blower and an activated carbon filter plate, reduce the spread of odor, and improve the safety of the working environment. By setting a water tank, the welding slag generated by welding can be collected, so that the welding slag can be cooled quickly and prevented from adsorbing on the surface of the support plate. Attached Figure Description

[0017] Figure 1 It is a three-dimensional diagram of the utility model;

[0018] Figure 2 This is a front view of the present invention;

[0019] Figure 3 for Figure 2 A three-dimensional sectional view at point AA;

[0020] Figure 4 for Figure 2 A three-dimensional sectional view at point BB;

[0021] Figure 5 for Figure 4 A partial enlarged view of point C in the middle;

[0022] Figure 6 This is a structural schematic diagram of the clamping block part;

[0023] Figure 7 This is a structural schematic diagram of the sleeve part;

[0024] In the diagram: 1. Base; 2. Support plate; 3. Mounting shell; 4. Support block; 5. Adjusting plate; 6. Blower; 7. Clamping block; 8. Baffle; 9. Slide rail; 10. Electric slider; 11. Miniature cylinder; 12. Magnetic plate; 13. Sleeve; 14. First spring; 15. Short rod; 16. Groove; 17. Drive cylinder; 18. Connecting rod; 19. Locking block; 20. Mounting groove; 21. Second spring; 22. Activated carbon filter plate; 23. Water tank. Detailed Implementation

[0025] To enable those skilled in the art to better understand the present invention, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present invention.

[0026] Example 1:

[0027] refer to Figure 1 , Figure 2 , Figure 3 and Figure 4 A welding device for processing stainless steel water tanks includes a base 1, a support plate 2 on the end face of the base 1, a plurality of mounting shells 3 on the end face of the support plate 2, a plurality of support blocks 4 slidably arranged inside the mounting shells 3, a plurality of adjusting plates 5 slidably arranged on the top of the mounting shells 3, a blower 6 at the bottom of the adjusting plate 5 at one end of the support plate 2, a plurality of clamping blocks 7 slidably arranged on the end face of the adjusting plate 5, and baffles 8 on both sides of the support plate 2.

[0028] In this design, the adjusting plate 5 abuts against the top end face of the mounting shell 3. This arrangement allows the mounting shell 3 to support the adjusting plate 5, thereby increasing the load-bearing capacity of the support plate 2 and thus extending the service life of the support plate 2.

[0029] refer to Figure 4 and Figure 5 The mounting shell 3 has a slide rail 9 inside, and multiple electric sliders 10 are slidably arranged on the surface of the slide rail 9. The multiple electric sliders 10 are fixedly connected to the support block 4. The support block 4 has a miniature cylinder 11 inside, and a magnetic plate 12 is arranged on the output shaft of the miniature cylinder 11. The magnetic plate 12 abuts against the adjusting plate 5.

[0030] In this scheme, the two electric sliders 10 can drive the internal support block 4 to move to the bottom of the adjustment plate 5, thereby lifting the adjustment plate 5. The magnetic plate 12 can be attached to the bottom of the adjustment plate 5 to prevent the adjustment plate 5 from shifting during the lifting process.

[0031] refer to Figure 2 and Figure 7 A sleeve 13 is provided at the bottom of the adjusting plate 5 on the end face of the support plate 2. A first spring 14 is provided inside the sleeve 13. A short rod 15 is provided at one end of the first spring 14. The short rod 15 is fixedly connected to the adjusting plate 5.

[0032] In this design, after the adjusting plate 5 is raised, it will cause the short rod 15 to stretch the first spring 14. After the stainless steel weldment is completed, the first spring 14 will drive the adjusting plate 5 to reset for the next use.

[0033] refer to Figure 2 and Figure 6 A drive cylinder 17 is provided on one side of the baffle 8. A connecting rod 18 is provided on the output shaft of the drive cylinder 17. A locking block 19 is provided on the end face of the connecting rod 18. The locking block 19 is slidably connected to the clamping block 7. An installation groove 20 is provided inside the clamping block 7. A second spring 21 is provided inside the installation groove 20. The other end of the second spring 21 is fixedly connected to the locking block 19.

[0034] In this design, the diameter of the second spring 21 is larger than the opening of the mounting groove 20. This design prevents the second spring 21 from falling out of the mounting groove 20. The locking block 19 is T-shaped, and one end of the locking block 19 can slide in the mounting groove 20, so that after the adjusting plate 5 is raised, the clamping block 7 can slide along the locking block 19. This design allows the clamping block 7 to adapt to the height of the adjusting plate 5 for clamping.

[0035] refer to Figure 1 and Figure 3 The regulating plate 5 has slots 16 on both sides, the blower 6 has an activated carbon filter plate 22 on one side of the support plate 2, and the support plate 2 has a water tank 23 on the end face.

[0036] In use, the stainless steel welded parts are placed on the end face of the adjusting plate 5, and then the electric sliders 10 are activated, causing the two electric sliders 10 to move to the bottom of the stainless steel welded parts. When the electric sliders 10 move, they will drive the top support block 4 to move. The support block 4 will drive the internal micro cylinder 11. When the micro cylinder 11 moves to the bottom of the adjusting plate 5 where the stainless steel welded parts are located, the micro cylinder 11 is activated. The output shaft of the micro cylinder 11 will lift the adjusting plate 5. When it is lifted, the adjusting plate 5 will drive the bottom short rod 15 and stretch the first spring 14 at the bottom of the short rod 15. The adjusting plate 5 lifts the top stainless steel welded parts, making the two stainless steel welded parts level, so as to facilitate the worker to weld.

[0037] When the adjusting plate 5 is raised, it will push the corresponding clamping block 7 at the top, so that the clamping block 7 moves upward along the locking block 19. Then, the drive cylinder 17 is activated. The output shaft of the drive cylinder 17 will push the connecting rod 18 to move towards the stainless steel welded part. The connecting rod 18 drives the clamping block 7 to move through the locking block 19 at the top, so that the clamping block 7 pushes the stainless steel welded part to one side of the baffle 8 to position it, making it convenient for workers to weld it.

[0038] During welding, blower 6 is started. Blower 6 can extract the odor generated by the welding of the regulating plate 5 and filter it through the activated carbon granule plate to purify the odor. When the regulating plate 5 moves, the welding slag on the surface of the regulating plate 5 will fall from the groove 16 on the end face of the regulating plate 5 into the water tank 23 for collection, which facilitates the cleaning of welding slag.

[0039] The specification and claims use certain terms to refer to specific components. Those skilled in the art will understand that hardware manufacturers may use different names to refer to the same component. This specification and claims do not distinguish components based on differences in name, but rather on differences in function. The term "comprising" throughout the specification and claims is an open-ended term and should be interpreted as "comprising but not limited to." "Approximately" means that within an acceptable margin of error, those skilled in the art can solve the technical problem and substantially achieve the technical effect within a certain margin of error.

[0040] It should be noted that the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a product or system comprising a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a product or system. Without further limitation, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the product or system that includes said element.

[0041] The foregoing description illustrates and describes several preferred embodiments of this application. However, as previously stated, it should be understood that this application is not limited to the forms disclosed herein and should not be construed as excluding other embodiments. It can be used in various other combinations, modifications, and environments, and can be altered within the scope of the application concept described herein through the foregoing teachings or techniques or knowledge in related fields. Any modifications and variations made by those skilled in the art that do not depart from the spirit and scope of this application should be within the protection scope of the appended claims.

Claims

1. A welding apparatus for processing stainless steel water tanks, comprising a base (1), characterized in that, A support plate (2) is provided on the end face of the base (1). Multiple mounting shells (3) are provided on the end face of the support plate (2). Multiple support blocks (4) are slidably arranged inside the mounting shells (3). Multiple adjusting plates (5) are slidably arranged on the top of the mounting shells (3). A blower (6) is provided at the bottom of the multiple adjusting plates (5) at one end of the support plate (2). Multiple clamping blocks (7) are slidably arranged on the end face of the adjusting plates (5). Baffles (8) are provided on both sides of the support plate (2).

2. The welding device for processing stainless steel water tanks according to claim 1, characterized in that, The mounting housing (3) is provided with a slide rail (9) inside. Multiple electric sliders (10) are slidably arranged on the surface of the slide rail (9). The multiple electric sliders (10) are respectively fixedly connected to multiple support blocks (4).

3. The welding apparatus for processing stainless steel water tanks according to claim 2, characterized in that, The support block (4) is equipped with a miniature cylinder (11), and a magnetic plate (12) is provided on the output shaft of the miniature cylinder (11). The magnetic plate (12) abuts against the adjusting plate (5).

4. The welding device for processing stainless steel water tanks according to claim 2, characterized in that, The bottom of the adjusting plate (5) is provided with a sleeve (13) on the end face of the support plate (2). A first spring (14) is provided inside the sleeve (13). A short rod (15) is provided at one end of the first spring (14). The short rod (15) is fixedly connected to the adjusting plate (5).

5. The welding device for processing stainless steel water tanks according to claim 1, characterized in that, The adjusting plate (5) has slots (16) on both sides.

6. The welding apparatus for processing stainless steel water tanks according to claim 1, characterized in that, A drive cylinder (17) is provided on one side of the baffle (8). A connecting rod (18) is provided on the output shaft of the drive cylinder (17). A locking block (19) is provided on the end face of the connecting rod (18). The locking block (19) is slidably connected to the clamping block (7).

7. The welding apparatus for processing stainless steel water tanks according to claim 6, characterized in that, The clamping block (7) has an installation groove (20) inside, and a second spring (21) is provided inside the installation groove (20). The other end of the second spring (21) is fixedly connected to the locking block (19).

8. The welding apparatus for processing stainless steel water tanks according to claim 1, characterized in that, An activated carbon filter plate (22) is provided on one side of the blower (6) on the end face of the support plate (2), and a water tank (23) is provided on the end face of the support plate (2).