Special press-riveting machine for filter screen of suction filter

Abstract

The utility model relates to a suction filter screen pressure riveting special machine, which comprises a platform, a split type lower die, an upper die, a special machine frame, a loading device and a transverse propelling device, the split type lower die comprises a fixed lower die and a movable lower die which are horizontally distributed at an interval, the fixed lower die is fixed at the upper end of the platform, and the transverse propelling device is arranged on the platform. The split type lower die is arranged on the platform and connected with the movable lower die, the sides, close to each other, of the upper ends of the fixed lower die and the movable lower die are each integrally provided with an extending part, the special machine frame is installed at the upper end of the platform and located outside the split type lower die, the loading device is installed at the upper end of the special machine frame, and the upper die is arranged above the position between the fixed lower die and the movable lower die. And the controller is connected with the loading device. The device has the advantages that the device is simple and reasonable in structural design, can be matched with suction filter production procedures and workpieces in which the filter screen is firstly welded and then pressed and riveted, and can solve the technical problems of generality and batch production in which various suction filter elbows are welded and then pressed and riveted with the filter screen.

Description

Technical Field

[0001] This utility model relates to the field of filter production and processing technology, and in particular to a special machine for riveting filter screens in a filter. Background Technology

[0002] An oil strainer, typically referring to a machine oil filter, is installed before the oil pump inlet. Its main function is to prevent larger mechanical impurities from entering the oil pump, ensuring the cleanliness and lubrication of the engine oil. Furthermore, the oil strainer helps reduce friction between moving parts in the engine, minimizing wear and tear, thereby extending the engine's lifespan.

[0003] The existing filter screens of the filter collectors are assembled using a process of first pressing and riveting the screen and then welding it. This process easily leads to welding slag that is difficult to clean, causing quality problems. Therefore, it is necessary to remove the welding slag before pressing and riveting the filter screen. Since many filter collectors use this type of screen, a special machine needs to be manufactured to achieve this for versatility and mass production.

[0004] Based on this, a special machine for riveting filter screens of a filter collector was developed to overcome the above-mentioned technical problems. Utility Model Content

[0005] The technical problem to be solved by this utility model is to provide a special machine for riveting filter screens of a filter press, which effectively overcomes the defects of the prior art.

[0006] The technical solution of this utility model to solve the above-mentioned technical problems is as follows:

[0007] A special machine for riveting filter screens in a filter press includes a platform, a split lower mold, an upper mold, a machine frame, a loading device, and a lateral propulsion device. The split lower mold includes a fixed lower mold and a movable lower mold that are horizontally spaced apart. The fixed lower mold is fixed to the upper part of the platform. The lateral propulsion device is mounted on the platform and connected to the movable lower mold, used to drive the movable lower mold to move horizontally closer to or away from the fixed lower mold. The upper ends of the fixed lower mold and the movable lower mold are each integrally provided with an extension on their respective sides that are close to each other. The area between the two extensions and the upper part of the extensions defines an area for clamping workpieces. The machine frame is mounted on the upper part of the platform and is located outside the split lower mold. The loading device is mounted on the upper part of the machine frame. The upper mold is located above the space between the fixed lower mold and the movable lower mold and is connected to the loading device. The loading device is used to drive the upper mold to move up and down.

[0008] Based on the above technical solution, the present invention can be further improved as follows.

[0009] Furthermore, the upper ends of the extensions of the fixed lower mold and the movable lower mold are respectively provided with limiting blocks for restricting both sides of the workpiece.

[0010] Furthermore, the aforementioned limiting blocks are long, straight sheet metal parts with an L-shaped cross-section, and they are parallel to each other.

[0011] Furthermore, the aforementioned special aircraft frame is a portal frame.

[0012] Furthermore, the aforementioned loading device is a hydraulic cylinder, which is connected to a hydraulic station via hydraulic cylinder pipelines.

[0013] Furthermore, the aforementioned lateral propulsion device is a hydraulic cylinder, which is connected to the aforementioned hydraulic station via a hydraulic cylinder pipeline.

[0014] Furthermore, it also includes an electrical control cabinet, which is connected to the electrical unit within the hydraulic station.

[0015] Furthermore, the aforementioned electrical control cabinet is installed at the lower end of the aforementioned platform.

[0016] Furthermore, the platform is equipped with a slide rail, and the lower end of the movable lower mold is mounted on the slide rail, and can move along the slide rail to approach or move away from the fixed lower mold.

[0017] Furthermore, an elastic support seat is provided below the fixed lower mold and the movable lower mold to abut against the lower end of the workpiece.

[0018] The beneficial effects of this utility model are: the structural design is simple and reasonable, and it can be adapted to the production process and workpiece of filter collectors that require welding and then riveting of the filter screen. It can solve the technical problems of achieving universality and mass production of various filter collectors with welded bent pipes and riveted filter screens. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of the filter screen pressing and riveting machine of this utility model. Figure 1 ;

[0020] Figure 2 This is a schematic diagram of the structure of the filter screen pressing and riveting machine of this utility model. Figure 2 .

[0021] The attached diagram lists the components represented by each number as follows:

[0022] 1. Platform; 2. Split-type lower mold; 3. Upper mold; 4. Special machine frame; 5. Loading device; 6. Lateral propulsion device; 7. Limit block; 8. Hydraulic station; 9. Electrical control cabinet; 10. Workpiece; 21. Fixed lower mold; 22. Movable lower mold. Detailed Implementation

[0023] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0024] Example

[0025] like Figure 1 As shown, the filter screen pressing and riveting machine of this embodiment includes a platform 1, a split lower mold 2, an upper mold 3, a machine frame 4, a loading device 5, and a lateral propulsion device 6. The split lower mold 2 includes a fixed lower mold 21 and a movable lower mold 22 that are horizontally spaced apart. The fixed lower mold 21 is fixed to the upper end of the platform 1. The lateral propulsion device 6 is mounted on the platform 1 and connected to the movable lower mold 22, used to drive the movable lower mold 22 to move horizontally closer to or away from the fixed lower mold 21. The upper ends of mold 21 and movable lower mold 22 are respectively provided with an extension (a in the figure) on the side close to each other. The area for clamping workpiece 10 is defined between the two extensions and the upper part. The special machine frame 4 is mounted on the upper end of the platform 1 and is located outside the split lower mold 2. The loading device 5 is mounted on the upper end of the special machine frame 4. The upper mold 3 is located above the fixed lower mold 21 and movable lower mold 22 and is connected to the loading device 5. The loading device 5 is used to drive the upper mold 3 to move up and down.

[0026] In this embodiment, the filter screen riveting machine pre-loads the workpiece 10 with an oil separator (workpiece 10 includes an upper cover and a pipe bend welded to the middle of the lower end of the cover, with the oil separator inside the cover). During processing, the horizontal propulsion device 6 drives the split lower mold 2 to open, that is, drives the movable lower mold 22 to move away from the fixed lower mold 21 a certain distance. Then, the workpiece 10 is loaded. Specifically, the bend is inserted between and below the extension of the fixed lower mold 21 and the movable lower mold 22, and the cover is placed on the upper end of the extension. Subsequently, the movable lower mold 22 is moved closer to the fixed lower mold 21 by the lateral propulsion device 6 until the workpiece 10 is stably clamped and placed. In this state, the upper mold 3 is located above the gap between the fixed lower mold 21 and the movable lower mold 22. The loading device 5 applies downward loading to the upper mold 3, causing the upper mold 3 to press and rivet the oil distribution screen in the cover to the cover. Afterward, the loading device 5 drives the upper mold to move upward back to its original position, and the lateral propulsion device 6 drives the movable lower mold 22 away from the fixed lower mold 21. The riveted workpiece 10 can then be removed. The overall structural design is simple and reasonable, and can adapt to the production process and workpieces of filter collectors that require welding before riveting the filter screen. It can solve the technical problems of achieving universality and mass production of various filter collectors with welded bent pipes and riveted filter screens.

[0027] In a preferred embodiment, the upper ends of the extensions of the fixed lower mold 21 and the movable lower mold 22 are respectively provided with limiting blocks 7 for restricting both sides of the workpiece 10.

[0028] In the above embodiment, after the fixed lower mold 21 and the movable lower mold 22 separate and the workpiece 10 is inserted, the fixed lower mold 21 and the movable lower mold 22 move closer to each other until the limiting blocks 7 on their upper parts respectively abut against the two sides of the cover of the workpiece 10, thereby stably clamping the workpiece 10. Next, the loading device 5 can drive the upper mold 3 to move for riveting operation. The design of the limiting block 7 can ensure that the cover of the workpiece 10 is well clamped, ensuring that the cover will not shift during the subsequent riveting process and guaranteeing the accuracy of riveting the workpiece 10.

[0029] In this embodiment, the aforementioned limiting block 7 is a long, straight sheet metal part with an L-shaped cross-section, and they are parallel to each other.

[0030] In this embodiment, the special-purpose machine frame 4 is a gate-shaped frame. It is erected above the split lower mold 2, and part of the lateral propulsion device 6 passes through one side of the special-purpose machine frame 4 and is connected to the movable lower mold 22.

[0031] In this embodiment, the loading device 5 is a hydraulic cylinder, which is connected to the hydraulic station 8 via a hydraulic cylinder pipeline. The hydraulic station 8 provides hydraulic pressure for the operation of the loading device 5.

[0032] In this embodiment, the lateral propulsion device 6 is a hydraulic cylinder, which is connected to the hydraulic station 8 via a hydraulic cylinder pipeline. The hydraulic station 8 provides hydraulic pressure to the loading device 5, and the design of the hydraulic cylinder makes the lateral propulsion relatively smooth.

[0033] In this embodiment, as Figure 2 As shown, it also includes an electrical control cabinet 9, which is connected to the electrical units within the hydraulic station 8. The electrical units include a hydraulic pump, solenoid valves, etc., and the hydraulic supply from the hydraulic station 8 to the hydraulic cylinders can be controlled via the electrical control cabinet 9.

[0034] In this embodiment, the electrical control cabinet 9 is mounted at the lower end of the platform 1. The overall structural layout is more compact.

[0035] In a preferred embodiment, the platform 1 is provided with a slide rail, the lower end of the movable lower mold 22 is mounted on the slide rail, and can move along the slide rail to approach or move away from the fixed lower mold 21.

[0036] In the above implementation scheme, the design of the slide rail ensures the accuracy and direction of the movement of the movable lower mold 22.

[0037] In this embodiment, an elastic support seat is provided below the fixed lower mold 21 and the movable lower mold 22 for abutting against the lower end of the workpiece 10. The design of this elastic support seat facilitates demolding of the workpiece 10 after riveting. Specifically, after riveting is completed, the elastic support seat uses elastic force to push the workpiece 10 upward to demold. Before riveting, the elastic support seat is compressed and stores energy because the workpiece 10 is stably clamped.

[0038] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0039] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.

[0040] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0041] In this utility model, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact with the second feature through an intermediate medium. Furthermore, "above," "on top of," and "over" the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature.

[0042] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.

[0043] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. A special machine for pressing and riveting filter screens in a filter press, characterized in that: The system includes a platform (1), a split lower mold (2), an upper mold (3), a special-purpose frame (4), a loading device (5), and a lateral propulsion device (6). The split lower mold (2) includes a fixed lower mold (21) and a movable lower mold (22) that are horizontally spaced apart. The fixed lower mold (21) is fixed to the upper end of the platform (1). The lateral propulsion device (6) is mounted on the platform (1) and connected to the movable lower mold (22), used to drive the movable lower mold (22) to move horizontally closer to or away from the fixed lower mold (21). The upper ends of the fixed lower mold (21) and the movable lower mold (22) are respectively provided with an extension on the side that is close to each other. The area between the two extensions and the upper part is defined for clamping the workpiece (10). The special machine frame (4) is mounted on the upper end of the platform (1) and located outside the split lower mold (2). The loading device (5) is mounted on the upper end of the special machine frame (4). The upper mold (3) is located above the fixed lower mold (21) and the movable lower mold (22) and is connected to the loading device (5). The loading device (5) is used to drive the upper mold (3) to move up and down.

2. The special machine for pressing and riveting filter screens in a filter press according to claim 1, characterized in that: The upper ends of the extensions of the fixed lower mold (21) and the movable lower mold (22) are respectively provided with limiting blocks (7) for restricting both sides of the workpiece (10).

3. A special machine for pressing and riveting filter screens in a filter press according to claim 2, characterized in that: The limiting block (7) is a long, straight sheet metal part with an L-shaped cross section, and they are parallel to each other.

4. A special machine for pressing and riveting filter screens in a filter press according to claim 1, characterized in that: The special aircraft frame (4) is a gate-shaped frame.

5. A special machine for pressing and riveting filter screens in a filter press according to claim 1, characterized in that: The loading device (5) is a hydraulic cylinder, which is connected to the hydraulic station (8) through a hydraulic cylinder pipeline.

6. A special machine for pressing and riveting filter screens in a filter press according to claim 5, characterized in that: The lateral propulsion device (6) is a hydraulic cylinder, which is connected to the hydraulic station (8) through a hydraulic cylinder pipeline.

7. A special machine for pressing and riveting filter screens in a filter press according to claim 6, characterized in that: It also includes an electrical control cabinet (9), which is connected to the electrical unit in the hydraulic station (8).

8. A special machine for pressing and riveting filter screens in a filter press according to claim 7, characterized in that: The electrical control cabinet (9) is mounted on the lower end of the platform (1).

9. A special machine for pressing and riveting filter screens in a filter press according to any one of claims 1 to 8, characterized in that: The platform (1) is provided with a slide rail, and the lower end of the movable lower mold (22) is mounted on the slide rail and can move along the slide rail to approach or move away from the fixed lower mold (21).

10. A special machine for pressing and riveting filter screens in a filter press according to any one of claims 1 to 8, characterized in that: An elastic support seat is provided below the fixed lower mold (21) and the movable lower mold (22) for abutting against the lower end of the workpiece (10).

Images