Visual detection device for collision early warning in production line machining process

Abstract

The utility model provides a visual detection device for collision early warning in a production line machining process, which comprises a machining center outer shell, a motor is arranged in the machining center outer shell, the motor is connected with a main shaft, a cutter is arranged below the main shaft, a working platform is arranged below the cutter, and the working platform is connected with the machining center outer shell. A displacement moving frame is arranged below the working platform, a stress sensor is arranged on the main shaft, and a visual inspection camera is arranged on the side edge of the main shaft. The production line machining process is monitored in real time through the visual detection camera, the stress sensor is matched, the possible collision situation can be found in time, early warning can be given out in advance, machining accidents are avoided, and production safety is improved. Defects and problems in the machining process can be found in time through accurate visual detection, machining parameters can be adjusted in time, and the machining quality of products is guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of visual detection for collision warning, and more specifically, to a visual detection device for collision warning in the production line processing process. Background Art

[0002] In modern industrial production, the widespread application of automated production lines has significantly improved production efficiency and product quality. However, with the increase in production speed and complexity, the problem of collisions between equipment has become increasingly prominent. Especially in high-precision machining processes, even the slightest collision can lead to equipment damage, workpiece scrap, or even affect the normal operation of the entire production line.

[0003] The existing workpiece production line processing has some shortcomings that still need to be improved. In terms of contact stress monitoring, the stress sensors in the existing technology may not be able to monitor stress changes in real time and accurately. This results in the inability to issue early warnings and stop operation in time when the stress change reaches a dangerous level, thereby increasing the risk of potential collisions and damage.

[0004] Existing technologies may struggle to accurately monitor vibration frequencies when detecting machine tool vibration changes. This can lead to a failure to issue timely warnings when vibration frequencies exceed safety thresholds, making it difficult for operators to take timely measures to protect equipment and workpieces and increasing the likelihood of collisions.

[0005] In terms of collision warning mechanisms, existing technologies may lack visual detection, resulting in low accuracy and efficiency of collision detection, and thus failing to effectively form a reliable collision warning mechanism.

[0006] Existing visual inspection cameras may lack flexibility and precision in adjustment, making it difficult to meet the needs of inspection at different locations. They cannot achieve precise multi-angle and multi-dimensional adjustments, thus affecting inspection results and efficiency. Therefore, we propose an improvement: a visual inspection device for collision warning during production line processing. Utility Model Content

[0007] The purpose of this utility model is to address the problems raised in the existing background technology. To achieve the above-mentioned utility model objective, this utility model provides the following technical solution: a visual inspection device for collision warning in production line processing, comprising a machining center housing, a motor disposed within the machining center housing, the motor being connected to a spindle, a cutting tool disposed below the spindle, a work platform disposed below the cutting tool, a displacement moving frame disposed below the work platform, a stress sensor disposed on the spindle, and a visual inspection camera disposed on the side of the spindle.

[0008] As a preferred technical solution of this utility model, the visual inspection camera is connected to the inspection camera connecting rod, and the end of the inspection camera connecting rod is provided with a connecting rod rotation shaft.

[0009] As a preferred embodiment of this invention, the connecting rod rotation shaft is inserted into the U-shaped groove of the secondary movable rod.

[0010] As a preferred technical solution of this utility model, the secondary movable rod is movably connected to the movable adjusting rod.

[0011] As a preferred embodiment of this invention, the lower end of the movable adjusting rod is connected to the rotating disk, and the rotating disk is connected to the rotating motor.

[0012] As a preferred technical solution of this utility model, the rotating motor is mounted on the rotating base, and a base rotating motor is mounted below the rotating base.

[0013] As a preferred technical solution of this utility model, the working platform is provided with an anti-slip layer and fixing holes, the working platform is provided with a workpiece, and the workpiece is fixed on the working platform by inserting bolts into the fixing holes.

[0014] As a preferred technical solution of this utility model, a controller is provided on the side of the outer shell of the machining center, and the controller is connected to the motor, the stress sensor and the vision inspection camera.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows: In the solution of this utility model, the production line processing process is monitored in real time by a visual inspection camera, and in conjunction with a stress sensor, possible collisions can be detected in time, early warnings can be issued, processing accidents can be avoided, and production safety can be improved.

[0016] Precise visual inspection can promptly detect defects and problems in the processing, helping to adjust processing parameters in a timely manner and ensuring product quality.

[0017] The visual inspection camera can be adjusted according to the needs of different inspection positions, and can adapt to a variety of different processing scenarios and workpiece shapes, thus improving the versatility and flexibility of the device. Attached Figure Description

[0018] Figure 1 This is a structural schematic diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the internal structure of the present invention;

[0020] Figure 3 This is a partial structural schematic diagram of the present invention;

[0021] Figure 4 This is a top view of the structure provided for this utility model.

[0022] The image shows:

[0023] 1. Machining center housing; 2. Motor; 201. Spindle; 3. Cutting tool; 4. Work platform; 401. Workpiece; 402. Fixing hole; 5. Positioning and moving frame; 6. Stress sensor; 7. Controller; 8. Vision inspection camera; 9. Inspection camera connecting rod; 10. Connecting rod rotation shaft; 11. Secondary movable rod; 12. Moving adjustment rod; 13. Rotary disk; 14. Rotary motor; 15. Rotary base; 16. Base rotary motor. DETAILED DESCRIPTION

[0024] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0025] Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely illustrates some embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without inventive effort are within the scope of protection of this utility model. It should be noted that, in the absence of conflict, the embodiments and features and technical solutions in the embodiments of this utility model can be combined with each other. It should be noted that similar reference numerals and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.

[0026] Example 1: Please refer to Figure 1-4 A visual inspection device for collision warning during production line processing includes a machining center housing 1, a motor 2 installed inside the machining center housing 1, the motor 2 being connected to a spindle 201, a cutting tool 3 installed below the spindle 201, a work platform 4 installed below the cutting tool 3, a displacement moving frame 5 installed below the work platform 4, a stress sensor 6 installed on the spindle 201, and a visual inspection camera 8 installed on the side of the spindle 201.

[0027] A visual inspection camera 8 is connected to an inspection camera connecting rod 9, and a connecting rod rotating shaft 10 is provided at the end of the inspection camera connecting rod 9. The connecting rod rotating shaft 10 is inserted into the U-shaped groove of the secondary movable rod 11. The secondary movable rod 11 is movably connected to a moving adjusting rod 12. The lower end of the moving adjusting rod 12 is connected to a rotating disk 13, and the rotating disk 13 is connected to a rotating motor 14. The rotating motor 14 is mounted on a rotating base 15, and a base rotating motor 16 is mounted below the rotating base 15. An anti-slip layer and fixing holes 402 are provided on the work platform 4. A workpiece 401 is mounted on the work platform 4 and is fixed to the work platform 4 by bolts inserted into the fixing holes 402. A controller 7 is provided on the side of the machining center housing 1, and the controller 7 is connected to the motor 2, the stress sensor 6, and the visual inspection camera 8.

[0028] Example 2: A visual inspection device for collision warning in a production line, comprising a machining center housing 1, which is 1.5 meters long, 1 meter wide, and 2 meters high. A motor 2 with a power of 5 kW is installed inside the housing and is connected to a spindle 201 with a diameter of 0.3 meters. A cutting tool 3 with a length of 0.2 meters is installed below the spindle 201. A work platform 4 with a length of 1 meter and a width of 0.8 meters is installed below the work platform 3, and a displacement frame 5 is installed below the work platform 4. A stress sensor 6 is installed on the spindle 201, capable of detecting stresses ranging from 0-1000N. A visual inspection camera 8 is installed on the side of the spindle 201.

[0029] The visual inspection camera 8 is connected to the inspection camera connecting rod 9. The inspection camera connecting rod 9 is 0.5 meters long, and a connecting rod rotating shaft 10 is provided at the end of the inspection camera connecting rod 9. The diameter of the connecting rod rotating shaft 10 is 0.05 meters.

[0030] The connecting rod rotating shaft 10 is inserted into the U-shaped groove of the secondary movable rod 11, and the U-shaped groove is 0.06 meters wide.

[0031] The secondary movable rod 11 is 0.4 meters long and is movably connected to the movable adjustment rod 12.

[0032] The lower end of the movable adjustment rod 12 is connected to the rotating disk 13, which has a diameter of 0.2 meters. The rotating disk 13 is connected to the rotating motor 14, which has a speed of 1000 revolutions per minute.

[0033] The rotating motor 14 is mounted on the rotating base 15, which has a diameter of 0.3 meters. The base rotating motor 16 is located below the rotating base 15 and has a rotation speed of 800 revolutions per minute.

[0034] The work platform 4 is provided with an anti-slip layer with a thickness of 0.02 meters and a fixing hole 402 with a diameter of 0.03 meters. The workpiece 401 is provided on the work platform 4 and is fixed on the work platform 4 by bolts inserted into the fixing hole 402.

[0035] A controller 7 is installed on the side of the machining center housing 1. The controller 7 is connected to the motor 2, the stress sensor 6, and the vision inspection camera 8.

[0036] Stress sensor 6: The HBM U10M stress sensor 6 is selected, with a measurement range of 0-1000N, which can meet the device's requirements for stress monitoring of the spindle 201.

[0037] Visual inspection camera 8: The selected camera is a Basler acA2040-90um industrial camera. This camera has a resolution of 2048×1088 pixels and a frame rate of up to 90fps. It can quickly and clearly acquire real-time images of the machine tool and provide reliable image data for the collision warning mechanism.

[0038] When contact stress changes, stress sensor 6 detects a sudden change, issues an early warning, and stops operation. The device's stress sensor 6 can monitor changes in contact stress in real time. When a sudden stress change reaches 800N, the system immediately issues an early warning signal and automatically stops related operations to prevent potential collisions and damage.

[0039] Visual inspection detects changes in machine tool vibration and provides collision warnings. This device monitors machine tool vibration and issues a warning when the vibration frequency exceeds a set safety threshold of 50Hz, alerting the operator to potential collision risks. This function helps to take timely measures to protect the equipment and workpiece 401.

[0040] A collision warning mechanism is developed using deep learning based on camera images. The device acquires real-time images of the machine tool using a camera with a resolution of 1920×1080 pixels. Deep learning algorithms analyze the feature information in the images to form a collision warning mechanism. This mechanism can continuously learn and adapt, improving the accuracy and efficiency of collision detection.

[0041] The specific working process and working principle of the adjustable visual inspection camera 8:

[0042] When different positions need to be detected, the entire adjustment process is controlled by controller 7. First, the rotating motor 14 operates, driving the rotating disk 13 to rotate. The rotating disk 13 is connected to the lower end of the movable adjusting rod 12, thereby causing the movable adjusting rod 12 to rotate and achieve angle adjustment in the horizontal direction.

[0043] Next, the secondary movable rod 11 is movably connected to the movable adjusting rod 12. By extending or retracting the movable adjusting rod 12, the position of the secondary movable rod 11 can be changed.

[0044] The connecting rod rotation shaft 10 is inserted into the U-shaped groove of the secondary movable rod 11, and the end of the detection camera connecting rod 9 is provided with the connecting rod rotation shaft 10. When the secondary movable rod 11 moves, the connecting rod rotation shaft 10 slides in the U-shaped groove, thereby driving the detection camera connecting rod 9 to make corresponding angle and position adjustments.

[0045] Finally, the visual inspection camera 8 is connected to the inspection camera connecting rod 9. As the inspection camera connecting rod 9 moves, the position and angle of the visual inspection camera 8 are changed accordingly, thereby achieving precise adjustment according to the needs of different inspection positions.

[0046] The base rotation motor 16 can drive the rotating base 15 to rotate, further increasing the adjustability and flexibility of the visual inspection camera 8, enabling it to better meet the needs of different inspection positions.

[0047] The above embodiments are only used to illustrate the present utility model and are not intended to limit the technical solutions described in the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, the present utility model is not limited to the specific embodiments described above. Therefore, any modifications or equivalent substitutions to the present utility model, and all technical solutions and improvements that do not depart from the spirit and scope of the utility model, are covered within the scope of the claims of the present utility model.

Claims

1. A visual inspection device for collision warning during production line processing, comprising a machining center housing (1), characterized in that, A motor (2) is installed inside the outer shell (1) of the machining center. The motor (2) is connected to the spindle (201). A cutting tool (3) is installed below the spindle (201). A work platform (4) is installed below the cutting tool (3). A displacement moving frame (5) is installed below the work platform (4). A stress sensor (6) is installed on the spindle (201). A vision inspection camera (8) is installed on the side of the spindle (201).

2. The visual inspection device for collision warning in production line processing according to claim 1, characterized in that, The visual inspection camera (8) is connected to the inspection camera connecting rod (9), and the end of the inspection camera connecting rod (9) is provided with a connecting rod rotation shaft (10).

3. The visual inspection device for collision early warning in production line processing according to claim 2, characterized in that, The connecting rod rotation shaft (10) is inserted into the U-shaped groove of the secondary movable rod (11).

4. The visual inspection device for collision warning in production line processing according to claim 3, characterized in that, The secondary movable rod (11) is movably connected to the movable adjusting rod (12).

5. The visual inspection device for collision early warning in production line processing according to claim 4, characterized in that, The lower end of the movable adjusting rod (12) is connected to the rotating disk (13), and the rotating disk (13) is connected to the rotating motor (14).

6. The visual inspection device for collision warning in production line processing according to claim 5, characterized in that, The rotating motor (14) is mounted on the rotating base (15), and a base rotating motor (16) is mounted below the rotating base (15).

7. The visual inspection device for collision warning in production line processing according to claim 6, characterized in that, The work platform (4) is provided with an anti-slip layer and a fixing hole (402). The workpiece (401) is provided on the work platform (4). The workpiece (401) is fixed on the work platform (4) by inserting a bolt into the fixing hole (402).

8. A visual inspection device for collision warning in a production line processing according to claim 7, characterized in that, A controller (7) is provided on the side of the outer shell (1) of the machining center. The controller (7) is connected to the motor (2), the stress sensor (6), and the vision inspection camera (8).

Images