Round pipe abrasive belt wire drawing machine
Through the design of lifting drive mechanism and revolution assembly, the problem that the existing straightening wire machine cannot adapt to tapered round tubes is solved, the adjustability and rapid lifting of the triangular abrasive belt assembly are realized, and the grinding efficiency and application range of the round tube abrasive belt wire drawing machine are improved.
Patent Information
- Application Number
- CN202422032128.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The triangular abrasive belt assembly of the existing triangular plane straightening machine cannot be adjusted and is not suitable for round tube workpieces with a taper. In addition, the lifting speed is slow, resulting in low work efficiency.
A round tube abrasive belt wire drawing machine is designed, which includes a lifting drive mechanism, a revolution component, a front-to-back reciprocating mechanism, a triangular abrasive belt component, a round tube mounting frame and a tube diameter adjustment pressing mechanism. Through the combined use of these components, the adjustability and rapid lifting of the triangular abrasive belt component are achieved. It is suitable for tapered round tubes and is equipped with a round tube drive device to improve the grinding efficiency.
It achieves efficient grinding of tapered round tubes, improves work efficiency, and is capable of processing straight or broken grains, with a wide range of applications.
Smart Images

Figure CN223477234U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire drawing machine technology, specifically to a round tube abrasive belt wire drawing machine. Background Art
[0002] The applicant filed an invention patent application on August 29, 2015, entitled "A Triangular Plane Straightening Wire Machine," with patent number CN201510538939.8. This patent discloses a triangular plane straightening wire machine, comprising a triangular wire drawing machine and a round tube straightening auxiliary machine mounted on the triangular wire drawing machine. The triangular wire drawing machine includes a frame, with a driving wheel, driven wheel A, and driven wheel B mounted on the upper end of the frame. The driving wheel, driven wheel A, and driven wheel B are arranged in an isosceles triangle on the upper end of the frame. A worktable is mounted at the lower end of the sanding belt, and a lifting frame is mounted at the lower end. Vertically arranged bushings are mounted on both sides of the lifting frame. The corresponding lifting guide shafts are vertically arranged and installed on both sides of the frame. The upper end of the lifting frame is equipped with a lifting rotating shaft arranged in the X-axis direction. Lifting gears are installed at both ends of the lifting rotating shaft. The lifting racks corresponding to the lifting gears are vertically arranged and installed on both sides of the frame. The round tube straightening wire auxiliary machine is arranged in the X-axis direction and installed on the upper end of the worktable. Although it can meet various round tube wire drawing processes, its triangular sanding belt assembly is fixed and cannot be adjusted. It is not suitable for grinding round tube workpieces with tapers. Moreover, during grinding, it is necessary to control the lifting of the entire worktable to make the round tube contact the triangular sanding belt assembly. The lifting speed is slow and the work efficiency is low. Utility Model Content
[0003] To address the aforementioned shortcomings, the purpose of this utility model is to provide a round tube sander with a reasonable structural design, adjustable triangular sander belt assembly, and high grinding efficiency.
[0004] To achieve the above objectives, the technical solution provided by this utility model is as follows:
[0005] A round tube abrasive belt drawing machine includes a frame, a support, a lifting drive mechanism, a revolution component, a reciprocating mechanism, a triangular abrasive belt assembly, a round tube mounting bracket, a round tube driving device, and a tube diameter adjustment and pressing mechanism. The support is mounted on the frame, the revolution component is mounted on the support via the lifting drive mechanism, the triangular abrasive belt assembly is mounted on the revolution component via the reciprocating mechanism, the round tube mounting bracket is mounted on the frame corresponding to the lower position of the triangular abrasive belt assembly, the round tube driving device is mounted on the round tube mounting bracket, and the tube diameter adjustment and pressing mechanism is mounted on the round tube mounting bracket and presses the round tube workpiece into contact with the round tube driving device.
[0006] As a preferred embodiment of this utility model, the lifting drive mechanism includes a lifting motor, a lifting slide rail, a lifting slider, a lifting screw pair, and a lifting slide block. The lifting slide rail is mounted on the bracket, and the lifting slide block is mounted on the lifting slide rail via the lifting slider. The lifting motor drives the lifting slide block to perform lifting and lowering actions via the lifting screw pair, resulting in smooth lifting and lowering movements.
[0007] In a preferred embodiment of this invention, the revolution assembly includes a mounting plate, a rotating shaft, a rotating frame, and a locking screw. One end of the rotating shaft is fixed to the lifting slide, the mounting plate is rotatably mounted on the other end of the rotating shaft, the rotating frame is mounted on the mounting plate, and the locking screw is screwed into the locking screw hole of the mounting plate, passing through the locking screw hole and pressing against the lifting slide. The relative rotation of the rotating frame and the mounting plate allows adjustment of the tilt angle of the triangular sanding belt assembly, making it suitable for tapered round pipes.
[0008] As a preferred embodiment of this utility model, the lifting slide is provided with an annular limiting groove corresponding to the movement trajectory of the locking screw, which effectively restricts the movement trajectory of the locking screw, prevents it from falling off or becoming misaligned, and increases structural stability.
[0009] In a preferred embodiment of this utility model, the reciprocating mechanism includes a fixed plate, a telescopic plate, front and rear motors, an eccentric wheel, an eccentric shaft, and an adjusting screw. The telescopic plate is movably mounted on the fixed plate via a pulley assembly and can extend or retract relative to the fixed plate. The front and rear motors are mounted on the fixed plate. The eccentric wheel is mounted on the drive shaft of the front and rear motors, and the eccentric shaft is mounted on the eccentric wheel. One end of the adjusting screw is mounted on the eccentric shaft via a connecting block, and the other end is connected to the telescopic plate via a ball bearing at the rod end. The reciprocating motion of the telescopic plate is achieved by driving the eccentric wheel and the eccentric shaft with the motors.
[0010] As a preferred embodiment of this utility model, the triangular sanding belt assembly includes a triangular seat, a sanding belt motor, a drive wheel, a tension wheel, a guide wheel, a sanding belt, and a pressing device. The triangular seat is installed at the end of the telescopic plate. The drive wheel, tension wheel, and guide wheel are respectively located at the three corners of the triangular seat. The sanding belt passes around the drive wheel, tension wheel, and guide wheel. The sanding belt motor is mounted on the triangular seat and can drive the drive wheel to rotate. The pressing device is located on the triangular seat above the sanding belt section between the tension wheel and the guide wheel. When pressing down, it can push the sanding belt to contact the round tube workpiece.
[0011] As a preferred embodiment of this utility model, the round tube driving device includes a round tube driving motor and a driving rubber wheel disposed on the round tube driving motor, which can realize the smooth rotation driving of the round tube and is suitable for processing round tubes of different sizes and materials.
[0012] In a preferred embodiment of this utility model, the pipe diameter adjusting pressing mechanism includes an adjusting handle, a rotating bushing, an adjusting shaft, a rotating lead screw, a bearing seat, a pressing frame, and a pressing wheel mounted on the pressing frame. The rotating bushing is fixed to the round pipe mounting frame, and the adjusting shaft is movably disposed within the rotating bushing. The front end of the adjusting shaft is fixed to the pressing frame, and the rear end is provided with a lead screw hole adapted to the rotating lead screw. The rotating lead screw is mounted on the round pipe mounting frame through the bearing seat, with one end screwed into the lead screw hole and the other end provided with the adjusting handle. The pressure applied by the pressing wheel to the round pipe workpiece can be adjusted by turning the adjusting handle.
[0013] The beneficial effects of this utility model are as follows: The structure of this utility model is reasonably designed, and the tilt angle of the triangular sanding belt assembly can be adjusted through the revolution component, making it suitable for wire drawing of tapered or equal-diameter round tubes. Furthermore, the lifting drive mechanism drives the triangular sanding belt assembly to lift and lower quickly, effectively improving work efficiency. During grinding and wire drawing, a reciprocating mechanism further drives the triangular sanding belt assembly to swing back and forth, further enhancing the work effect. It can achieve straight or broken texture processing, and has a wide range of applications.
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention.
[0016] Figure 2 This is a schematic diagram of the structure of the hidden shell of this utility model.
[0017] Figure 3 This is a schematic diagram of the lifting drive mechanism in this utility model.
[0018] Figure 4 This is a schematic diagram of the orbital component in this utility model.
[0019] Figure 5 This is a schematic diagram of the reciprocating mechanism in this utility model.
[0020] Figure 6 This is a schematic diagram of the triangular sanding belt assembly in this utility model.
[0021] Figure 7 This is a schematic diagram of the pipe diameter adjustment pressing mechanism in this utility model. DETAILED DESCRIPTION
[0022] See the example. Figures 1 to 7This embodiment provides a round tube abrasive belt drawing machine, which includes a frame 1, a support 2, a lifting drive mechanism 3, a revolution component 4, a front and rear reciprocating mechanism 5, a triangular abrasive belt component 6, a round tube mounting bracket 7, a round tube drive device 8, and a tube diameter adjustment and pressing mechanism 9.
[0023] The support 2 is mounted on the frame 1, and the revolution assembly 4 is mounted on the support 2 via a lifting drive mechanism 3. (See also...) Figure 3 The lifting drive mechanism 3 includes a lifting motor 31, a lifting slide rail 32, a lifting slider 33, a lifting screw pair 34, and a lifting slide block 35. The lifting slide rail 32 is mounted on the bracket 2, and the lifting slide block 35 is mounted on the lifting slide rail 32 via the lifting slider 33. The lifting motor 31 drives the lifting slide block 35 to perform lifting and lowering actions via the lifting screw pair 34, resulting in smooth lifting and lowering movements.
[0024] See Figure 4 The revolution assembly 4 includes a mounting plate 41, a rotating shaft 42, a rotating frame 43, and a locking screw. One end of the rotating shaft 42 is fixed to the lifting slide 35, and the mounting plate 41 is rotatably mounted on the other end of the rotating shaft 42. The rotating frame 43 is mounted on the mounting plate 41, and the locking screw is screwed into the locking screw hole of the mounting plate 41, passing through the locking screw hole and pressing against the lifting slide 35. The relative rotation of the mounting plate 41 and the lifting slide allows adjustment of the tilt angle of the triangular sanding belt assembly 6, making it suitable for tapered round pipes. Preferably, the lifting slide 35 has an annular limiting groove 351 corresponding to the movement trajectory of the locking screw, effectively limiting the movement trajectory of the locking screw, preventing it from falling off or becoming misaligned, and increasing structural stability.
[0025] The triangular sanding belt assembly 6 is mounted on the orbiting assembly 4 via a reciprocating mechanism 5. (See also...) Figure 4 and Figure 5 The reciprocating mechanism 5 includes a fixed plate 51, a telescopic plate 52, front and rear motors 53, an eccentric wheel 54, an eccentric shaft 55, and an adjusting screw 56. The telescopic plate 52 is movably mounted on the fixed plate 51 via a pulley assembly 57 and can extend and retract relative to the fixed plate 51. The front and rear motors 53 are mounted on the fixed plate 51. The eccentric wheel 54 is mounted on the drive shaft of the front and rear motors 53, and the eccentric shaft 55 is mounted on the eccentric wheel 54. One end of the adjusting screw 56 is mounted on the eccentric shaft 55 via a connecting block, and the other end is connected to the telescopic plate 52 via a ball joint bearing. The reciprocating motion of the telescopic plate 52 is achieved by driving the eccentric wheel 54 and the eccentric shaft 55 through the motors.
[0026] See Figure 6The triangular sanding belt assembly 6 includes a triangular base 61, a sanding belt motor 62, a drive wheel 63, a tension wheel 64, a guide wheel 65, a sanding belt 66, and a pressing device 67. The triangular base 61 is installed at the end of the telescopic plate 52. The drive wheel 63, tension wheel 64, and guide wheel 65 are respectively located at the three corners of the triangular base 61. The sanding belt 66 passes around the drive wheel 63, tension wheel 64, and guide wheel 65. The sanding belt motor 62 is mounted on the triangular base 61 and can drive the drive wheel 63 to rotate. The pressing device 67 is located on the triangular base 61 above the sanding belt section between the tension wheel 64 and the guide wheel 65. When pressing down, it can push the sanding belt 66 to contact the round tube workpiece.
[0027] The round tube mounting bracket 7 is positioned below the triangular sanding belt assembly 6 on the machine frame 1. Symmetrical centers are provided at both ends of the round tube mounting bracket 7 for pressing and fixing the tube to both ends. The round tube driving device 8 is mounted on the round tube mounting bracket 7 and includes a round tube driving motor 81 and driving rollers 82 mounted on the motor 81. This device enables smooth rotation of the round tube and is suitable for processing round tubes of different sizes and materials. The tube diameter adjustment pressing mechanism 9 is mounted on the round tube mounting bracket 7 and presses the round tube workpiece 10 into contact with the round tube driving device 8. (See also...) Figure 7 The pipe diameter adjusting pressing mechanism 9 includes an adjusting handle 91, a rotating shaft sleeve 92, an adjusting shaft 93, a rotating lead screw 94, a bearing seat 95, a pressing frame 96, and a pressing roller 97 mounted on the pressing frame 96. The rotating shaft sleeve 92 is fixed on the round pipe mounting frame 7. The adjusting shaft 93 is movably mounted inside the rotating shaft sleeve 92. The front end of the adjusting shaft 93 is fixed to the pressing frame 96, and the rear end is provided with a lead screw hole adapted to the rotating lead screw 94. The rotating lead screw 94 is mounted on the round pipe mounting frame 7 through the bearing seat 95, with one end screwed into the lead screw hole and the other end provided with the adjusting handle 91. By turning the adjusting handle 91, the pressure of the pressing roller 97 on the round pipe workpiece 10 can be adjusted.
[0028] During operation, the locking screws can be loosened according to whether the round tube workpiece 10 is of equal diameter or tapered structure, allowing the rotating frame 43 to adjust the triangular sanding belt assembly 6 to the required angle before tightening the locking screws. During grinding, the lifting drive mechanism 3 drives the triangular sanding belt assembly 6 to move up and down quickly to the required height, effectively improving work efficiency. When grinding and drawing wire, the reciprocating mechanism 5 drives the triangular sanding belt assembly 6 to swing back and forth, further enhancing the grinding effect.
[0029] Based on the disclosure and teachings of the above specification, those skilled in the art can make changes and modifications to the above embodiments. Therefore, this utility model is not limited to the specific embodiments disclosed and described above, and some modifications and changes to this utility model should also fall within the protection scope of the claims of this utility model. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on this utility model. Other wire drawing machines that are the same as or similar to these machines are all within the protection scope of this utility model.
Claims
1. A circular tube abrasive belt drawing machine, comprising a frame, characterized in that, It also includes a bracket, a lifting drive mechanism, a revolution component, a reciprocating mechanism, a triangular sanding belt assembly, a round tube mounting bracket, a round tube drive device, and a tube diameter adjustment and pressing mechanism. The bracket is mounted on the machine frame, the revolution component is mounted on the bracket via the lifting drive mechanism, the triangular sanding belt assembly is mounted on the revolution component via the reciprocating mechanism, the round tube mounting bracket is mounted on the machine frame corresponding to the lower position of the triangular sanding belt assembly, the round tube drive device is mounted on the round tube mounting bracket, and the tube diameter adjustment and pressing mechanism is mounted on the round tube mounting bracket and presses the round tube workpiece into contact with the round tube drive device.
2. The round tube abrasive belt drawing machine according to claim 1, characterized in that: The lifting drive mechanism includes a lifting motor, a lifting slide rail, a lifting slider, a lifting screw pair, and a lifting slide block. The lifting slide rail is mounted on the bracket, and the lifting slide block is mounted on the lifting slide rail via the lifting slider. The lifting motor drives the lifting slide block to perform lifting and lowering actions via the lifting screw pair.
3. The round tube abrasive belt drawing machine according to claim 2, characterized in that: The revolution assembly includes a mounting plate, a rotating shaft, a rotating frame, and a locking screw. One end of the rotating shaft is fixed to the lifting slide. The mounting plate is rotatably mounted on the other end of the rotating shaft. The rotating frame is mounted on the mounting plate. The locking screw is screwed into the locking screw hole of the mounting plate and passes through the locking screw hole to press against the lifting slide.
4. The round tube abrasive belt drawing machine according to claim 3, characterized in that: The lifting slide is provided with an annular limiting groove corresponding to the movement trajectory of the locking screw.
5. The round tube abrasive belt drawing machine according to claim 3, characterized in that: The reciprocating mechanism includes a fixed plate, a telescopic plate, front and rear motors, an eccentric wheel, an eccentric shaft, and an adjusting screw. The telescopic plate is movably mounted on the fixed plate via a pulley assembly and can extend or retract relative to the fixed plate. The front and rear motors are mounted on the fixed plate. The eccentric wheel is mounted on the drive shaft of the front and rear motors. The eccentric shaft is mounted on the eccentric wheel. One end of the adjusting screw is mounted on the eccentric shaft via a connecting block, and the other end is connected to the telescopic plate via a ball joint bearing.
6. The round tube abrasive belt drawing machine according to claim 5, characterized in that: The triangular sanding belt assembly includes a triangular base, a sanding belt motor, a drive wheel, a tension wheel, a guide wheel, a sanding belt, and a pressing device. The triangular base is installed at the end of the telescopic plate. The drive wheel, tension wheel, and guide wheel are respectively located at the three corners of the triangular base. The sanding belt passes around the drive wheel, tension wheel, and guide wheel. The sanding belt motor is mounted on the triangular base and can drive the drive wheel to rotate. The pressing device is located on the triangular base above the sanding belt section between the tension wheel and the guide wheel.
7. The round tube abrasive belt drawing machine according to claim 1, characterized in that: The circular tube drive device includes a circular tube drive motor and a drive rubber wheel mounted on the circular tube drive motor.
8. The round tube abrasive belt drawing machine according to claim 1, characterized in that: The pipe diameter adjustment pressing mechanism includes an adjustment handle, a rotating shaft sleeve, an adjustment shaft, a rotating screw, a bearing seat, a pressure frame, and a pressure roller mounted on the pressure frame. The rotating shaft sleeve is fixed on the round pipe mounting frame, and the adjustment shaft is movably mounted inside the rotating shaft sleeve. The front end of the adjustment shaft is fixed to the pressure frame, and the rear end is provided with a screw hole adapted to the rotating screw. The rotating screw is mounted on the round pipe mounting frame through the bearing seat, with one end screwed into the screw hole and the other end provided with the adjustment handle.
Citation Information
Patent Citations
Triangular plane wire straightening machine
CN105108613A