Simple top suction oil mist recovery device suitable for centerless grinding machine
Through a simple top suction oil mist recovery device, using specific materials and structural design, the problems of high cost and complex installation of centerless grinder oil mist recovery devices are solved, and an oil mist recovery effect with low cost, easy installation and maintenance is achieved.
Patent Information
- Application Number
- CN202422827688.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-20
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-20
AI Technical Summary
The oil mist recovery device generated during the machining process of existing centerless grinders is expensive and complex to install, making it difficult to meet the dual requirements of environmental protection and equipment cost control.
A simple top suction oil mist recovery device was designed, including an oil mist collector, a mounting support, an oil mist recovery cover and a filter screen. It was made of 45# steel and PVC transparent glass materials, and was adjusted by screw connections. It was combined with nylon bellows and SUS304 stainless steel mesh, making it easy to install and maintain.
It achieves low-cost, easy-to-install and maintain oil mist recovery effect, ensures that the processing process is not hindered, and can effectively collect oil mist and exhaust gas.
Smart Images
Figure CN223477361U_ABST
Abstract
Description
Technical Field
[0001] This utility model mainly relates to the field of environmental protection facilities for automated machining of centerless grinders, specifically to a simple top-suction oil mist recovery device suitable for centerless grinders, used for collecting oil mist generated during automatic grinding of centerless grinders. Background Technology
[0002] Currently, centerless grinders play an indispensable role in the precision machining of rotating bodies. With the increasing demands of industry for equipment operating environments, and considering the impact of the machining environment on operators, the need for equipment to improve the machining environment is growing. At the same time, facing increasingly fierce market competition in the machining industry, the demand for simple top-suction oil mist recovery devices that are cost-effective and efficient for centerless grinders is also gradually increasing.
[0003] In view of this, this utility model proposes a simple top-suction oil mist recovery device suitable for centerless grinders, based on actual production needs. Summary of the Invention
[0004] The purpose of this invention is to provide a simple top-suction oil mist recovery device suitable for centerless grinders. This device is beneficial for collecting oil mist generated during the grinding process of centerless grinders; it solves the problem of oil mist recovery challenges under conditions where there are certain requirements for the production environment and strict control of additional equipment costs.
[0005] To solve the above-mentioned technical problems, this utility model achieves this through the following technical solution:
[0006] A simple top-suction oil mist recovery device for centerless grinding machines is provided for collecting oil mist and exhaust gas generated during the grinding process. It includes an oil mist collector, a mounting support, and an oil mist recovery hood. The upper end of the mounting support is connected to a horizontal adjusting rod, and the other end of the horizontal adjusting rod is connected to a vertical adjusting rod via screws. The bottom end of the vertical adjusting rod passes through a vertical fixing base and is connected to the oil mist recovery hood. The oil mist recovery hood is adjustable in both horizontal and vertical directions.
[0007] The lower part of the oil mist recovery hood is a collection port, which includes a side protective plate, a side pressure strip, a front pressure strip, and a front protective plate. The inside of the oil mist recovery hood is equipped with a filter screen and a work light. The side of the oil mist recovery hood is connected to an oil mist recovery pipe, which is connected to an oil mist collector.
[0008] Furthermore, the mounting support is installed above the centerless grinder wheel housing.
[0009] Furthermore, the mounting support is made of 45# steel and has been processed with a blackened surface. It is connected to the horizontal and vertical adjustment rods by screws to achieve horizontal and vertical adjustment.
[0010] Furthermore, the oil mist recovery hood is made of Q235 steel plate, welded and then sprayed with RAL9010 light white paint.
[0011] Furthermore, the side protective panel is made of PVC transparent soft glass, and the use of transparent material makes it easy to observe the equipment processing situation without affecting normal processing.
[0012] Furthermore, the oil mist recovery pipeline uses nylon corrugated pipe as the collection pipe, which is durable, highly interchangeable, and easy to maintain and clean later.
[0013] Furthermore, the filter screen is made of SUS304 stainless steel, which is corrosion-resistant and easy to process and clean, and adopts a quick-release design for easy daily cleaning and maintenance.
[0014] This utility model has the following features:
[0015] 1. The simple top-suction oil mist recovery device of this utility model is inexpensive, easy to install, easy to observe, and has good performance.
[0016] 2. The oil mist recovery pipe of this utility model uses a nylon corrugated pipe as the collection pipe, which is durable, highly interchangeable, and easy to maintain and clean.
[0017] 3. The mounting support of this utility model is made of 45# steel and the surface is blackened after processing. It is connected to the horizontal adjustment rod and the vertical adjustment rod by screws to realize horizontal and vertical adjustment.
[0018] 4. The filter screen of this utility model is made of SUS304 stainless steel, which is corrosion-resistant and easy to process and clean. It also adopts a quick-release design, which facilitates daily cleaning and maintenance.
[0019] 5. The side protective panel of this utility model is made of PVC transparent soft glass. The use of transparent material makes it easy to observe the processing of the equipment and does not affect normal processing.
[0020] 6. The work light of this utility model can directly illuminate the processing area after being turned on, without obstructing the processing line of sight; the filter screen adopts a quick-release design, which can be easily removed to complete the replacement and cleaning work. Attached Figure Description
[0021] Figure 1 This is a front view of the oil mist collection device of this utility model;
[0022] Figure 2 This is a schematic diagram of the back of the oil mist collection device of this utility model;
[0023] Figure 3 This is a schematic diagram of the internal structure of the oil mist collection device of this utility model;
[0024] Markings in the diagram: 1-Mounting support, 2-Horizontal adjustment rod, 3-Vertical adjustment rod, 4-Vertical fixing seat, 5-Oil mist recovery hood, 6-Side protective plate, 7-Side pressure strip, 8-Front pressure strip, 9-Front protective plate, 10-Oil mist recovery pipe, 11-Filter screen, 12-Work light. Detailed Implementation
[0025] The following, in conjunction with the accompanying drawings and preferred embodiments, details the specific implementation, structure, features, and effects of a simple top-suction oil mist recovery device suitable for centerless grinding machines proposed according to this utility model.
[0026] See appendix Figure 1-3 A simple top-suction oil mist recovery device for centerless grinding machines is used to collect oil mist and exhaust gas generated during the processing of centerless grinding machines. It includes an oil mist collector, a mounting support 1, and an oil mist recovery hood 5. The upper end of the mounting support 1 is connected to a horizontal adjusting rod 2, and the other end of the horizontal adjusting rod 2 is connected to a vertical adjusting rod 3 by screws. The bottom end of the vertical adjusting rod 3 passes through a vertical fixing seat 4 and is connected to the oil mist recovery hood 5. The oil mist recovery hood 5 can be adjusted in both horizontal and vertical directions.
[0027] The lower part of the oil mist recovery hood 5 is a collection port, which includes a side protective plate 6, a side pressure strip 7, a front pressure strip 8, and a front protective plate 9. A filter screen 11 and a work light 12 are installed inside the oil mist recovery hood 5. The side of the oil mist recovery hood 5 is connected to an oil mist recovery pipe 10, which is connected to an oil mist collector. When the work light is turned on, it can directly illuminate the processing area without obstructing the processing view.
[0028] The mounting support 1 is installed above the wheel box cover of the centerless grinder; it does not affect the processing.
[0029] The mounting support 1 is made of 45# steel and has a blackened surface. It is connected to the horizontal adjustment rod 2 and the vertical adjustment rod 3 by screws to achieve horizontal and vertical adjustment.
[0030] The oil mist recovery hood 5 is made of Q235 steel plate, which is welded and then sprayed with RAL9010 light white paint.
[0031] The side protective panel 6 is made of PVC transparent soft glass. The use of transparent material makes it easy to observe the equipment processing and does not affect normal processing.
[0032] The oil mist recovery pipe 10 uses nylon corrugated pipe as the collection pipe, which is durable, highly interchangeable, and easy to maintain and clean later.
[0033] The filter screen 11 is made of SUS304 stainless steel, which is corrosion resistant and easy to process and clean. It also features a quick-release design for easy daily cleaning and maintenance.
[0034] The above-mentioned simple top-suction oil mist recovery device for centerless grinding machines is suitable for collecting oil mist generated during the grinding process of centerless grinding machines. The usage steps include:
[0035] The first step is to install the mounting support on top of the grinding wheel box cover of the centerless grinder; install the horizontal adjustment rod in the mounting support mounting position, and install the vertical adjustment rod in the horizontal adjustment rod mounting position;
[0036] The second step is to pass the vertical adjustment rod through the vertical fixing base and fix the oil mist recovery hood to the mounting bracket;
[0037] The third step is to fix the side protective plate, side pressure strip, front pressure strip, front protective plate, oil mist recovery pipe, filter screen, and work light to the oil mist recovery cover mounting position with screws; the simple top suction oil mist recovery device is now installed.
[0038] Step 4: Start the centerless grinder; the centerless grinder will begin operation.
[0039] In the fifth step, the oil mist and exhaust gas generated by the centerless grinder are blocked by the side and front protective plates of the top suction oil mist recovery device. At the same time, the oil mist collector generates suction to draw the oil mist and exhaust gas through the oil mist recovery pipe and inside the oil mist collector; the oil mist collection is completed.
[0040] Those skilled in the art will understand that the mounting support, oil mist recovery hood, side protective plate, oil mist recovery pipe, and filter screen mentioned in this utility model are components used to implement one or more of the structures, operations, methods, measures, and schemes described in this utility model application. These components may be specially designed and manufactured for the desired purpose, or they may utilize known components or other known equipment from the machinery industry. Other undescribed parts involved in this utility model are the same as or implemented using existing technology.
[0041] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the scope of the technical solution of the present utility model.
Claims
1. A simple top-suction oil mist recovery device suitable for centerless grinding machines, characterized in that: It includes an oil mist collector, a mounting support (1) and an oil mist recovery hood (5). The upper end of the mounting support (1) is connected to a horizontal adjusting rod (2), and the other end of the horizontal adjusting rod (2) is connected to a vertical adjusting rod (3) by screws. The bottom end of the vertical adjusting rod (3) passes through a vertical fixing seat (4) and is connected to the oil mist recovery hood (5). The lower part of the oil mist recovery hood (5) is a collection port, which includes a side protective plate (6), a side pressure strip (7), a front pressure strip (8) and a front protective plate (9). The inside of the oil mist recovery hood (5) is equipped with a filter screen (11) and a work light (12). The side of the oil mist recovery hood (5) is connected to the oil mist recovery pipe (10), and the oil mist recovery pipe (10) is connected to the oil mist collector.
2. The simple top-suction oil mist recovery device for centerless grinding machines as described in claim 1, characterized in that: The mounting support (1) is installed above the centerless grinder wheel housing.
3. A simple top-suction oil mist recovery device suitable for centerless grinding machines as described in claim 1, characterized in that: The mounting support (1) is made of 45# steel and the surface is blackened after processing.
4. A simple top-suction oil mist recovery device suitable for centerless grinding machines as described in claim 1, characterized in that: The oil mist recovery hood (5) is made of Q235 steel plate, which is welded and then sprayed with RAL9010 light white paint.
5. A simple top-suction oil mist recovery device suitable for centerless grinding machines as described in claim 1, characterized in that: The side protective panel (6) is made of PVC transparent soft glass.
6. A simple top-suction oil mist recovery device suitable for centerless grinding machines as described in claim 1, characterized in that: The oil mist recovery pipeline (10) uses a nylon corrugated pipe as the collection pipeline.
7. A simple top-suction oil mist recovery device suitable for centerless grinding machines as described in claim 1, characterized in that: The filter screen (11) is made of SUS304 stainless steel mesh.