Rotary cutter equipment for sponge cutting machine

By introducing a scraping device into the sponge cutting machine, sponge waste on the conveyor belt is automatically cleaned, solving the problem of time-consuming and labor-intensive manual cleaning and improving the ease of use and efficiency of the equipment.

CN223477832UActive Publication Date: 2025-10-28NANTONG ZHIGU CNC MASCH CO LTD
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Patent Information

Application Number
CN202423076900.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-10-28
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

Existing sponge cutting machines generate sponge waste that easily adheres to the conveyor belt during the cutting process, requiring manual cleaning, which leads to a waste of manpower and time.

Method used

A scraping device was designed, including a cleaning roller, a rotating rod, a driven wheel, a driving wheel, and a belt. The cleaning roller scrapes off debris from the conveyor belt and collects it into a collection trough by a motor-driven belt transmission.

Benefits of technology

It enables automated cleaning of sponge debris from the conveyor belt, reducing the need for manual cleaning and improving the ease of use and efficiency of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of sponge processing equipment, in particular to rotating knife equipment for a sponge cutting machine, which comprises an equipment main body, a display, a cutting knife, supporting legs, a conveying belt, a collecting tank and a scraping device, the conveying belt is in transmission connection with the surfaces of the supporting legs, the collecting tank is arranged below the conveying belt, and the scraping device is arranged on the side surface of the conveying belt. The scraping device comprises mounting blocks, the mounting blocks are arranged on the two sides of the conveying belt, and threaded grooves are formed in the side faces of the conveying belt. According to the sponge cutting device, the scraping device is arranged, so that the cleaning rolling cotton can conveniently clean scraps adsorbed on the surface of the conveying belt, and the situation that when the sponge on the conveying belt is cut by the cutting mechanism, due to the fact that the sponge contains many holes, more sponge scraps are generated in the re-cutting process, and the sponge scraps can be adsorbed to the conveying belt is avoided; according to the automatic cleaning device, the automatic cleaning device needs to be cleaned manually, the manual cleaning mode is adopted, manpower is wasted, time is consumed, and the usability of the device is effectively improved.
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Description

Technical Field

[0001] This utility model relates to the field of sponge processing equipment technology, and in particular to a rotary cutter device for a sponge cutting machine. Background Technology

[0002] A sponge cutting machine is a mechanical device specifically designed for cutting sponge-like materials. It cuts sponges into different sizes and specifications as needed, and can cut hard sponges, soft sponges, plastics, etc., into various shapes such as squares, rectangles, and strips.

[0003] Existing technologies, such as CN218428847U, describe a sponge cutting machine, including a worktable, a cutting component, and a limiting component. The worktable has an installation groove for accommodating the sponge. The limiting component includes a limiting plate and multiple elastic elements. The elastic elements forcefully move the limiting plate towards the worktable and close the installation groove. The limiting plate has a cutting groove for the cutting component to pass through, and the cutting groove connects to the installation groove. In this application, the limiting plate and elastic elements prevent the sponge from deforming laterally when the cutting component cuts the sponge in the installation groove, improving the cutting accuracy and thus the processing quality of the sponge. The quick-clamping device eliminates the need for operators to overcome the elastic force of the elastic elements to keep the limiting plate away from the worktable, thereby reducing sponge processing costs. The scale allows operators to control the sliding distance of the sliding seat, further improving the cutting accuracy of the cutting component.

[0004] To address the issue of cleaning the conveyor belt surface using existing equipment, the cutting mechanism generates a significant amount of sponge debris during the cutting process. This debris adheres to the conveyor belt and requires manual cleaning, which is both labor-intensive and time-consuming. Therefore, improvements are needed. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a rotary cutter device for a sponge cutting machine.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a rotating blade device for a sponge cutting machine, comprising a main body, a display, a cutting blade, a support leg, a conveyor belt, a collection trough, and a scraping device. The display is fixedly connected to the surface of the main body, the cutting blade is disposed on the surface of the main body, the support leg is disposed on the surface of the main body, the conveyor belt is drivenly connected to the surface of the support leg, the collection trough is disposed below the conveyor belt, and the scraping device is disposed on the side of the conveyor belt. The scraping device includes mounting blocks, which are disposed on both sides of the conveyor belt. The number of mounting blocks is two sets and they are symmetrically arranged. The side of the conveyor belt is provided with threaded grooves, which are also two sets and they are symmetrically arranged.

[0007] Furthermore, the surface of the mounting block is provided with mounting holes, the mounting holes are positioned corresponding to the threaded grooves, a mounting rod is inserted and connected to the inner wall of the mounting holes, the mounting rod is threaded to the inner wall of the threaded grooves, and a connecting block is fixedly connected to the surface of the mounting rod.

[0008] Furthermore, a baffle is fixedly connected to the surface of the mounting block, the baffle is located below the conveyor belt, and a fixing block is fixedly connected to the surface of the baffle. The number of fixing blocks is two sets and they are arranged symmetrically.

[0009] Furthermore, each of the fixed blocks is rotatably connected to a rotating rod, and a cleaning roller is fixedly connected to the surface of the rotating rod, with the cleaning roller adhering to the surface of the conveyor belt.

[0010] Furthermore, each of the fixed blocks has a positioning hole on its surface, the rotating rod is sleeved and connected to the inner wall of the positioning hole, and a limit block is fixedly connected to one end of the rotating rod, the limit block being disposed on the outside of the fixed block.

[0011] Furthermore, a driven wheel is fixedly connected to the end of the rotating rod away from the limiting block, a rotating shaft is rotatably connected to the surface of the fixed block, and a driving wheel is rotatably connected to the surface of the rotating shaft.

[0012] Furthermore, a belt is driven to the surface of the driving wheel, and the belt is driven to the surface of the driven wheel. A bracket is fixedly connected to the surface of the fixed block, and a rotating motor is fixedly connected to the surface of the bracket. The drive end of the rotating motor is fixedly connected to the surface of the driving wheel.

[0013] Compared with the prior art, the advantages and positive effects of this utility model are as follows:

[0014] In this invention, a scraping device is installed to facilitate the cleaning of debris adsorbed on the surface of the conveyor belt by the cleaning roller, making the use of the conveyor belt more convenient. The motor is started, driving the drive wheel to rotate, which in turn drives the belt connected to the drive wheel, which in turn drives the driven wheel to rotate, causing the rotating rod to rotate. The cleaning roller scrapes the surface of the conveyor belt, sweeping the debris adsorbed on the conveyor belt surface to the surface of the baffle, where the debris falls into the collection trough, completing the cleaning and collection process. By installing the scraping device, the cleaning roller can easily clean the debris adsorbed on the surface of the conveyor belt, avoiding the problem of excessive sponge waste generated during the cutting mechanism when cutting the sponge on the conveyor belt due to the sponge's numerous pores. This waste would adhere to the conveyor belt and require manual cleaning, which is wasteful and time-consuming. This invention effectively improves the ease of use of the equipment. Attached Figure Description

[0015] Figure 1 This utility model provides a three-dimensional structural diagram of a rotary cutter device for a sponge cutting machine;

[0016] Figure 2 This utility model provides a schematic diagram of the main structure of the scraping device in a rotating blade device for a sponge cutting machine;

[0017] Figure 3 This utility model proposes a rotary cutter device for a sponge cutting machine. Figure 2 Schematic diagram at point A;

[0018] Figure 4 This utility model provides a schematic diagram of the main structure of the rotating shaft in a rotating blade device for a sponge cutting machine;

[0019] Figure 5 This utility model presents a schematic diagram of the main structure of the belt in a rotary cutter device for a sponge cutting machine.

[0020] Legend:

[0021] 1. Equipment body; 2. Display; 3. Cutting blade; 4. Support leg; 5. Conveyor belt; 6. Scraping device; 61. Mounting block; 62. Threaded groove; 63. Mounting hole; 64. Mounting rod; 65. Connecting block; 66. Baffle; 67. Fixing block; 68. Rotating rod; 69. Cleaning roller; 610. Positioning hole; 611. Limiting block; 612. Driven wheel; 613. Rotating shaft; 614. Driving wheel; 615. Belt; 616. Bracket; 617. Rotating motor; 7. Collection tank. Detailed Implementation

[0022] Please see Figure 1-5This utility model provides a technical solution: a rotating blade device for a sponge cutting machine, including a main body 1, a display 2, a cutting blade 3, a support leg 4, a conveyor belt 5, a collection trough 7, and a scraping device 6. The display 2 is fixedly connected to the surface of the main body 1, the cutting blade 3 is disposed on the surface of the main body 1, the support leg 4 is disposed on the surface of the main body 1, the conveyor belt 5 is drivenly connected to the surface of the support leg 4, the collection trough 7 is disposed below the conveyor belt 5, and the scraping device 6 is disposed on the side of the conveyor belt 5.

[0023] The following section will explain the specific setup and function of the scraping device 6.

[0024] In this embodiment: the scraping device 6 includes mounting blocks 61, which are arranged on both sides of the conveyor belt 5. There are two sets of mounting blocks 61 arranged symmetrically. The side of the conveyor belt 5 is provided with threaded grooves 62, which are also arranged symmetrically in two sets.

[0025] The effect achieved by the above components is that by setting the threaded groove 62, it is easy to connect the mounting rod 64, so that the mounting block 61 is fixed on both sides of the conveyor belt 5.

[0026] Specifically, the surface of the mounting block 61 is provided with a mounting hole 63, which corresponds to the position of the threaded groove 62. A mounting rod 64 is inserted and connected to the inner wall of the mounting hole 63. The mounting rod 64 is threaded to the inner wall of the threaded groove 62. A connecting block 65 is fixedly connected to the surface of the mounting rod 64.

[0027] The effect achieved by the above components is that by setting the mounting rod 64, it is easy to connect the mounting block 61 to the conveyor belt 5, so that they are set as a whole.

[0028] Specifically, a baffle 66 is fixedly connected to the surface of the mounting block 61. The baffle 66 is located below the conveyor belt 5. A fixing block 67 is fixedly connected to the surface of the baffle 66. There are two sets of fixing blocks 67, which are arranged symmetrically.

[0029] The effect achieved by the above components is that by setting the fixing block 67, it is easy to install the rotating rod 68, so that the cleaning cotton 69 connected to the rotating rod 68 can be stably positioned below the conveyor belt 5.

[0030] Specifically, rotating rods 68 are rotatably connected to the surface of the fixed block 67, and cleaning cotton 69 is fixedly connected to the surface of the rotating rod 68. The cleaning cotton 69 is in contact with the surface of the conveyor belt 5.

[0031] The effect achieved by the above components is that by setting the rotating rod 68, the cleaning roller 69 can be positioned and rotated to sweep off the debris on the surface of the conveyor belt 5.

[0032] Specifically, each surface of the fixing block 67 is provided with a positioning hole 610, and the rotating rod 68 is sleeved and connected to the inner wall of the positioning hole 610. One end of the rotating rod 68 is fixedly connected to a limit block 611, which is located on the outside of the fixing block 67.

[0033] The effect achieved by the above components is: by setting the limit block 611, it is easy to prevent the rotating rod 68 from falling off and to prevent the rotating rod 68 from disengaging from the inner wall of the positioning hole 610 during rotation.

[0034] Specifically, a driven wheel 612 is fixedly connected to the end of the rotating rod 68 away from the limiting block 611, a rotating shaft 613 is rotatably connected to the surface of the fixed block 67, and a driving wheel 614 is rotatably connected to the surface of the rotating shaft 613.

[0035] The effect achieved by the above components is that by setting the driving wheel 614, it is easy to drive the driven wheel 612 to rotate, so that the rotating rod 68 can rotate.

[0036] Specifically, the surface of the drive wheel 614 is connected to a belt 615, which is connected to the surface of the driven wheel 612. The surface of the fixed block 67 is fixedly connected to a bracket 616, and the surface of the bracket 616 is fixedly connected to a rotary motor 617. The drive end of the rotary motor 617 is fixedly connected to the surface of the drive wheel 614.

[0037] The effect achieved by the above components is that, by setting the belt 615, the drive wheel 614 can be driven to rotate by the rotating motor 617, and the driven wheel 612 can be driven to rotate by the belt 615.

[0038] Working Principle: By setting up the scraping device 6, the cleaning roller 69 can easily clean the debris adsorbed on the surface of the conveyor belt 5, making the use of the conveyor belt 5 more convenient. The rotating motor 617 is started, which drives the drive wheel 614 to rotate, causing the belt 615 connected to the drive wheel 614 to drive the driven wheel 612 to rotate, causing the rotating rod 68 to rotate. The cleaning roller 69 scrapes the surface of the conveyor belt 5, sweeping the debris adsorbed on the surface of the conveyor belt 5 onto the surface of the baffle 66, where the debris falls into the collection trough 7, completing the cleaning and collection process. The scraping device 6 facilitates the cleaning of debris adsorbed on the surface of the conveyor belt 5 by the cleaning roller 69, avoiding the problem of excessive sponge waste generated during the cutting mechanism's cutting of the sponge on the conveyor belt 5 due to the sponge's numerous pores. This waste would adhere to the conveyor belt 5, requiring manual cleaning, which is wasteful and time-consuming. Therefore, this effectively improves the ease of use of the equipment.

Claims

1. A rotary blade device for a sponge cutting machine, comprising a main body (1), a display (2), a cutting blade (3), a support leg (4), a conveyor belt (5), a collection trough (7), and a scraping device (6), characterized in that: The display (2) is fixedly connected to the surface of the device body (1), the cutting blade (3) is disposed on the surface of the device body (1), the support leg (4) is disposed on the surface of the device body (1), the conveyor belt (5) is connected to the surface of the support leg (4), the collection groove (7) is disposed below the conveyor belt (5), the scraping device (6) is disposed on the side of the conveyor belt (5), the scraping device (6) includes a mounting block (61), the mounting block (61) is disposed on both sides of the conveyor belt (5), the number of mounting blocks (61) is two sets and is symmetrically arranged, the side of the conveyor belt (5) is provided with a threaded groove (62), the number of threaded grooves (62) is two sets and is symmetrically arranged.

2. The rotary cutter device for a sponge cutting machine according to claim 1, characterized in that: The mounting block (61) has a mounting hole (63) on its surface. The mounting hole (63) is positioned corresponding to the threaded groove (62). A mounting rod (64) is inserted into the inner wall of the mounting hole (63). The mounting rod (64) is threaded into the inner wall of the threaded groove (62). A connecting block (65) is fixedly connected to the surface of the mounting rod (64).

3. The rotary cutter device for a sponge cutting machine according to claim 2, characterized in that: A baffle (66) is fixedly connected to the surface of the mounting block (61). The baffle (66) is located below the conveyor belt (5). A fixing block (67) is fixedly connected to the surface of the baffle (66). There are two sets of fixing blocks (67) arranged symmetrically.

4. The rotary cutter device for a sponge cutting machine according to claim 3, characterized in that: The surface of each fixed block (67) is rotatably connected to a rotating rod (68), and the surface of the rotating rod (68) is fixedly connected to a cleaning roller (69), which is in contact with the surface of the conveyor belt (5).

5. The rotary cutter device for a sponge cutting machine according to claim 4, characterized in that: The surface of the fixed block (67) is provided with positioning holes (610), the rotating rod (68) is sleeved and connected to the inner wall of the positioning hole (610), and one end of the rotating rod (68) is fixedly connected to a limiting block (611), which is located on the outside of the fixed block (67).

6. The rotary cutter device for a sponge cutting machine according to claim 5, characterized in that: The driven wheel (612) is fixedly connected to one end of the rotating rod (68) away from the limiting block (611), and the rotating shaft (613) is rotatably connected to the surface of the fixed block (67), and the driving wheel (614) is rotatably connected to the surface of the rotating shaft (613).

7. The rotary cutter device for a sponge cutting machine according to claim 6, characterized in that: The surface of the drive wheel (614) is connected to a belt (615), the belt (615) is connected to the surface of the driven wheel (612), the surface of the fixed block (67) is fixedly connected to a bracket (616), the surface of the bracket (616) is fixedly connected to a rotating motor (617), and the drive end of the rotating motor (617) is fixedly connected to the surface of the drive wheel (614).