Excess pressure recycling device of still kettle

Abstract

The utility model discloses a still kettle residual pressure recycling device which comprises a disc body, a heating chamber and an air distribution chamber are arranged in the disc body, a heater is installed in the heating chamber, the heating chamber is communicated with the air distribution chamber through a plurality of air distribution ports, an air inlet pipe and a plurality of air outlet pipes are fixedly connected to the disc body, and a steam channel is arranged in the disc body. The air inlet pipe is communicated with the heating chamber through a steam channel, a fan is arranged in the steam channel, the air outlet pipes are respectively communicated with the air distribution chamber, valves are respectively arranged on the air outlet pipes, and pipeline butt joint mechanisms are respectively arranged on the air inlet pipe and the air outlet pipes. According to the residual pressure recycling device for the still kettle, steam can be transferred between the still kettles, the energy utilization rate is increased, and the water resource utilization rate is increased. Too high humidity of a workshop caused by direct discharge of steam into the workshop is reduced, and the use safety of the still kettle is improved.

Description

Technical Field

[0001] This utility model belongs to the field of waste heat recovery technology, specifically relating to a device for recovering and utilizing residual pressure in an autoclave. Background Technology

[0002] Autoclaved aerated concrete (AAC) products require curing in an autoclave during production. This curing process involves continuously filling the autoclave with large amounts of high-temperature, high-pressure steam. After curing, the vent on the autoclave lid is opened to release the steam, and then the lid is opened again, allowing a crane to lift the AAC product out of the autoclave. Each curing cycle requires the removal of a large amount of steam, wasting heat and water. Furthermore, the large amount of steam entering the production workshop can lead to excessive humidity, affecting the normal operation of other equipment and compromising worker safety. Utility Model Content

[0003] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a residual pressure recovery and utilization device for an autoclave, comprising a plate body, a heating chamber and a gas distribution chamber inside the plate body, a heater installed in the heating chamber, the heating chamber being connected to the gas distribution chamber through several gas distribution ports, an inlet pipe and several outlet pipes fixedly connected to the plate body, a steam channel provided inside the plate body, the inlet pipe being connected to the heating chamber through the steam channel, a fan installed in the steam channel, the outlet pipes being connected to the gas distribution chambers respectively, valves being installed on the outlet pipes respectively, and pipe connection mechanisms being installed on the inlet pipe and the outlet pipe respectively.

[0004] As a preferred embodiment of the above technical solution, the lower end of the plate is provided with an interface, the interface is connected to the steam channel, a mounting plate is inserted into the interface, the fan is mounted on the mounting plate, and a fan plug for connecting the fan is provided on the mounting plate.

[0005] As a preferred embodiment of the above technical solution, the lower end of the plate is provided with an installation port, and an installation plate is fastened into the installation port. The heater includes a resistance wire heating rod installed on the installation plate, and a heater plug for connecting the resistance wire heating rod is installed on the installation plate.

[0006] As a preferred embodiment of the above technical solution, the resistance wire heating rods are arranged at uniform intervals on the mounting plate.

[0007] As a preferred embodiment of the above technical solution, the pipe connection mechanism includes a nut, and the inlet pipe and outlet pipe are respectively provided with external threads that cooperate with the nut, and the inner side of the inlet pipe and the inner side of the outlet pipe are respectively provided with sealing rings.

[0008] As a preferred embodiment of the above technical solution, the upper end of the disc is fixedly connected with a lifting lug.

[0009] The beneficial effects of this invention are: the autoclave residual pressure recovery and utilization device can transfer steam between autoclaves, improving energy utilization and water resource utilization. It also reduces the direct emission of steam into the workshop, which can lead to excessive humidity and improves the safety of autoclave use. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the structure of this utility model;

[0011] Figure 2 This is a structural schematic diagram of the present invention from another angle;

[0012] Figure 3 A schematic diagram of the cross-sectional structure of this utility model. Detailed Implementation

[0013] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0014] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0015] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0016] like Figure 1-3As shown, the autoclave residual pressure recovery and utilization device includes a disc body 1. Inside the disc body 1 are a heating chamber 2 and a gas distribution chamber 3. A heater is installed in the heating chamber 2, which is connected to the gas distribution chamber 3 through several gas distribution ports. An inlet pipe 4 and several outlet pipes 5 are fixedly connected to the disc body 1. A steam channel 6 is provided inside the disc body 1. The inlet pipe 4 is connected to the heating chamber 2 through the steam channel 6, and a fan 7 is installed inside the steam channel 6. The outlet pipes 5 are connected to the gas distribution chambers 3 respectively, and valves 8 are installed on each outlet pipe. Pipe connection mechanisms are installed on the inlet pipe 4 and the outlet pipes 5 respectively. A flexible hose is used to connect the inlet pipe 4, and the other end of the hose is connected to the autoclave containing a large amount of steam after the autoclaved aerated concrete product has been cured. Another flexible hose is connected to the outlet pipe 5, which is then connected to the autoclave requiring additional steam. The fan 7 is started, and under the steam pressure inside the autoclave and the rotation of the fan 7, the steam is transferred to one or more autoclaves.

[0017] Furthermore, the lower end of the plate body 1 is provided with a plug interface 9, which is connected to the steam channel 6. A mounting plate 10 is inserted into the plug interface 9, and the fan 7 is mounted on the mounting plate 10. The mounting plate 10 is provided with a fan plug 11 for connecting the fan 7. The fan 7 is easy to install and maintain.

[0018] Furthermore, the lower end of the plate body 1 is provided with a mounting port 12, and a mounting plate 13 is fastened into the mounting port 12. The heater includes a resistance wire heating rod 14 mounted on the mounting plate 13, and a heater plug 15 for connecting the resistance wire heating rod 14 is installed on the mounting plate 13. The heater is easy to install and maintain.

[0019] Furthermore, the resistance wire heating rods 14 are evenly spaced on the mounting plate 13 to improve the heating effect on steam and prevent steam from condensing into water in large quantities.

[0020] Furthermore, the pipe connection mechanism includes a nut 16, and the inlet pipe 4 and outlet pipe 5 are respectively provided with external threads that mate with the nut 16. Sealing rings are respectively provided on the inner side of the inlet pipe 4 and the inner side of the outlet pipe 5. The flexible hose connecting to the autoclave exhaust pipe is connected to the inlet pipe 4 or the outlet pipe 5 via the nut 16.

[0021] Furthermore, a lifting lug 17 is fixedly connected to the upper end of the disc body 1. The disc body 1 can be lifted by a forklift, overhead crane, or other means using the lifting lug 17, allowing steam transfer to occur at a suitable height through the connecting pipes.

[0022] It is worth mentioning that the technical features of the resistance wire heating rod 14 and fan 7 involved in this utility model patent application should be regarded as prior art. The specific structure, working principle and possible control method and spatial arrangement of these technical features can be adopted by conventional choices in the field and should not be regarded as the inventive point of this utility model patent. This utility model patent will not elaborate further.

[0023] The preferred embodiments of the present invention have been described in detail above. It should be understood that those skilled in the art can make many modifications and variations based on the concept of the present invention without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning or limited experimentation on the basis of the prior art should be within the scope of protection defined by the claims.

Claims

1. A device for recovering residual pressure from an autoclave, characterized in that, The device includes a disc body, inside which are a heating chamber and a gas distribution chamber. A heater is installed in the heating chamber, and the heating chamber is connected to the gas distribution chamber through several gas distribution ports. An inlet pipe and several outlet pipes are fixedly connected to the disc body. A steam channel is provided inside the disc body, and the inlet pipe is connected to the heating chamber through the steam channel. A fan is installed in the steam channel. The outlet pipes are connected to the gas distribution chambers respectively, and valves are installed on the outlet pipes respectively. Pipe connection mechanisms are installed on the inlet pipe and the outlet pipe respectively.

2. The autoclave residual pressure recovery and utilization device as described in claim 1, characterized in that, The lower end of the plate is provided with an interface that connects to the steam channel. A mounting plate is inserted into the interface, and the fan is mounted on the mounting plate. The mounting plate is provided with a fan plug for connecting the fan.

3. The autoclave residual pressure recovery and utilization device as described in claim 1, characterized in that, The lower end of the plate is provided with an installation port, and an installation plate is fastened into the installation port. The heater includes a resistance wire heating rod installed on the installation plate, and a heater plug for connecting the resistance wire heating rod is installed on the installation plate.

4. The autoclave residual pressure recovery and utilization device as described in claim 3, characterized in that, The resistance wire heating rods are arranged at even intervals on the mounting plate.

5. The autoclave residual pressure recovery and utilization device as described in claim 1, characterized in that, The pipe connection mechanism includes a nut, and the inlet pipe and outlet pipe are respectively provided with external threads that cooperate with the nut. The inner side of the inlet pipe and the inner side of the outlet pipe are respectively provided with sealing rings.

6. The autoclave residual pressure recovery and utilization device as described in claim 5, characterized in that, The upper end of the disc is fixedly connected to a lifting lug.

Images