Integrated cooling system of unmanned helicopter

Through the integrated cooling system, the water-cooled radiator, intercooler radiator and fan are stacked in sequence, and the fan is driven to rotate by the engine crankshaft, which solves the problem of large size and heavy weight of the unmanned helicopter cooling system and makes the system compact, lightweight and energy-saving.

CN223479370UActive Publication Date: 2025-10-28ZHONGBING UAV RES INST CO LTD
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Patent Information

Application Number
CN202423147562.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-10-28
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

The cooling systems of existing unmanned helicopters are large and heavy, which increases the difficulty of layout.

Method used

An integrated cooling system is adopted, in which the water-cooled radiator, intercooler radiator and fan are stacked in sequence and connected to the engine crankshaft through a transmission mechanism. The rotation of the engine drives the fan to rotate, realizing convection cooling.

Benefits of technology

The volume and weight of the cooling system are reduced, electric power is saved, and the overall weight and layout difficulty of the unmanned helicopter are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an integrated cooling system of an unmanned helicopter, belongs to the technical field of unmanned helicopters, and solves the problem of large size of a cooling system of an existing unmanned helicopter. The cooling device comprises a water-cooling radiator, an intercooling radiator, a fan and a transmission mechanism, the intercooling radiator, the water-cooling radiator and the fan are sequentially overlapped and integrated, the water-cooling radiator is used for cooling an unmanned helicopter engine, and the intercooling radiator is used for cooling inlet air of the unmanned helicopter engine; the fan is connected with a crankshaft of an engine of the unmanned helicopter through a transmission mechanism, the fan rotates to enable air to flow through the intercooling radiator and the water-cooling radiator at a high speed, and then the intercooling radiator and the water-cooling radiator are cooled through the strong convection effect. The cooling system of the unmanned aerial vehicle is compact in structure, space is saved, the size and weight of the cooling system are reduced, meanwhile, electric power is saved, and the overall arrangement difficulty of the whole unmanned aerial vehicle is lowered.
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Description

Technical Field

[0001] This utility model relates to the field of unmanned helicopter technology, and in particular to an integrated heat dissipation system for unmanned helicopters. Background Technology

[0002] Currently, most unmanned helicopters use piston engines as their power source. The combustion of fuel generates a lot of heat, so a cooling system is needed to cool the engine. In order to increase power, most engines use superchargers to increase intake pressure, which also raises the intake temperature. A cooling system is needed to lower the intake temperature to ensure that the engine can work normally.

[0003] The cooling system of unmanned helicopters generally consists of a water-cooled radiator and an intercooler, which respectively cool the engine body and the engine intake. Currently, the water-cooled radiator and the intercooler of unmanned helicopters each have an independent fan and are arranged separately, which makes the unmanned helicopters large in size and weight, and poses certain difficulties in the overall layout of the unmanned helicopter. Utility Model Content

[0004] Based on the above analysis, the present invention aims to provide an integrated heat dissipation system for unmanned helicopters to solve the problem of the large size of existing unmanned helicopter heat dissipation systems.

[0005] The objective of this utility model is mainly achieved through the following technical solutions:

[0006] An integrated cooling system for unmanned helicopters is disclosed for cooling the unmanned helicopter engine. It includes a water-cooled radiator, an intercooler, a fan, and a transmission mechanism. The intercooler, water-cooled radiator, and fan are sequentially stacked and integrated. The water-cooled radiator cools the unmanned helicopter engine, and the intercooler cools the engine's intake air. The fan is connected to the crankshaft of the unmanned helicopter engine via the transmission mechanism. The rotation of the crankshaft drives the transmission mechanism to rotate the fan. The fan rotation causes high-speed airflow over the intercooler and water-cooled radiator, thereby cooling them through strong convection.

[0007] Furthermore, the transmission mechanism includes a speed reducer, a drive shaft, and a drive belt.

[0008] Furthermore, the reducer is connected to the crankshaft of the unmanned helicopter engine, one end of the drive shaft is connected to the output end of the reducer, and the other end is connected to the drive belt, which is connected to the fan.

[0009] Furthermore, it also includes a water-cooled heat dissipation pipeline, which includes an inlet pipe and an outlet pipe.

[0010] Furthermore, one end of the water inlet pipe is connected to the outlet of the unmanned helicopter engine, and the other end is connected to the inlet of the water-cooled radiator, for transporting the high-temperature cooling water of the unmanned helicopter engine to the water-cooled radiator for heat dissipation and cooling.

[0011] Furthermore, one end of the water outlet pipe is connected to the outlet of the water-cooled radiator, and the other end is connected to the inlet of the unmanned helicopter engine, for transporting the cooled low-temperature cooling water back to the unmanned helicopter engine.

[0012] Furthermore, it also includes an intercooling heat dissipation pipeline, which includes an intake pipeline and an exhaust pipeline.

[0013] Furthermore, one end of the intake pipe is connected to the turbocharger of the unmanned helicopter engine, and the other end is connected to the air inlet of the intercooler radiator, which is used to deliver the high-temperature air in the turbocharger to the intercooler radiator for heat dissipation and cooling.

[0014] Furthermore, one end of the exhaust pipe is connected to the exhaust port of the intercooler radiator, and the other end is connected to the intake manifold of the unmanned helicopter engine, for delivering the cooled air back to the engine.

[0015] Furthermore, it also includes a fan cover, which is disposed on the fan.

[0016] The technical solution of this utility model can achieve at least one of the following effects:

[0017] (1) This utility model provides an integrated heat dissipation system for unmanned helicopters, including a water-cooled radiator, an intercooler, a fan, and a transmission mechanism. The intercooler, water-cooled radiator, and fan are stacked and integrated in sequence. The water-cooled radiator is used to cool the unmanned helicopter engine, and the intercooler is used to cool the intake air of the unmanned helicopter engine. The fan is connected to the crankshaft of the unmanned helicopter engine through the transmission mechanism, so that the rotation of the crankshaft of the unmanned helicopter engine drives the transmission mechanism to drive the fan to rotate. The rotation of the fan causes air to flow at high speed through the intercooler and water-cooled radiator, thereby cooling the intercooler and water-cooled radiator through strong convection. This utility model reduces the size and weight of the unmanned helicopter heat dissipation system, and makes the structure compact, saving space and power. It also reduces the weight of the generator and battery in the unmanned helicopter, thereby greatly reducing the weight of the unmanned helicopter and reducing the difficulty of the overall layout of the unmanned helicopter.

[0018] (2) The transmission mechanism in this utility model includes a reducer, a transmission shaft and a transmission belt. The reducer is connected to the crankshaft of the unmanned helicopter engine. One end of the transmission shaft is connected to the output end of the reducer and the other end is connected to the transmission belt. The transmission belt is connected to the fan, thereby transmitting the rotation of the crankshaft of the unmanned helicopter engine to the fan. The rotation of the fan causes air to flow at high speed through the intercooler and the water-cooler, thereby cooling the intercooler and the water-cooler through strong convection. The fan rotation is directly powered by the unmanned helicopter engine, without the need for electricity, thus saving the power of the unmanned helicopter.

[0019] In this invention, the above-described technical solutions can be combined with each other to achieve more preferred combinations. Other features and advantages of this invention will be set forth in the following description, and some advantages will become apparent from the description or be learned by practicing the invention. The objectives and other advantages of this invention can be realized and obtained from the description and accompanying drawings, which are particularly pointed out. Attached Figure Description

[0020] The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of the invention. Throughout the drawings, the same reference numerals denote the same parts.

[0021] Figure 1 This is a schematic diagram of the integrated heat dissipation system for unmanned helicopters in an embodiment of this utility model;

[0022] Figure 2 This is a schematic diagram of the installation structure of the water-cooled radiator and the intercooled radiator in the embodiments of this utility model.

[0023] Figure label:

[0024] 1. Unmanned helicopter engine; 2. Transmission mechanism; 3. Fan; 4. Fan cover; 5. Water-cooled radiator; 6. Intercooled radiator; 7. Water-cooled heat dissipation piping; 8. Intercooled heat dissipation piping. Detailed Implementation

[0025] The preferred embodiments of the present invention will now be described in detail with reference to the accompanying drawings, which constitute a part of the present invention and are used together with the embodiments of the present invention to illustrate the principles of the present invention, but are not intended to limit the scope of the present invention.

[0026] Example 1

[0027] A specific embodiment of this utility model discloses an integrated heat dissipation system for unmanned helicopters, used for cooling the engine 1 of the unmanned helicopter; such as Figure 1 and Figure 2As shown, the system includes a water-cooled radiator 5, an intercooler radiator 6, a fan 3, and a transmission mechanism 2. The intercooler radiator 6, water-cooled radiator 5, and fan 3 are sequentially stacked and integrated. The fan 3 is located near the unmanned helicopter engine 1. The water-cooled radiator 5 cools the unmanned helicopter engine 1, and the intercooler radiator 6 cools the intake air of the unmanned helicopter engine 1. The fan 3 is connected to the crankshaft of the unmanned helicopter engine 1 via the transmission mechanism 2. The rotation of the crankshaft of the unmanned helicopter engine 1 drives the transmission mechanism 2 to rotate the fan 3. The rotation of the fan 3 causes air to flow at high speed through the intercooler radiator 6 and the water-cooled radiator 5, thereby cooling the intercooler radiator 6 and the water-cooled radiator 5 through strong convection. Compared with existing... Compared to other technologies, in this embodiment, the intercooler 6, water-cooled radiator 5, and fan 3 are stacked and integrated in sequence. The fan 3 is connected to the crankshaft of the unmanned helicopter engine 1 through the transmission mechanism 2. The rotation of the crankshaft of the unmanned helicopter engine 1 drives the transmission mechanism 2 to directly drive the rotation of the fan 3. The rotation of the fan 3 causes air to flow at high speed through the intercooler radiator 6 and the water-cooled radiator 5, thereby cooling the intercooler radiator 6 and the water-cooled radiator 5 through strong convection. This reduces the size and weight of the UAV cooling system, making it compact, space-saving, and power-saving. It also reduces the weight of the generator and battery in the unmanned helicopter, thus greatly reducing the overall weight of the unmanned helicopter and simplifying the overall layout of the unmanned helicopter.

[0028] Preferably, the transmission mechanism 2 includes a reducer, a drive shaft, and a drive belt. The reducer is connected to the crankshaft of the unmanned helicopter engine 1. One end of the drive shaft is connected to the output end of the reducer, and the other end is connected to the drive belt. The drive belt is connected to the fan 3, thereby transmitting the rotation of the crankshaft of the unmanned helicopter engine 1 to the fan 3. The rotation of the fan 3 causes air to flow at high speed through the intercooler radiator 6 and the water-cooled radiator 5, thereby cooling the intercooler radiator 6 and the water-cooled radiator 5 through strong convection, saving the power of the unmanned helicopter.

[0029] Preferably, the integrated heat dissipation system for the unmanned helicopter further includes a water-cooled heat dissipation pipe 7, which includes an inlet pipe and an outlet pipe. One end of the inlet pipe is connected to the outlet of the unmanned helicopter engine 1, and the other end is connected to the inlet of the water-cooled radiator 5, for transporting the high-temperature cooling water of the unmanned helicopter engine 1 to the water-cooled radiator 5 for heat dissipation and cooling. One end of the outlet pipe is connected to the outlet of the water-cooled radiator 5, and the other end is connected to the inlet of the unmanned helicopter engine 1, for transporting the cooled low-temperature cooling water back to the unmanned helicopter engine 1 to cool the unmanned helicopter engine 1.

[0030] Preferably, the integrated cooling system for the unmanned helicopter further includes an intercooler cooling pipe 8, which includes an intake pipe and an exhaust pipe. One end of the intake pipe is connected to the turbocharger of the unmanned helicopter engine 1, and the other end is connected to the intake port of the intercooler radiator 6, for delivering the high-temperature air from the turbocharger to the intercooler radiator 6 for cooling. One end of the exhaust pipe is connected to the exhaust port of the intercooler radiator 6, and the other end is connected to the intake manifold of the unmanned helicopter engine 1, for delivering the cooled air back to the unmanned helicopter engine 1 to improve the working efficiency of the unmanned helicopter engine 1.

[0031] Preferably, the integrated cooling system for unmanned helicopters also includes a fan cover 4, which is disposed on the water-cooled radiator 5 on the side close to the fan 3, and the fan cover 4 covers the fan 3 to protect the fan 3.

[0032] Preferably, the fan 3 is a silicone oil clutch-type mechanical fan.

[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present utility model should be included within the protection scope of the present utility model.

Claims

1. An integrated heat dissipation system for unmanned helicopters, used for cooling the engine (1) of an unmanned helicopter, characterized in that, The system includes a water-cooled radiator (5), an intercooled radiator (6), a fan (3), and a transmission mechanism (2). The intercooled radiator (6), the water-cooled radiator (5), and the fan (3) are stacked and integrated in sequence. The water-cooled radiator (5) is used to cool the unmanned helicopter engine (1), and the intercooled radiator (6) is used to cool the intake air of the unmanned helicopter engine (1). The fan (3) is connected to the crankshaft of the unmanned helicopter engine (1) through the transmission mechanism (2). The rotation of the crankshaft of the unmanned helicopter engine (1) drives the transmission mechanism (2) to drive the fan (3) to rotate. The rotation of the fan (3) causes air to flow at high speed through the intercooled radiator (6) and the water-cooled radiator (5), thereby cooling the intercooled radiator (6) and the water-cooled radiator (5) through strong convection.

2. The integrated heat dissipation system for unmanned helicopters according to claim 1, characterized in that, The transmission mechanism (2) includes a speed reducer, a transmission shaft, and a transmission belt.

3. The integrated heat dissipation system for unmanned helicopters according to claim 2, characterized in that, The reducer is connected to the crankshaft of the unmanned helicopter engine (1), one end of the drive shaft is connected to the output end of the reducer, and the other end is connected to the drive belt, which is connected to the fan (3).

4. The integrated heat dissipation system for unmanned helicopters according to claim 3, characterized in that, It also includes a water-cooled heat dissipation pipeline (7), which includes an inlet pipeline and an outlet pipeline.

5. The integrated heat dissipation system for unmanned helicopters according to claim 4, characterized in that, One end of the water inlet pipe is connected to the outlet of the unmanned helicopter engine (1), and the other end is connected to the inlet of the water-cooled radiator (5), which is used to transport the high-temperature cooling water of the unmanned helicopter engine (1) to the water-cooled radiator (5) for heat dissipation and cooling.

6. The integrated heat dissipation system for unmanned helicopters according to claim 5, characterized in that, One end of the water outlet pipe is connected to the outlet of the water-cooled radiator (5), and the other end is connected to the inlet of the unmanned helicopter engine (1) to transport the cooled low-temperature cooling water back to the unmanned helicopter engine (1).

7. The integrated heat dissipation system for unmanned helicopters according to claim 6, characterized in that, It also includes a cooling heat dissipation pipe (8), which includes an intake pipe and an exhaust pipe.

8. The integrated heat dissipation system for unmanned helicopters according to claim 7, characterized in that, One end of the intake pipe is connected to the turbocharger of the unmanned helicopter engine (1), and the other end is connected to the air inlet of the intercooler radiator (6), which is used to transport the high-temperature gas in the turbocharger to the intercooler radiator (6) for heat dissipation and cooling.

9. The integrated heat dissipation system for an unmanned helicopter according to claim 8, characterized in that, One end of the exhaust pipe is connected to the exhaust port of the intercooler radiator (6), and the other end is connected to the intake manifold of the unmanned helicopter engine (1) to deliver the cooled air back to the engine.

10. The integrated heat dissipation system for an unmanned helicopter according to claim 8, characterized in that, It also includes a fan cover (4), which covers the fan (3).