Positioning vibration canning mechanism
By automating the design of the positioning vibration filling mechanism, the problems of material stacking and low efficiency in filling equipment are solved, achieving uniform distribution and efficient filling of materials in the tank, thus improving production efficiency and space utilization.
Patent Information
- Application Number
- CN202423167944.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-20
AI Technical Summary
When filling individually packaged materials, conventional canning equipment tends to cause the materials to pile up into a cone shape, resulting in insufficient utilization of the space inside the can and requiring workers to manually smooth it out multiple times, which affects efficiency and increases labor intensity.
The positioning vibration filling mechanism uses components such as weighing device, clamping cylinder, lifting cylinder, and horizontal and vertical cylinders to work together to achieve automatic positioning, shaking and uniform distribution of materials in the tank. The horizontal and vertical sliding funnels are used to compact the materials and fill them quantitatively.
It improves filling efficiency, reduces the number of times workers need to operate, ensures uniform distribution of materials inside the tank, improves space utilization, and reduces the possibility of material waste and tank damage.
Smart Images

Figure CN223479396U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of filling equipment technology, and in particular to a positioning vibration filling mechanism. Background Technology
[0002] With the increasing popularity of the concepts of automated production and smart factories, packaging machinery, as an important part of the manufacturing industry, directly affects the efficiency and quality of the entire industrial chain in terms of its degree of automation and technological level.
[0003] Canning is a common method of loading materials in the industrial field. It involves using conveying pipes and other devices to feed materials into cans such as aluminum cans, and then sealing the cans with capping equipment to store the materials for subsequent transportation and storage.
[0004] However, when conventional canning equipment is filling individually packaged materials, the materials tend to pile up at the can opening, forming a cone-shaped material pile. In order to make full use of the space inside the can and ensure that the weight of the material inside the can meets the standard, workers need to level the pile before filling. Since the material inside the can is almost full, workers can only fill a little material each time and then level it again, repeating this operation many times. This process seriously consumes the workers' energy and also affects the canning efficiency, which is a shortcoming. Utility Model Content
[0005] To address the issue of requiring workers to perform multiple filling operations during the can filling process, this application provides a positioning vibration filling mechanism.
[0006] The positioning vibration filling mechanism provided in this application adopts the following technical solution:
[0007] A positioning vibration filling mechanism includes a base plate, a weighing device electrically connected to a control system is mounted on the base plate, a can is placed on the weighing device, a bracket is laterally slidable on the base plate, a positioning component for fixing the can is mounted on the bracket, a lateral sliding member is mounted on the base plate to drive the bracket to reciprocate laterally, a funnel is vertically slidable on the bracket, and a vertical sliding member is mounted on the bracket to drive the funnel to reciprocate vertically.
[0008] By adopting the above technical solution, workers place the tank on the weighing device, and then the positioning component fixes the tank in place. Material is filled into the tank through a funnel. After a period of time, the horizontal moving component drives the support to slide horizontally back and forth, while the vertical moving component drives the funnel to slide vertically back and forth, causing the material in the tank to shake continuously. After a period of time, the shaking of the tank stops, and then the positioning component releases the fixation of the tank, allowing the tank to fall onto the weighing device. The weighing device feeds back the mass of the tank and the material to the control system. When the mass of the tank and the material is insufficient, the positioning component fixes the tank again, and the material continues to be filled into the tank through the funnel. The above operation is repeated until the mass fed back by the weighing device meets the design requirements, thereby improving the filling efficiency of the tank.
[0009] Optionally, the positioning component includes a fixed plate that is vertically slidably disposed on the bracket, and a lifting component that drives the fixed plate to slide on the bracket. The fixed plate is symmetrically arranged about the weighing device. A clamping cylinder electrically connected to the control system is disposed on the fixed plate. An arc-shaped clamping block with a C-shaped cross-section is disposed on the piston rod of the clamping cylinder. The concave side of the arc-shaped clamping block is used to abut against the outer wall of the tank.
[0010] By adopting the above technical solution, the control system starts the clamping cylinder, and the piston rod of the clamping cylinder pushes the arc-shaped clamping block closer and closer to the tank until the tank is clamped by the arc-shaped clamping block. Then the lifting component drives the fixed plate to rise, thereby separating the tank from the weighing device, thus reducing the possibility of damage to the tank during subsequent shaking.
[0011] Optionally, the lifting component includes a lifting cylinder mounted on the bracket and electrically connected to the control system, a fixing plate mounted on the piston rod of the lifting cylinder, a slider mounted on the fixing plate, and a lifting groove provided on the bracket for the slider to slide.
[0012] By adopting the above technical solution, after the tank is clamped by the arc-shaped clamping block, the control system starts the lifting cylinder. Under the guidance of the slider and the lifting slide, the piston rod of the lifting cylinder drives the fixed plate to rise, thereby separating the tank from the weighing device.
[0013] Optionally, the vertical moving component includes a vertical cylinder mounted on the bracket and electrically connected to the control system. The piston rod of the vertical cylinder is provided with a mounting plate, the funnel is mounted on the mounting plate, and the bracket is provided with a clearance slot for the funnel to pass through.
[0014] By adopting the above technical solution, the control system starts the vertical cylinder, and the piston rod of the vertical cylinder extends and retracts vertically multiple times, so that the material in the funnel falls completely into the tank, reducing the possibility of material being wasted during the subsequent shaking of the tank.
[0015] Optionally, the lateral movement component includes a lateral cylinder disposed on the base plate and electrically connected to the control system. The base plate is provided with an ear plate, and a guide rod parallel to the piston rod axis of the lateral cylinder is slidably disposed on the ear plate. The bracket is disposed on the guide rod, and a transmission plate is disposed between the piston rod of the lateral cylinder and the guide rod.
[0016] By adopting the above technical solution, the control system starts the transverse cylinder. The piston rod of the transverse cylinder extends and retracts repeatedly. The piston rod of the transverse cylinder drives the guide rod to slide back and forth repeatedly through the transmission plate, so that the guide rod drives the support to vibrate continuously in the transverse direction. This causes the support to cause the material in the tank to shake continuously, and the material in the tank is shaken to compact it, thereby improving the utilization rate of the space inside the tank.
[0017] Optionally, the bracket is provided with a detection plate, and the detection plate is provided with a positioning detector electrically connected to the control system. The detection end of the positioning detector is used to point to the tank.
[0018] By adopting the above technical solution, the control system activates the positioning detector, which detects the tank and feeds back the signal to the control system, thereby facilitating the control system to activate the clamping cylinder.
[0019] Optionally, a conveyor belt is horizontally slidable on the top of the weighing device, and the tank is placed on the conveyor belt.
[0020] By adopting the above technical solution, the tedious workload of workers repeatedly placing tanks is reduced, thereby solving the problems of continuous tank filling and post-filling transportation.
[0021] Optionally, the arc-shaped clamping block is provided with a rubber pad, which is used to abut against the outer wall of the tank.
[0022] By adopting the above technical solution, the possibility of damage to the tank surface caused by the tank being squeezed by the arc-shaped clamping block is reduced.
[0023] In summary, this application includes at least one of the following beneficial technical effects:
[0024] 1. The worker places the tank on the weighing device, and then the positioning component fixes the tank in place. The material is filled into the tank through the funnel. After a period of time, the horizontal moving component drives the support to slide horizontally back and forth, while the vertical moving component drives the funnel to slide vertically back and forth, causing the material in the tank to shake continuously. After a period of time, the shaking of the tank stops, and then the positioning component releases the fixation of the tank, and the tank falls onto the weighing device. The weighing device feeds back the mass of the tank and the material to the control system. When the mass of the tank and the material is insufficient, the positioning component fixes the tank again, and the material continues to be filled into the tank through the funnel. The above operation is repeated until the mass fed back by the weighing device meets the design requirements, thereby improving the filling efficiency of the tank.
[0025] 2. After the tank is clamped by the arc-shaped clamping block, the control system activates the lifting cylinder. Under the guidance of the slider and the lifting slide, the piston rod of the lifting cylinder drives the fixed plate to rise, thereby separating the tank from the weighing device.
[0026] 3. The control system starts the transverse cylinder. The piston rod of the transverse cylinder extends and retracts repeatedly. The piston rod of the transverse cylinder drives the guide rod to slide back and forth repeatedly through the transmission plate. This causes the guide rod to drive the support to vibrate continuously in the transverse direction. This causes the support to drive the material in the tank to shake continuously. The material in the tank is shaken to compact it, thereby improving the utilization rate of the space inside the tank. Attached Figure Description
[0027] Figure 1 This is a structural schematic diagram of an embodiment of this application.
[0028] Figure 2 This is a structural schematic diagram showing the positional relationship between the transverse cylinder, guide rod, and bracket in an embodiment of this application.
[0029] Explanation of reference numerals in the attached drawings: 1. Tank body; 2. Base plate; 3. Weighing device; 4. Support; 5. Positioning assembly; 51. Fixing plate; 52. Lifting component; 521. Lifting cylinder; 522. Slider; 523. Lifting slide; 53. Clamping cylinder; 54. Arc-shaped clamping block; 6. Lateral movement component; 61. Lateral cylinder; 62. Ear plate; 63. Guide rod; 64. Transmission plate; 7. Funnel; 8. Vertical movement component; 81. Vertical cylinder; 82. Mounting plate; 83. Clearance slot; 9. Detection plate; 10. Position detector; 11. Conveyor belt; 12. Rubber pad; 13. Side plate. Detailed Implementation
[0030] The following is in conjunction with the appendix Figures 1-2 This application will be described in further detail.
[0031] This application discloses a positioning vibration filling mechanism.
[0032] Reference Figure 1 A positioning vibration filling mechanism includes a base plate 2, a weighing device 3 electrically connected to a control system is bolted to the base plate 2, a conveyor belt 11 is horizontally slidably arranged on the top of the weighing device 3, the conveyor belt 11 is driven by an external driving device (not shown in the figure), the tank body 1 is placed on the conveyor belt 11, and side plates 13 are bolted to both sides of the base plate 2.
[0033] Reference Figure 1 and Figure 2A bracket 4 is slidably arranged on both sides of the side plate 13. A funnel 7 is arranged on the bracket 4 and above the weighing device 3. A detection plate 9 is bolted to the top of the bracket 4. A position detector 10 electrically connected to the control system is bolted to the detection plate 9. The detection end of the position detector 10 is used to point to the tank 1. A positioning component 5 for fixing the tank 1 is arranged on the bracket 4.
[0034] Reference Figure 1 and Figure 2 The positioning component 5 includes a fixed plate 51 that is vertically slidably arranged on the bracket 4. The fixed plate 51 is symmetrically arranged about the weighing device 3. A clamping cylinder 53 that is electrically connected to the control system is bolted to the fixed plate 51. An arc-shaped clamping block 54 with a C-shaped cross-section is bolted to the piston rod of the clamping cylinder 53. A rubber pad 12 is bonded to the C-shaped concave side of the arc-shaped clamping block 54. The rubber pad 12 can be made of rubber material and is used to abut against the outer wall of the tank body 1.
[0035] Reference Figure 1 and Figure 2 The support 4 is provided with a lifting component 52 that drives the fixed plate 51 to slide vertically. The lifting component 52 includes a lifting cylinder 521 that is bolted to the support 4 and electrically connected to the control system. The fixed plate 51 is bolted to the piston rod of the lifting cylinder 521. A slider 522 is welded on the fixed plate 51. The support 4 is provided with a vertical lifting groove 523 for the slider 522 to slide.
[0036] The tank 1 is conveyed on the conveyor belt 11. When the positioning detector 10 detects the tank 1, the conveyor belt 11 stops conveying. At the same time, the control system activates the clamping cylinder 53 on the fixing plate 51. The piston rod of the clamping cylinder 53 extends and drives the arc-shaped clamping block 54 to approach the tank 1 until the rubber pad 12 on the arc-shaped clamping block 54 abuts against the outer wall of the tank 1. Then, the control system activates the lifting cylinder 521. The piston rod of the lifting cylinder 521 drives the fixing plate 51 to rise, thereby separating the tank 1 from the weighing device 3 and connecting the top opening of the tank 1 with the funnel 7.
[0037] Reference Figure 1 and Figure 2 The base plate 2 is provided with a transverse sliding component 6 that drives the bracket 4 to slide laterally. The transverse sliding component 6 includes a transverse cylinder 61 that is bolted to the side plate 13 and electrically connected to the control system. An ear plate 62 is welded to the side plate 13. A guide rod 63 parallel to the piston rod axis of the transverse cylinder 61 is slidably connected to the ear plate 62. The bracket 4 is bolted to the guide rod 63. A transmission plate 64 is welded between the piston rod of the transverse cylinder 61 and the guide rod 63.
[0038] Reference Figure 1 and Figure 2The funnel 7 is vertically slidably arranged on the support 4. The support 4 is provided with a vertical moving part 8 that drives the funnel 7 to slide vertically back and forth. The vertical moving part 8 includes a vertical cylinder 81 that is bolted to the support 4 and electrically connected to the control system. A mounting plate 82 is bolted to the piston rod of the vertical cylinder 81. The funnel 7 is welded to the mounting plate 82. The support 4 is provided with a clearance slot 83 for the funnel 7 to pass through.
[0039] Material is injected into tank 1 through funnel 7. After a period of time, the control system starts the transverse cylinder 61. The piston rod of the transverse cylinder 61 extends and retracts repeatedly, thereby causing the piston rod of the transverse cylinder 61 to drive the guide rod 63 to slide laterally back and forth, which in turn causes the support 4 to vibrate laterally, thereby causing the tank 1 on the support 4 to shake laterally continuously.
[0040] At the same time, the control system starts the vertical cylinder 81. The piston rod of the vertical cylinder 81 drives the funnel 7 to slide vertically back and forth multiple times through the mounting plate 82, so that the material remaining in the funnel 7 falls completely into the tank 1, and the bottom of the funnel 7 continuously compacts the material in the tank 1.
[0041] After a period of time, the tank 1 stops shaking. The control system uses the lifting cylinder 521 to make the tank 1 fall back onto the weighing device 3. Then, the clamping cylinder 53 drives the arc-shaped clamping block 54 to separate from the tank 1. The weighing device 3 weighs the tank 1 and the material inside the tank 1 and feeds the weighing data back to the control system. When the feedback data is inconsistent, the material is injected back into the tank 1 through the funnel 7. The above operation is repeated until the data fed back by the weighing device 3 meets the requirements. Then, the conveyor belt 11 conveys the next tank 1 to the weighing device 3.
[0042] The implementation principle of a positioning vibration filling mechanism according to an embodiment of this application is as follows: the can 1 is conveyed on the conveyor belt 11. When the positioning detector 10 detects the can 1, the conveyor belt 11 stops conveying. At the same time, the control system starts the clamping cylinder 53 on the fixed plate 51. The piston rod of the clamping cylinder 53 extends and drives the arc-shaped clamping block 54 to approach the can 1 until the rubber pad 12 on the arc-shaped clamping block 54 abuts against the outer wall of the can 1. Then the control system starts the lifting cylinder 521. The piston rod of the lifting cylinder 521 drives the fixed plate 51 to rise, thereby separating the can 1 from the weighing device 3 and connecting the top opening end of the can 1 with the funnel 7.
[0043] Material is injected into tank 1 through funnel 7. After a period of time, the control system starts the transverse cylinder 61. The piston rod of the transverse cylinder 61 extends and retracts repeatedly, thereby causing the piston rod of the transverse cylinder 61 to drive the guide rod 63 to slide laterally back and forth, which in turn causes the support 4 to vibrate laterally, thereby causing the tank 1 on the support 4 to shake laterally continuously.
[0044] At the same time, the control system starts the vertical cylinder 81. The piston rod of the vertical cylinder 81 drives the funnel 7 to slide vertically back and forth multiple times through the mounting plate 82, so that the material remaining in the funnel 7 falls completely into the tank 1, and the bottom of the funnel 7 continuously compacts the material in the tank 1.
[0045] After a period of time, the tank 1 stops shaking. The control system uses the lifting cylinder 521 to make the tank 1 fall back onto the weighing device 3. Then, the clamping cylinder 53 drives the arc-shaped clamping block 54 to separate from the tank 1. The weighing device 3 weighs the tank 1 and the material inside the tank 1 and feeds the weighing data back to the control system. When the feedback data is inconsistent, the material is injected back into the tank 1 through the funnel 7. The above operation is repeated until the data fed back by the weighing device 3 meets the requirements. Then, the conveyor belt 11 conveys the next tank 1 to the weighing device 3.
[0046] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A positioning vibration filling mechanism, characterized in that: Includes a base plate (2), on which a weighing device (3) electrically connected to a control system is provided, and a tank (1) is placed on the weighing device (3). A bracket (4) is slidably arranged on the base plate (2), and a positioning component (5) for fixing the tank (1) is provided on the bracket (4). A transverse sliding component (6) for driving the bracket (4) to slide back and forth laterally is provided on the base plate (2). A funnel (7) is slidably arranged on the bracket (4), and a vertical sliding component (8) for driving the funnel (7) to slide back and forth vertically is provided on the bracket (4).
2. The positioning vibration filling mechanism according to claim 1, characterized in that: The positioning component (5) includes a fixed plate (51) that is vertically slidably disposed on the bracket (4). The bracket (4) is provided with a lifting component (52) that drives the fixed plate (51) to slide. The fixed plate (51) is symmetrically arranged about the weighing device (3). The fixed plate (51) is provided with a clamping cylinder (53) that is electrically connected to the control system. The piston rod of the clamping cylinder (53) is provided with an arc-shaped clamping block (54) with a C-shaped cross-section. The C-shaped concave side of the arc-shaped clamping block (54) is used to abut against the outer wall of the tank (1).
3. The positioning vibration filling mechanism according to claim 2, characterized in that: The lifting component (52) includes a lifting cylinder (521) disposed on the bracket (4) and electrically connected to the control system. The fixing plate (51) is disposed on the piston rod of the lifting cylinder (521). A slider (522) is disposed on the fixing plate (51). A lifting groove (523) for the slider (522) to slide is provided on the bracket (4).
4. The positioning vibration filling mechanism according to claim 2, characterized in that: The vertical moving component (8) includes a vertical cylinder (81) disposed on the bracket (4) and electrically connected to the control system. The piston rod of the vertical cylinder (81) is provided with a mounting plate (82). The funnel (7) is disposed on the mounting plate (82). The bracket (4) is provided with a clearance slot (83) for the funnel (7) to pass through.
5. A positioning vibration filling mechanism according to claim 2, characterized in that: The transverse component (6) includes a transverse cylinder (61) disposed on the base plate (2) and electrically connected to the control system. An ear plate (62) is disposed on the base plate (2). A guide rod (63) parallel to the piston rod axis of the transverse cylinder (61) is slidably disposed on the ear plate (62). A bracket (4) is disposed on the guide rod (63). A transmission plate (64) is disposed between the piston rod of the transverse cylinder (61) and the guide rod (63).
6. A positioning vibration filling mechanism according to claim 2, characterized in that: The bracket (4) is provided with a detection plate (9), and the detection plate (9) is provided with a position detector (10) electrically connected to the control system. The detection end of the position detector (10) is used to point to the tank (1).
7. A positioning vibration filling mechanism according to claim 6, characterized in that: The top of the weighing device (3) is horizontally slidably equipped with a conveyor belt (11), and the tank (1) is placed on the conveyor belt (11).
8. A positioning vibration filling mechanism according to claim 2, characterized in that: The arc-shaped clamp (54) is provided with a rubber pad (12), which is used to abut against the outer wall of the tank (1).
Citation Information
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