Multi-station needle cylinder arranging plate

The design of a multi-station needle cylinder sorting plate uses long holes and suction cups for connection, which solves the problem of needle cylinders falling on the existing sorting plate, achieves efficient and stable needle cylinder transportation and material sorting, and improves production efficiency and safety.

CN223479962UActive Publication Date: 2025-10-28HENAN TUOREN XINHUI MEDICAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422903767.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-10-28
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

During the production process of syringes, the existing material sorting plate is prone to causing the syringes to fall and is not very stable, which increases the difficulty of operation and makes it difficult to achieve efficient and stable conveying and material sorting.

Method used

A multi-station needle cylinder sorting plate is designed, which adopts a long hole structure, combined with a suction cup connection and adjustment device to improve the stability and positioning accuracy of the needle cylinder on the material sorting plate, and realizes efficient and accurate material separation and placement through the gripper.

Benefits of technology

It realizes the rapid and stable delivery and material sorting of syringes, improves production efficiency, ensures the safety and hygiene of products, and reduces the difficulty of operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of needle cylinder production, in particular to a multi-station needle cylinder material arranging plate which comprises a material arranging plate body arranged on a conveying device, a plurality of long-strip-shaped holes are formed in the material arranging plate body, and a gap is formed between every two long-strip-shaped holes. A connecting device used for being connected with a conveying device is arranged on the lower side of the material arranging plate body, an adjusting device used for adjusting the width of the long-strip-shaped hole is arranged on the upper portion of the material arranging plate body, the material arranging speed is increased, the conveying stability of the needle cylinder body is guaranteed, and the using effect is improved.
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Description

Technical Field

[0001] This utility model relates to the field of syringe manufacturing technology, specifically to a multi-station syringe feeding plate. Background Technology

[0002] Syringes are a common medical device whose main function is to inject liquids into the human body through a needle to achieve the purpose of diagnosis, treatment, and prevention of diseases. Currently, disposable syringes are widely used in the medical system because they do not require sterilization. Users only need to tear open the outer packaging. They are convenient, safe, and hygienic.

[0003] Disposable syringes include syringe barrels, core rods, rubber stoppers, and needles. During the production process, the syringe barrels need to be transported between different processing steps. When producing small syringe barrels, they need to be removed from the production line for sterilization and material handling. However, existing material handling plates mostly have many individual holes on a flat plate. Due to the small diameter of the syringe barrels, material handling plates with individual holes increase the difficulty of feeding the syringe barrels during use, and some syringe barrels may fall out of the holes, resulting in poor stability. Therefore, this technical solution is proposed to improve the process. Utility Model Content

[0004] The purpose of this utility model is to overcome the shortcomings of the existing technology and provide a multi-station syringe feeding plate.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a multi-station syringe feed plate, comprising a feed plate body disposed on a conveying device, wherein the feed plate body is provided with a plurality of elongated holes, and a gap is provided between two elongated holes; a connecting device for connecting to the conveying device is provided on the lower side of the feed plate body; and an adjusting device for adjusting the width of the elongated holes is provided on the upper part of the feed plate body.

[0006] Furthermore, the conveying device consists of two parallel strip conveyor belts, with both ends of the material handling plate body positioned between the two strip conveyor belts.

[0007] Furthermore, the connecting device includes suction cups disposed on the lower surface of the material handling plate body, and the suction cups are disposed at both ends of the material handling plate body.

[0008] Furthermore, the adjusting device includes a spacer bar disposed on the side of the elongated hole, the spacer bar being provided with various widths, and the spacer bar being bolted to the material handling plate body.

[0009] Furthermore, a gripping device is provided on the side of the conveying device. The gripping device includes a gripper, which includes two clamping rods arranged opposite each other. The side of the clamping rods is provided with an opening groove for accommodating the syringe body.

[0010] The beneficial effects of this utility model embodiment are as follows: The material sorting plate body is provided with multiple elongated holes, and the elongated holes can be used to place multiple syringe bodies. Compared with the existing multi-hole material sorting plate body, the operation difficulty is reduced and the space for inserting syringe bodies into the material sorting plate body is increased, so that multiple syringe bodies can be placed into the elongated holes more quickly, thus speeding up the material sorting rate. The suction cups are set at both ends of the material sorting plate body. When in use, the suction cups at the bottom can be adsorbed onto the strip conveyor belt, increasing the connection stability with the strip conveyor belt, making the positioning of the material sorting plate body accurate, ensuring the accurate placement of the gripper, improving the use effect, and not affecting the picking and placing of the material sorting plate body. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0012] Figure 2 This is a rear view structural diagram of the utility model;

[0013] Figure 3 This is a schematic diagram of the clamping rod structure of this utility model;

[0014] Figure 4 This is a schematic diagram of the structure of the present invention in use.

[0015] Figure 5 This is an enlarged structural diagram of point A in this utility model;

[0016] Figure 6 This is a schematic diagram of the structure of this utility model from another perspective of its use.

[0017] Figure 7 This is an enlarged structural diagram of point B in this utility model;

[0018] In the diagram: 1. Conveyor belt; 2. Mounting plate; 201. Frame head; 202. Material distribution paddle; 203. Drive unit; 3. Conveying channel; 4. Material sorting plate body; 401. Spacer bar; 402. Suction cup; 5. Material distribution plate; 501. Top rod; 502. Material storage rack; 6. Handle; 601. Clamping rod. Detailed Implementation

[0019] The preferred embodiments of the present invention will now be described with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are merely for explaining the technical principles of the present invention and are not intended to limit the scope of protection of the present invention.

[0020] See Figures 1 to 7 This utility model discloses a multi-station syringe feeder plate, including a feeder plate body 4 disposed on a conveying device. The feeder plate body 4 is provided with multiple elongated holes, with a gap between two elongated holes. Multiple syringe bodies can be placed inside the elongated holes. Compared with the existing multi-hole feeder plate body, the operation difficulty is reduced and the space for inserting syringe bodies into the feeder plate body 4 is increased, so that multiple syringe bodies can be placed into the elongated holes more quickly, thereby speeding up the feeder plate and improving the performance.

[0021] The conveying device consists of two parallel strip conveyor belts. The two ends of the material sorting plate body are supported between the two strip conveyor belts. The syringe body is mounted on the elongated holes on the material sorting plate body through the lugs. The two strip conveyor belts support the material sorting plate body. A connecting device for connecting with the conveying device is provided on the lower side of the material sorting plate body. The connecting device includes suction cups 402 set on the lower surface of the material sorting plate body. The suction cups 402 are set at both ends of the material sorting plate body. In use, the lower suction cups 402 can be adsorbed on the strip conveyor belts, increasing the connection stability with the strip conveyor belts, making the positioning of the material sorting plate body accurate, ensuring the accurate placement of the gripper 6, improving the use effect, and not affecting the picking and placing of the material sorting plate body.

[0022] The upper part of the feed plate body is provided with an adjustment device for adjusting the width of the elongated hole. The adjustment device includes a spacer 401 set on the side of the elongated hole. The spacer 401 is provided with various width specifications. The spacer 401 is bolted to the feed plate body 4. After the syringe body is placed into the elongated hole, the spacer 401 has a certain thickness. By using spacers 401 of different widths, the shaking amplitude of the ear on the syringe body can be reduced, ensuring the feeding stability of the syringe body and improving the use effect. In addition, the spacer can be replaced according to the syringe body of different specifications to ensure the stability of the syringe body.

[0023] In use, the conveyor belt 1 transports the formed syringe body forward and lifts it to a certain height, then transports it to the rear conveyor frame. The conveyor frame is tilted downward to facilitate the smooth sliding of the syringe under gravity. The upper part of the conveyor frame is the frame head 201, which is used to receive the syringe from the conveyor belt 1. The lower part of the conveyor frame is designed with at least two parallel conveying channels 3 to separate and transport the syringes, thereby improving processing efficiency. The width and length of the conveying channels 3 are customized according to the size of the syringe. The syringe body hooks are engaged on the conveying channels 3 to ensure that the syringes do not fall or squeeze each other during the transport process, thus improving the transport effect of the syringe body.

[0024] The frame head 201 and the conveyor channel 3 are arranged in a Y-shape. A material distribution device is installed at the connection between the frame head 201 and the conveyor channel 3. This device mainly consists of a material distribution lever 202 and a drive device 203. The material distribution lever 202 is located at the inlet of the conveyor channel 3. Driven by the drive device 203, the syringes are distributed from a single row to multiple rows. The drive device 203 can be a cylinder, an electric push rod, or a drive motor, etc. In this embodiment, a drive motor mounted on the mounting plate 2 above the conveyor channel 3 is preferred. By controlling the rotation direction and speed of the motor, the movement of the material distribution lever 202 can be accurately controlled, achieving uniform distribution of the syringes. This allows the single row of syringes conveyed by the conveyor belt 1 to be changed into multiple rows according to usage requirements. When the gripper 6 is placed on the material sorting plate 4, multiple rows can be retrieved at once, greatly improving production efficiency. To further enhance the automation and counting function of the device, a counting sensor can be additionally installed on the mounting plate 2 to count the number of syringes passing through the conveyor channel 3, providing data support for production management and ensuring the accuracy and traceability of the production process.

[0025] The end of the conveyor channel 3 is connected to a arranging device for centralized and orderly arranging syringes. The arranging device includes a horizontally positioned distributing tray 5, which is driven by a motor at its bottom. Multiple grooves for accommodating individual syringes are evenly distributed along the sides of the distributing tray 5, ensuring that each syringe is stably positioned and supported. As the distributing tray 5 rotates, the syringes are fed one by one into the next processing stage. To further improve the convenience of storing and transferring syringes, multiple storage racks 502 can be horizontally installed at the output end of the distributing tray 5 for temporarily storing sorted syringes. The storage racks 502 are equipped with grooved conveyor chains. The distributing tray 5 transports the syringe bodies one by one onto the storage racks 502, maintaining spacing between the syringe bodies through the grooves. A push rod 501 is installed below the storage racks 502, which can be pneumatically or electrically driven for transferring syringes when necessary. In the next process, the syringe is lifted from the storage rack 502, so that the upper part of the syringe body protrudes from the storage rack 502. A gripping device is set above the storage rack 502. The output end of the gripping device is set on the side of the strip conveyor belt. The gripping device includes a gripper 6, which includes two clamping rods 601 arranged opposite each other. The side of the clamping rods 601 is provided with an opening slot for accommodating the syringe body. The gripper is controlled by a robotic arm or a drive cylinder to accurately grip the two opposite clamping rods and pre-separate the syringe body 4 through the opening slots on the side. Then, it is accurately placed into the elongated hole in the adjacent material sorting plate body 4. This realizes the full automation of the entire process of efficient conveying, precise material sorting and orderly placement of syringe bodies from single row to multiple rows, which significantly improves the production and processing efficiency of syringes, while ensuring the safety and hygiene of the products.

[0026] It should be noted that in the description of this utility model, terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," which indicate direction or positional relationships, are based on the direction or positional relationships shown in the accompanying drawings. These are used merely for ease of description and do not indicate or imply that the device or element must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0028] The term "comprising" or any other similar term is intended to cover non-exclusive inclusion, such that a process, article, or apparatus / device that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to those processes, articles, or apparatus / devices.

[0029] The technical solution of this utility model has been described in conjunction with the preferred embodiments shown in the accompanying drawings. However, it will be readily understood by those skilled in the art that the protection scope of this utility model is obviously not limited to these specific embodiments. Without departing from the principle of this utility model, those skilled in the art can make equivalent changes or substitutions to the relevant technical features, and the technical solutions after these changes or substitutions will all fall within the protection scope of this utility model.

Claims

1. A multi-station syringe feeder plate, comprising a feeder plate body disposed on a conveying device, characterized in that: The material handling plate body is provided with a plurality of elongated holes, with a gap between two elongated holes. A connecting device for connecting to a conveying device is provided on the lower side of the material handling plate body, and an adjusting device for adjusting the width of the elongated holes is provided on the upper part of the material handling plate body.

2. The multi-station syringe feeding plate according to claim 1, characterized in that: The conveying device consists of two parallel strip conveyor belts, with the two ends of the material handling plate body positioned between the two strip conveyor belts.

3. The multi-station syringe feeder plate according to claim 2, characterized in that: The connecting device includes suction cups disposed on the lower surface of the material handling plate body, and the suction cups are disposed at both ends of the material handling plate body.

4. The multi-station syringe feeding plate according to claim 1, characterized in that: The adjusting device includes a spacer bar disposed on the side of the elongated hole. The spacer bar has various widths and is bolted to the material handling plate body.

5. The multi-station syringe feeding plate according to claim 1, characterized in that: The conveying device is provided with a gripping device on its side. The gripping device includes a gripper and two clamping rods arranged opposite each other. The side of the clamping rods is provided with an opening groove for accommodating the syringe body.