Piezoelectric vibration disc capable of being leveled

By introducing a combination of drive components and detection components into the piezoelectric vibration plate, using lasers and laser receiving heads to detect platform balance, and electric push rods and extrusion shells to adjust the height, automatic leveling of the vibration platform is achieved, solving the problem of material conveying deviation caused by uneven vibration platforms and improving the accuracy and stability of conveying.

CN223480021UActive Publication Date: 2025-10-28上海昊佰智造精密电子股份有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423143802.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-10-28
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

The existing piezoelectric vibrating plate cannot complete the conveying normally because the material conveying is offset and misplaced due to the uneven vibration platform.

Method used

A combination of drive components and detection components is adopted, and the laser and laser receiving head are used to detect the balance state of the vibration platform. The height of the drive source is adjusted by the electric push rod and extrusion shell, and automatic leveling is achieved in combination with the processor.

Benefits of technology

The automatic leveling of the vibration platform is realized, which ensures the accuracy and stability of material transportation and improves the accuracy of balance monitoring and the convenience of operation.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223480021U_ABST
    Figure CN223480021U_ABST
Patent Text Reader

Abstract

The utility model relates to a piezoelectric vibration disc capable of being leveled. The piezoelectric vibration disc comprises a driving assembly, a plurality of detection assemblies and a vibration platform, the driving assembly comprises a driving source and a plurality of driving parts, the driving parts are installed around the driving source, and the vibration platform is installed on the driving source; the multiple detection assemblies are installed around the driving source and the vibration platform. Compared with the prior art, the vibration platform is arranged on the driving source of the driving assembly, and when the detection assembly detects that the vibration platform is unbalanced, the driving part of the driving assembly adjusts the height of the driving source, so that the overall balance of the vibration platform is ensured; the heights of the driving source in different directions are adjusted through the electric push rod and the extrusion shell, and operation is convenient and accurate; the distance between the driving source and the vibration platform is detected through the laser device and the laser receiving head, multiple point positions of the vibration platform are measured at the same time, the balance monitoring precision is improved, and the height of the driving source can be conveniently and accurately adjusted in the follow-up process.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to vibratory feeders, and more particularly to a levelable piezoelectric vibratory feeder. Background Technology

[0002] A vibratory feeder is an auxiliary feeding device for automatic assembly or processing machinery, also known as a parts feeding device. The working principle of a vibratory feeder involves a frequency converter and motor to achieve automatic conveying. A pulse electromagnet under the hopper causes the hopper to vibrate vertically. An inclined spring plate drives the hopper to oscillate around its vertical axis. Parts inside the hopper rise along a spiral track due to this vibration. During this ascent, they undergo a series of track selections or posture changes, allowing them to automatically enter the assembly or processing position in a uniform state according to assembly or processing requirements. Its purpose is to automatically and orderly arrange disordered workpieces through vibration, accurately conveying them to the next process.

[0003] Piezoelectric vibratory feeders are a new type of vibratory feeding equipment that uses piezoelectric ceramics as the driving source. They use the inverse piezoelectric effect of the piezoelectric sheet to generate vibration, which drives the material trough to achieve material transfer. However, the driving force of piezoelectric vibratory feeders is slightly insufficient and cannot transport excessively heavy materials. Therefore, these devices are mostly used for micro or precision material transfer. Existing piezoelectric vibratory feeders are prone to material transfer deviation and misalignment due to unevenness of the vibration platform, which can lead to the inability to complete the material transfer normally.

[0004] Authorization announcement number CN215363322U discloses a height-adjustable vibratory feeder base, specifically comprising: a base with symmetrically fixed leveling components at the bottom and a hollow cylindrical sleeve fixed at the top. The inner cavity of the hollow cylindrical sleeve is connected to a lifting column via a lifting mechanism, which controls the lifting of the lifting column to adjust the height of the vibratory feeder. However, this prior art only achieves overall height adjustment of the vibratory feeder and cannot achieve leveling of the vibratory feeder itself.

[0005] In summary, designing a vibratory feeder that can be leveled is a technical problem that needs to be solved. Utility Model Content

[0006] The purpose of this invention is to overcome the shortcomings of the existing technology, such as uneven vibratory feeders causing inconvenience in conveying materials, and to provide an adjustable piezoelectric vibratory feeder.

[0007] The objective of this utility model can be achieved through the following technical solutions:

[0008] According to one aspect of the present invention, an adjustable piezoelectric vibratory feeder is provided, comprising a drive assembly, a plurality of detection components, and a vibration platform; the drive assembly includes a drive source and a plurality of drive units, the plurality of drive units being mounted around the drive source, and the vibration platform being mounted on the drive source; the plurality of detection components are mounted around the drive source and the vibration platform.

[0009] As a preferred technical solution, the drive source includes a support housing, the support housing is provided with a mounting groove, one end of the drive unit is installed in the mounting groove, and the other end is in contact with the ground.

[0010] As a preferred technical solution, the drive unit includes an electric push rod and an extrusion shell. The electric push rod is installed in the mounting groove, and the extrusion shell penetrates the support shell and forms a sliding pair with the support shell. One end of the extrusion shell is connected to the output end of the electric push rod, and the other end is in contact with the ground.

[0011] As a preferred technical solution, the drive unit further includes shock-absorbing pads, which are installed at the end of the extrusion shell that contacts the ground.

[0012] As a preferred technical solution, multiple detection components are equidistantly installed around the drive source and vibration platform, with the same orientation as and corresponding one-to-one with the multiple drive units installed on the drive source.

[0013] As a preferred technical solution, the detection component includes a laser with coincident axes and a laser receiver head; the laser is installed around the drive source, and the laser receiver head is installed around the vibration platform.

[0014] As a preferred technical solution, the laser is equipped with a protective cover.

[0015] As a preferred technical solution, the protective sleeve is provided with protective glass at the end near the laser emitter.

[0016] As a preferred technical solution, the laser receiver head is mounted around the vibration platform via a mounting base.

[0017] As a preferred technical solution, the vibratory feeder also includes a processor, which is electrically connected to the drive unit, the detection component, and the vibration platform.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1) The vibration platform of this utility model is installed on the drive source of the drive assembly. When the detection assembly detects that the vibration platform is unbalanced, the drive part of the drive assembly adjusts the height of the drive source to ensure the overall balance of the vibration platform.

[0020] 2) This utility model adjusts the height of the drive source in different positions by means of an electric push rod and an extrusion shell, making the operation convenient and accurate; shock-absorbing pads are installed on the extrusion shell to prevent additional vibrations during height adjustment that could cause instability of the vibration platform.

[0021] 3) This utility model uses a laser and a laser receiver head to detect the distance between the drive source and the vibration platform, which can determine whether the vibration platform has changed its attitude. It can simultaneously measure multiple points of the vibration platform, improve the accuracy of balance monitoring, and facilitate the subsequent precise adjustment of the height of the drive source.

[0022] 4) This utility model installs a protective cover on the laser and sets a protective glass on the side of the laser that emits laser light to prevent damage to the laser probe; the laser receiver head is installed around the vibration platform through a mounting base to adapt to vibration platforms of different shapes.

[0023] 5) This utility model is equipped with a processor that connects to the drive unit and the detection component, which enables the drive unit to automatically run to a specified distance to complete automatic leveling. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of an adjustable piezoelectric vibratory feeder according to the present invention.

[0025] Figure 2 This is a bottom view schematic diagram of the adjustable piezoelectric vibratory feeder of this utility model.

[0026] Figure 3 This is a partial schematic diagram of the connection structure of the drive unit of this utility model;

[0027] The numbers in the diagram are as follows:

[0028] 11. Drive source, 12. Support housing, 13. Vibration platform, 14. Extrusion housing, 15. Protective sleeve, 16. Laser, 17. Laser receiver head, 18. Shock-absorbing pads, 19. Electric push rod. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some, not all, of the embodiments of the present utility model. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present utility model.

[0030] This invention provides an adjustable piezoelectric vibratory feeder, including a drive assembly, multiple detection assemblies, and a vibration platform 13.

[0031] The drive assembly includes a drive source 11 and multiple drive units. The drive source 11 includes a support housing 12, which is integrally formed. A vibration platform 13 is mounted on one end of the drive source 11, and the support housing 12 at the other end has a mounting groove for mounting the drive units. Multiple drive units are equidistantly mounted on the support housing 12. Each drive unit includes an electric push rod 19, a compression shell 14, and a shock-absorbing pad 18. The electric push rod 19 is installed in the mounting groove, passes through the support housing 12, and is slidably connected to the drive unit. One end of the compression shell 14 is connected to the output end of the electric push rod 19, and the other end has a shock-absorbing pad 18 fixed inside, which contacts the ground.

[0032] Multiple detection components are equidistantly mounted around the drive source 11 and the vibration platform 13. The number of detection components is the same as that of the drive unit, and their installation orientation is the same. Each detection component includes a laser 16 and a laser receiver 17. The axes of the laser 16 and the laser receiver 17 are coincident, and the laser emitted by the laser 16 can be received by the laser receiver 17. The laser 16 is mounted around the drive source 11, and the laser receiver 17 is mounted around the vibration platform 13.

[0033] The laser 16 is equipped with a protective sleeve 15. The end of the protective sleeve 15 near the laser 16 that emits the laser is provided with protective glass to ensure that the laser is emitted normally while preventing the laser 16 from accumulating dust or being worn. The laser receiver head 17 is installed around the vibration platform 13 through a mounting base to adapt to vibration platforms 13 of different shapes.

[0034] The vibration platform 13 is mounted on top of the drive source 11, which generates vibration using the inverse piezoelectric effect of the piezoelectric element. Laser receiver heads 17 are equidistantly mounted on the sides of the vibration platform 13.

[0035] To facilitate automatic leveling, this invention can also be equipped with a processor, which is electrically connected to the drive unit, detection components, and vibration platform 13. The processor executes a pre-written program, causing the electric push rod 19 to automatically travel a specified distance to complete fully automatic leveling.

[0036] The working principle of this utility model is as follows:

[0037] The vibration of the vibration platform 13 is measured at high speed by using laser 16 in conjunction with laser receiver 17. After assembling the drive source 11 and the vibration platform 13, the balance is monitored by measuring the amplitude of each point on the vibration platform 13. If the amplitude difference is too large, the vibration platform 13 is in an unbalanced state, which will affect the material conveying. In this state, the electric push rod 19 is activated to push the extrusion shell 14 to move, which drives the shock-absorbing foot pad 18 to move, adjusting the support height of the drive source 11 and the vibration platform 13, so that the vibration platform 13 is kept balanced without the need for manual leveling and testing.

[0038] The automatic leveling function of this utility model is not limited to shape, appearance, or size; it can be a square, round, or irregularly shaped vibratory plate.

[0039] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various equivalent modifications or substitutions within the technical scope disclosed in this utility model, and these modifications or substitutions should all be covered within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the scope of the claims.

Claims

1. A levelable piezoelectric vibratory feeder, characterized in that, It includes a drive assembly, multiple detection assemblies and a vibration platform (13); the drive assembly includes a drive source (11) and multiple drive units, the multiple drive units are installed inside the drive source (11) and the vibration platform (13) is installed on the drive source (11); the multiple detection assemblies are installed around the drive source (11) and the vibration platform (13).

2. The adjustable piezoelectric vibratory feeder according to claim 1, characterized in that, The drive source (11) includes a support housing (12), which has a mounting groove. One end of the drive unit is installed in the mounting groove, and the other end is in contact with the ground.

3. The adjustable piezoelectric vibratory feeder according to claim 2, characterized in that, The drive unit includes an electric push rod (19) and an extrusion shell (14). The electric push rod (19) is installed in the mounting groove. The extrusion shell (14) penetrates the support shell (12) and forms a sliding pair with the support shell (12). One end of the extrusion shell (14) is connected to the output end of the electric push rod (19), and the other end is in contact with the ground.

4. The adjustable piezoelectric vibratory feeder according to claim 3, characterized in that, The drive unit also includes a shock-absorbing foot pad (18), which is installed at the end of the extrusion shell (14) that contacts the ground.

5. The adjustable piezoelectric vibratory feeder according to claim 1, characterized in that, Multiple detection components are equidistantly installed around the drive source (11) and vibration platform (13), corresponding one-to-one with the orientation of the multiple drive units installed on the drive source (11).

6. The adjustable piezoelectric vibratory feeder according to claim 1, characterized in that, The detection assembly includes a laser (16) with its axes aligned and a laser receiver (17); the laser (16) is mounted around a drive source (11) and the laser receiver (17) is mounted around a vibration platform (13).

7. The adjustable piezoelectric vibratory feeder according to claim 6, characterized in that, The laser (16) is fitted with a protective sleeve (15).

8. The adjustable piezoelectric vibratory feeder according to claim 7, characterized in that, The protective sleeve (15) has a protective glass at the end near the laser (16) that emits the laser.

9. The adjustable piezoelectric vibratory feeder according to claim 6, characterized in that, The laser receiver head (17) is mounted around the vibration platform (13) via a mounting base.

10. The adjustable piezoelectric vibratory feeder according to claim 1, characterized in that, The vibratory feeder also includes a processor that is electrically connected to the drive unit, the detection assembly, and the vibration platform (13).