Novel earthwork standard room sheet traction machine

Abstract

A novel earthwork standard room sheet traction machine relates to the technical field of sheets and comprises a traction frame, a hydraulic cut-off machine is arranged on one side of the traction frame, a bearing plate is arranged on the front side of the hydraulic cut-off machine, a guide mechanism is placed on the bearing plate, a pneumatic sheet clamping mechanism is arranged on the traction frame in a sliding fit mode, and the pneumatic sheet clamping mechanism is arranged on the traction frame. And a driving mechanism is mounted on the pneumatic clamping piece mechanism and can drive the pneumatic clamping piece mechanism to move along the traction frame. The sheet is firmly clamped through the pneumatic sheet clamping mechanism, the sheet is accurately controlled by the driving mechanism to move along the traction frame, and automatic traction and cutting of the sheet are achieved. The pneumatic material supporting mechanism facilitates centralized taking-out of the sheets, the efficiency and accuracy of sheet traction, cutting and follow-up treatment are greatly improved, the labor intensity is reduced, and the overall production efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of sheet technology, and more specifically, to a novel geocell sheet traction machine. Background Technology

[0002] Currently, geocells are widely used in various fields such as slope protection structure reinforcement, soft soil foundation improvement, and river regulation and dredging, playing a vital role. The current geocell production process mainly includes the initial preparation of sheets, precise drilling according to specific specifications, subsequent sheet cutting, and finally welding the cut sheets into shape using advanced geocell welding equipment to produce standard-compliant geocell products.

[0003] Currently, the production process of geocell strips involves perforating the geocell strips, which then require precise cutting using a cutting machine to divide them into segments of specific lengths. However, after cutting, these strips often need to be manually pulled and transported. They are first moved to a temporary storage location, and then transported a second time to the welding machine for the next welding operation. This intermediate transfer process is not only complex and cumbersome but also time-consuming and labor-intensive, significantly increasing the workload of workers and reducing overall production efficiency. Utility Model Content

[0004] The purpose of this invention is to solve the problems mentioned in the background art and to propose a new type of geocell sheet traction machine.

[0005] The technical solution adopted by this utility model to solve its technical problem is:

[0006] A novel geocell sheet traction machine includes a traction frame, a hydraulic cutter on one side of the traction frame, a support plate on the front side of the hydraulic cutter, a guide mechanism on the support plate, a pneumatic clamping mechanism that is slidably fitted on the traction frame, and a drive mechanism that is installed on the pneumatic clamping mechanism, the drive mechanism being able to drive the pneumatic clamping mechanism to move along the traction frame.

[0007] Furthermore, the hydraulic cutting machine includes a base, a support frame is provided on the base, a hydraulic cylinder is installed above the support frame, and a cutting blade is connected to the telescopic rod of the hydraulic cylinder.

[0008] Furthermore, a pressing mechanism is installed on the telescopic rod. The pressing mechanism includes an upper mounting plate, a guide sleeve on the upper mounting plate, a guide rod that is slidably fitted inside the guide sleeve, a pressing plate at the lower end of the guide rod, and a flexible spring between the pressing plate and the upper mounting plate.

[0009] Furthermore, the flexible spring can drive the pressure plate to move away from the upper mounting plate.

[0010] Furthermore, the traction frame includes a base plate, vertical support rods on both sides of the base plate, a horizontal rod at the top of the vertical support rods, a slide rail at the top of the horizontal rods, a reinforcing rod between the vertical support rods, a slider slidably fitted on the slide rail, and a pneumatic clamping mechanism fixedly connected to the two sliders.

[0011] Furthermore, the pneumatic clamping mechanism includes a traction plate, a connecting plate on the front side of the traction plate, and a clamping cylinder on the connecting plate. The two clamping cylinders are capable of clamping the sheet material.

[0012] Furthermore, the traction plate is provided with two support seats, and a guide roller is rotatably connected between the two support seats.

[0013] Furthermore, the pneumatic clamping mechanism includes a traction plate, on which two vertical plates are provided, and clamping cylinders are fixedly connected to the two vertical plates. The telescopic rod of the clamping cylinders is connected to a lower pressure plate.

[0014] Furthermore, the drive mechanism includes a drive motor, a rack is fixedly connected to one side of the traction frame, and a gear is connected to the output shaft of the drive motor, the gear cooperating with the rack.

[0015] Furthermore, a drive motor is fixedly connected to the bottom of the traction plate.

[0016] Furthermore, the traction frame is equipped with several pneumatic material support mechanisms. Each pneumatic material support mechanism includes a fixed plate, on which a material support cylinder is provided. The telescopic rod of the material support cylinder is connected to the material support plate.

[0017] Furthermore, the fixing plate is fixedly connected to the base plate by bolts.

[0018] Furthermore, the material support plate can be raised to a height higher than the slide rail when the material support cylinder is activated.

[0019] Furthermore, the guiding mechanism includes two guiding components. Each guiding component includes a sliding plate with a limiting plate and a support plate with an elongated groove. The sliding plate is equipped with bolts that pass through the sliding plate and the elongated groove and are then tightened and fixed by nuts.

[0020] Furthermore, the two limiting plates are arranged opposite to each other.

[0021] Furthermore, the support plate is provided with a guide plate, and the guide plate is provided with a number of strip perforations of different heights.

[0022] Compared with existing technologies, the advantages of this invention are as follows: This invention uses a pneumatic clamping mechanism to firmly clamp the sheet material, and a drive mechanism to precisely control its movement along the traction frame, thus realizing automated traction and cutting of the sheet material. The hydraulic cutting machine, in conjunction with the pressing mechanism, ensures the stability and accuracy of the cutting process, while the pneumatic material support mechanism facilitates the centralized removal of the sheet material, greatly improving the efficiency and accuracy of sheet material traction, cutting, and subsequent processing, reducing labor intensity, and enhancing overall production efficiency. Attached Figure Description

[0023] Figure 1 It is a structural diagram of the utility model;

[0024] Figure 2 This is a schematic diagram of the guiding mechanism;

[0025] Figure 3 This is a schematic diagram of the structure of the first embodiment of the pneumatic clamping mechanism;

[0026] Figure 4 This is a schematic diagram of the pneumatic material support mechanism;

[0027] Figure 5 for Figure 1 A magnified view of a section at point A in the middle;

[0028] Figure 6 This is a schematic diagram of the guide plate structure;

[0029] Figure 7 This is a schematic diagram of the second embodiment of the pneumatic clamping mechanism;

[0030] Figure 8 for Figure 7 A magnified view of a section at point B in the middle;

[0031] The components include: 1. Traction frame, 11. Base plate, 12. Vertical support rod, 13. Horizontal rod, 14. Slide rail, 15. Slider, 16. Reinforcing rod, 101. Fixing plate, 102. Material supporting cylinder, and 103. Material supporting plate.

[0032] 2. Pneumatic clamping mechanism; 21. Traction plate; 22. Drive motor; 23. Rack; 24. Support base; 25. Guide roller; 26. Connecting plate; 27. Clamping cylinder; 28. Vertical plate; 29. ​​Clamping cylinder; 210. Lower pressure plate.

[0033] 3. Pneumatic material support mechanism

[0034] 5. Hydraulic cutting machine; 51. Base; 52. Support frame; 53. Hydraulic cylinder; 54. Cutting blade; 55. Upper mounting plate; 56. Guide sleeve; 57. Guide rod; 58. Flexible spring; 59. Pressure plate.

[0035] 6 Support plate, 61 Sliding plate, 62 Limiting plate, 64 Long slot, 63 Bolt, 65 Guide plate, 651 Perforated strip. Detailed Implementation

[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of the present utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model. The present utility model will be further described with reference to the accompanying drawings and embodiments:

[0037] like Figures 1-6 As shown, a novel geocell sheet traction machine includes a traction frame 1, a hydraulic cutter 5 on one side of the traction frame, a support plate 6 on the front side of the hydraulic cutter, a guide mechanism on the support plate, and a pneumatic clamping mechanism 2 slidably fitted on the traction frame. A drive mechanism is mounted on the pneumatic clamping mechanism, which can drive the pneumatic clamping mechanism to move along the traction frame. By using the pneumatic clamping mechanism to traction the sheet to the traction frame for temporary storage, and with the traction frame connecting to the subsequent welding machine, the machine reduces intermediate handling, saves manpower, improves efficiency, and reduces labor intensity.

[0038] Hydraulic cutting machines can be purchased externally or made in-house, such as... Figure 2 and Figure 5 As shown, the hydraulic cutter includes a base 51, a support frame 52 on the base, a hydraulic cylinder 53 mounted above the support frame, and a cutter 54 connected to the telescopic rod of the hydraulic cylinder.

[0039] Furthermore, a pressing mechanism is installed on the telescopic rod to prevent sheet displacement when the cutter cuts the sheet. The pressing mechanism includes an upper mounting plate 55, a guide sleeve 56 on the upper mounting plate, a guide rod 57 slidably fitted inside the guide sleeve, a pressing plate 59 at the lower end of the guide rod, and a flexible spring 58 between the pressing plate and the upper mounting plate.

[0040] In a more detailed design, the flexible spring can drive the pressure plate to move away from the upper mounting plate.

[0041] In at least one embodiment, the traction frame includes a base plate 11, vertical support rods 12 on both sides of the base plate, a horizontal rod 13 at the top of the vertical support rods, a slide rail 14 at the top of the horizontal rods, a reinforcing rod 16 between the vertical support rods, a slider 15 slidably fitted on the slide rail, and a pneumatic clamping mechanism fixedly connected to the two sliders.

[0042] In at least one embodiment, such as Figure 3 and Figure 5 As shown, the pneumatic clamping mechanism includes a traction plate 21, a connecting plate 26 on the front side of the traction plate, and a clamping cylinder 27 on the connecting plate. The two clamping cylinders can clamp the sheet material.

[0043] Furthermore, the traction plate is provided with two support seats 24, and a guide roller 25 is rotatably connected between the two support seats.

[0044] In some embodiments, such as Figure 8 As shown, the pneumatic clamping mechanism includes a traction plate with two vertical plates 28. Clamping cylinders 29 are fixedly connected to the two vertical plates, and the telescopic rods of the clamping cylinders are connected to a lower pressure plate 210. When there is a sheet between the two vertical plates, the clamping cylinders can move to press the lower pressure plate down on the sheet and drive the sheet to move under the action of the drive mechanism.

[0045] In at least one embodiment, the driving mechanism includes a drive motor 22, a rack 23 is fixedly connected to one side of the traction frame, and a gear is connected to the output shaft of the drive motor, the gear cooperating with the rack.

[0046] The solution is detailed in that a drive motor is fixedly connected to the bottom of the traction plate.

[0047] In at least one embodiment, the traction frame is provided with a plurality of pneumatic material support mechanisms 3. For example... Figure 4 As shown, the pneumatic material support mechanism includes a fixed plate 101, on which a material support cylinder 102 is provided, and the telescopic rod of the material support cylinder is connected to the material support plate 103.

[0048] Furthermore, the support plate and the vertical support rods on both sides form a storage cavity for accommodating the sheet material. When the drive mechanism drives the pneumatic clamping mechanism to pull the sheet material, the sheet material is placed on the support plate, with vertical support rods on both sides providing limit. As more and more sheet material is pulled until the top sheet material approaches the slide rail position at the top of the horizontal rod, the sheet material storage capacity is close to the limit. At this point, the support cylinder actuates, causing the support plate to rise, and the sheet material can then be removed.

[0049] The solution is detailed in that the fixing plate is fixedly connected to the base plate by bolts.

[0050] In a more detailed design, the material support plate can be raised to a height higher than the slide rail when the material support cylinder is activated.

[0051] In at least one embodiment, the guiding mechanism includes two guiding components. Each guiding component includes a sliding plate 61, a limiting plate 62 on the sliding plate, a long slot 64 on the supporting plate, and a bolt 63 on the sliding plate. The bolt passes through the sliding plate and the long slot and is then tightened by a nut.

[0052] In a more detailed design, the two limiting plates are positioned opposite each other. The strip-shaped sheet can pass between the two limiting plates.

[0053] Furthermore, the support plate is provided with a guide plate 65, and the guide plate is provided with a number of strip perforations 651 of different heights, which mainly serve to initiate the sorting and support of the geocell sheet.

[0054] The working method ensures that the sheet traction machine has been correctly installed and debugged, and transports the sheets produced by the sheet production line to the vicinity of the pneumatic clamping mechanism of the traction machine, ready for clamping and traction.

[0055] Adjust the clamping cylinders or clamping cylinders on the pneumatic clamping mechanism according to the width and thickness of the sheet to ensure that the sheet is firmly clamped. Activate the pneumatic clamping mechanism to actuate the clamping cylinders or clamping cylinders and clamp the sheet. Activate the drive mechanism, such as a drive motor, to drive the pneumatic clamping mechanism along the slide rail of the traction frame through the engagement of gears and racks. Control the movement distance of the drive mechanism according to the traction distance set in the program to ensure that the sheet is accurately pulled to the predetermined position. When the pneumatic clamping mechanism moves the sheet to the vicinity of the hydraulic cutter, activate the hydraulic cutter. The extension rod of the hydraulic cylinder drives the cutter downward to cut the sheet. At the same time, the pressing mechanism ensures that the sheet position does not shift during the cutting process. The cut sheet falls into the receiving cavity formed by the support plate and the vertical support rods on both sides under the action of gravity.

[0056] The drive mechanism returns the pneumatic clamping mechanism to its original position, ready for the next clamping and traction. The pneumatic clamping mechanism resets, releasing the cut sheet. This process is repeated until the top sheet approaches the top of the slide rail on the horizontal bar. At this point, the material-supporting cylinder activates, raising the material-supporting plate above the slide rail height and lifting the sheet out. The sheet is then removed for connection to the subsequent welding machine. This reduces intermediate handling, saves manpower, improves efficiency, and reduces labor intensity.

[0057] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The descriptions of the above embodiments and specifications are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of protection claimed by this utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A novel geocell sheet traction machine, characterized in that, The device includes a traction frame, a hydraulic cutter is provided on one side of the traction frame, a support plate is provided on the front side of the hydraulic cutter, a guide mechanism is placed on the support plate, a pneumatic clamping mechanism is slidably fitted on the traction frame, and a drive mechanism is installed on the pneumatic clamping mechanism, which can drive the pneumatic clamping mechanism to move along the traction frame.

2. The novel geocell sheet traction machine according to claim 1, characterized in that, The hydraulic cutter includes a base, a support frame on the base, a hydraulic cylinder mounted above the support frame, and a cutter connected to the telescopic rod of the hydraulic cylinder.

3. The novel geocell sheet traction machine according to claim 2, characterized in that, The telescopic rod is equipped with a pressing mechanism, which includes an upper mounting plate, a guide sleeve on the upper mounting plate, a guide rod that is slidably fitted inside the guide sleeve, a pressing plate at the lower end of the guide rod, and a flexible spring between the pressing plate and the upper mounting plate.

4. The novel geocell sheet traction machine according to any one of claims 1 to 3, characterized in that, The traction frame includes a base plate, vertical support rods on both sides of the base plate, a horizontal rod at the top of the vertical support rods, a slide rail at the top of the horizontal rods, a reinforcing rod between the vertical support rods, a slider slidingly engaged on the slide rail, and a pneumatic clamping mechanism fixedly connected to the two sliders.

5. The novel geocell sheet traction machine according to claim 4, characterized in that, The pneumatic clamping mechanism includes a traction plate, a connecting plate on the front side of the traction plate, a clamping cylinder on the connecting plate, and two support seats on the traction plate, with a guide roller rotatably connected between the two support seats.

6. The novel geocell sheet traction machine according to claim 4, characterized in that, The pneumatic clamping mechanism includes a traction plate, on which two vertical plates are provided. Clamping cylinders are fixedly connected to the two vertical plates, and the telescopic rods of the clamping cylinders are connected to a lower pressure plate.

7. The novel geocell sheet traction machine according to claim 1, characterized in that, The drive mechanism includes a drive motor, a rack is fixedly connected to one side of the traction frame, and a gear is connected to the output shaft of the drive motor, the gear cooperating with the rack.

8. The novel geocell sheet traction machine according to claim 1, characterized in that, The traction frame is equipped with several pneumatic material support mechanisms. Each pneumatic material support mechanism includes a fixed plate, on which a material support cylinder is provided. The telescopic rod of the material support cylinder is connected to the material support plate.

9. The novel geocell sheet traction machine according to claim 1, characterized in that, The guiding mechanism includes two guiding components. Each guiding component includes a sliding plate with a limiting plate and a support plate with an elongated groove. The sliding plate is equipped with bolts that pass through the sliding plate and the elongated groove and are then tightened by nuts.

10. The novel geocell sheet traction machine according to claim 9, characterized in that, The support plate is provided with a guide plate, and the guide plate is provided with a number of strip perforations of different heights.

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