Novel uncoiling mechanism of splitting machine

By designing a new unwinding mechanism for the slitting machine and using fixed and movable tile covers in combination with bolt connections and a magnetic powder clutch, the problem of inconsistent expansion shaft specifications for different unwinding machines was solved, achieving rapid compatibility and efficient production.

CN223480454UActive Publication Date: 2025-10-28KUNSHAN ALUMINUM
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Patent Information

Application Number
CN202422936203.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-29
Publication Date
2025-10-28
Estimated Expiration
2034-11-29

AI Technical Summary

Technical Problem

The expansion shaft specifications of different uncoilers are not uniform, resulting in the incompatibility between the uncoiler mechanism of the thin shear and the slitting machine, causing low production efficiency and difficulty in inspection and maintenance.

Method used

A new unwinding mechanism for a slitting machine was designed, which included a ground fixed base, an expansion shaft base, an expansion shaft locking mechanism and a power transmission mechanism. The expansion shaft was fixed by a semicircular fixed tile cover and a movable tile cover, and fast compatibility and stable transmission were achieved by bolt connection and magnetic powder clutch.

Benefits of technology

It realizes the rapid compatibility of air shafts between different unwinding mechanisms, reduces production costs, improves production efficiency and facilitates inspection and maintenance.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel uncoiling mechanism of a splitting machine, which is characterized by comprising a ground fixed base, a plurality of uncoiling rollers and a plurality of uncoiling rollers, the expansion shaft base is arranged on the ground fixed base, the expansion shaft base comprises a semicircular fixed tile cover and a semicircular movable tile cover corresponding to the fixed tile cover, and the fixed tile cover and the movable tile cover are used for fixing an air expansion shaft; the expansion shaft locking mechanism is positioned on at least one side of the expansion shaft base; and the power transmission mechanism is used for transmitting power to the air expansion shaft located in the expansion shaft base. According to the utility model, the inflatable shafts between different uncoiling mechanisms can be rapidly compatible, the secondary uncoiling processing on the splitting machine after uncoiling of the thin shearing machine is rapidly realized, the uncoiling mechanism on the splitting machine and the uncoiling mechanism of the previous thin shearing machine are kept in the same size, the invalid working time of operators is reduced, and the production cost is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of unwinding mechanisms, specifically a novel unwinding mechanism for a slitting machine. Background Technology

[0002] The components of the uncoiling mechanism of the thin shearing machine vary in model and specification due to the different equipment periods they are from, causing many problems for normal inspection and maintenance, as well as the procurement and use of spare parts. In particular, the expansion shaft and its fixing base are not standardized, and different uncoilers use different specifications of air expansion shafts, causing confusion in normal production and significantly reducing production efficiency. In actual production, some aluminum foil rolls after slitting require secondary processing on the slitting machine due to different requirements or other reasons. However, the expansion shaft specifications used in the uncoiling mechanism of the thin shearing machine are different from those of other models, resulting in incompatibility issues between different uncoiling mechanisms due to the different expansion shafts. This makes it difficult to quickly achieve secondary uncoiling processing on the slitting machine after uncoiling on the thin shearing machine, leading to difficulties in production and maintenance. Utility Model Content

[0003] In order to overcome the defects in the prior art, this utility model provides a novel unwinding mechanism for a slitting machine, which is used to solve one or more of the above-mentioned problems.

[0004] This application discloses a novel unwinding mechanism for a slitting machine, characterized by comprising: a ground-fixed base; an expansion shaft base disposed on the ground-fixed base, the expansion shaft base including a semi-circular fixed cover and a semi-circular movable cover corresponding to the fixed cover, the fixed cover and the movable cover being used to fix the air expansion shaft; an expansion shaft locking mechanism located on at least one side of the expansion shaft base, used to lock the fixed cover and the movable cover; and a power transmission mechanism for transmitting power to the air expansion shaft located in the expansion shaft base.

[0005] Furthermore, the fixed cover has a fixing nut on its side, and the movable cover has a clearance through hole corresponding to the fixing nut; the expansion shaft locking mechanism includes a connecting screw and a clamping nut connected by bolts, wherein one end of the connecting screw is connected to the clamping nut, and the other end of the connecting screw passes through the clearance through hole and is connected to the fixing nut.

[0006] Furthermore, the bottom end of the fixed tile cover is connected to the ground fixed base, and the height of the movable tile cover is less than the height of the fixed tile cover.

[0007] Furthermore, the power transmission mechanism includes a magnetic powder clutch and a pair of wheels connected to the magnetic powder clutch, the pair of wheels being used to connect to the air shaft located in the air shaft base.

[0008] Furthermore, the ground fixing base is a plate-like structure, and the bottom of the ground fixing base is a plane.

[0009] Furthermore, the ground-fixed base has connection holes, and the power transmission mechanism and the expansion shaft base are respectively connected to different connection holes.

[0010] Furthermore, the expansion shaft base also includes a bearing sleeve, which is located between the fixed bearing cover and the movable bearing cover and abuts against the inner walls of the fixed bearing cover and the movable bearing cover, and the air expansion shaft passes through the inside of the bearing sleeve.

[0011] The beneficial effects of this utility model are as follows:

[0012] 1. It enables rapid compatibility of air shafts between different uncoiling mechanisms, quickly realizing secondary uncoiling processing on the slitting machine after uncoiling on the thin shearing machine. It also ensures that the uncoiling mechanism on the slitting machine is of the same size as the uncoiling mechanism of the preceding thin shearing machine, reducing the ineffective working time of operators, lowering production costs, and making inspection and maintenance operations faster and more efficient.

[0013] 2. Both the movable and fixed cover plates can have a good connection effect, improving compatibility with air shafts of different sizes, and making the locking effect between the movable and fixed cover plates better.

[0014] To make the above and other objects, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of a novel unwinding mechanism for a slitting machine from a first-view perspective, according to an embodiment of this utility model.

[0017] Figure 2 This is a schematic diagram of the structure of a novel unwinding mechanism for a slitting machine in an embodiment of this utility model from a second perspective;

[0018] Figure 3 This is a detailed drawing of a novel unwinding mechanism for a slitting machine according to an embodiment of this utility model;

[0019] The reference numerals in the above figures are as follows: 1. Ground fixed base; 2. Expansion shaft base; 21. Fixed bearing cover; 211. Fixed nut; 22. Movable bearing cover; 23. Bearing sleeve; 3. Expansion shaft locking mechanism; 31. Connecting screw; 32. Pressing nut; 4. Power transmission mechanism; 41. Magnetic powder clutch; 42. Coupler; 5. Air expansion shaft. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] like Figures 1 to 3 As shown in the figure, a novel unwinding mechanism for a slitting machine according to an embodiment of this application includes:

[0022] The ground-fixed base 1 is used for the expansion shaft base 2, the air expansion shaft 5 on it, and the power transmission mechanism 4, thereby making the whole structure more stable.

[0023] An expansion shaft base 2 is disposed on the ground fixed base 1, thereby enabling the expansion shaft base 2 to be fixedly connected to the ground fixed base 1 and giving the expansion shaft base 2 good stability. The expansion shaft base 2 includes a semi-circular fixed cover 21 and a semi-circular movable cover 22 corresponding to the fixed cover 21. The fixed cover 21 and the movable cover 22 are used to fix the air expansion shaft 5. The semi-circular structure of the fixed cover 21 and the movable cover 22 is used to accommodate the air expansion shaft 5, thereby fixing the air expansion shaft 5 through the cooperation of the fixed cover 21 and the movable cover 22.

[0024] An expansion shaft locking mechanism 3 is located on at least one side of the expansion shaft base 2 and is used to lock the fixed cover 21 and the movable cover 22. The expansion shaft locking mechanism 3 allows the fixed cover 21 and the movable cover 22 to be locked or unlocked. In the unlocked state, the movable cover 22 is detachable from the fixed cover 21, thereby making the air expansion shaft 5 detachable relative to the expansion shaft base 2. In the locked state, the fixed cover 21 and the movable cover 22 are locked together, thereby fixing the air expansion shaft 5 between the fixed cover 21 and the movable cover 22. In this embodiment, the expansion shaft locking mechanism 3 is a threaded locking structure. Of course, in other optional embodiments, the specific implementation of the expansion shaft locking mechanism 3 can be adjusted according to actual needs.

[0025] The power transmission mechanism 4 is used to transmit power to the air expansion shaft 5 located in the expansion shaft base 2, so that the power transmission mechanism 4 rotates to make the air expansion shaft 5 rotate, thereby causing the material on the air expansion shaft 5 to rotate.

[0026] In this embodiment, in the initial unlocked state, the movable cover 22 is separated from the fixed cover 21. According to the size of the expansion shaft mechanism in the preceding thin shearing machine, the corresponding air expansion shaft 5 is installed on the fixed cover 21. The movable cover 22 and the fixed cover 21 are closed to place the air expansion shaft 5 therein. Then, the movable cover 22 and the fixed cover 21 are locked by the expansion shaft locking mechanism 3, and the power transmission mechanism 4 is connected to the air expansion shaft 5. Then, the rotation of the power transmission mechanism 4 drives the air expansion shaft 5 to rotate, thereby causing the material on the air expansion shaft 5 to rotate.

[0027] The above structure enables the air shaft 5 between different uncoiling mechanisms to be quickly compatible, and to quickly realize the secondary uncoiling process on the slitting machine after the thin shearing machine uncoils. This ensures that the uncoiling mechanism on the slitting machine is kept in the same size as the uncoiling mechanism of the preceding thin shearing machine, reducing the ineffective working time of operators, lowering production costs, and making inspection and maintenance operations faster and more efficient.

[0028] Specifically, the fixed cover 21 has a fixing nut 211 on its side, and the movable cover 22 has a clearance through hole corresponding to the fixing nut 211. The expansion shaft locking mechanism 3 includes a connecting screw 31 and a clamping nut 32 connected by bolts. One end of the connecting screw 31 is connected to the clamping nut 32, and the other end of the connecting screw 31 passes through the clearance through hole and is connected to the fixing nut 211. Thus, the connecting screw 31 connects the fixing nut 211 and the clamping nut 32 respectively, so that when facing air expansion shafts 5 of different sizes, the threaded connection of the clamping nut 32 to the connecting screw 31, combined with the locking effect of the clearance through hole wall, achieves a better locking effect. With the above structure, the movable cover 22 and the fixed cover 21 can have a good connection effect, improving the compatibility with air expansion shafts 5 of different sizes, and making the locking effect between the movable cover 22 and the fixed cover 21 better.

[0029] Specifically, the bottom end of the fixed tile cover 21 is connected to the ground fixed base 1, and the height of the movable tile cover 22 is less than the height of the fixed tile cover 21, so that the fixed tile cover 21 has a better support effect, and thus the movable tile cover 22 has better stability.

[0030] Specifically, the power transmission mechanism 4 includes a magnetic powder clutch 41 and a coupling wheel 42 connected to the magnetic powder clutch 41. The magnetic powder clutch 41 is used to stably transmit a constant torque, thereby easily and effectively controlling the rotational speed of the air shaft 5. The coupling wheel 42 is used to connect to the air shaft 5 located in the air shaft base 2, thereby enabling the air shaft 5 and the magnetic powder clutch 41 to have a good synchronous rotation effect.

[0031] Specifically, the ground fixing base 1 has a plate-like structure and a flat bottom, which gives the ground fixing base 1 good stability, thereby making the expansion shaft base 2 and the power transmission mechanism 4 located on it more stable during operation.

[0032] Specifically, the ground fixing base 1 has connecting holes, and the power transmission mechanism 4 and the expansion shaft base 2 are respectively connected to different connecting holes. That is, both the power transmission mechanism 4 and the expansion shaft base 2 are connected to the ground fixing base 1 through connecting holes on the ground fixing base 1. In this embodiment, both the power transmission mechanism 4 and the expansion shaft base 2 are bolted to the ground fixing base 1, thereby making them detachable and providing good connection stability. Of course, in other optional embodiments, the power transmission mechanism 4 and the expansion shaft base 2 can be connected to the ground fixing base 1 in other ways.

[0033] Specifically, the expansion shaft base 2 also includes a bearing sleeve 23, which is located between the fixed cover 21 and the movable cover 22 and abuts against the inner walls of the fixed cover 21 and the movable cover 22. The air expansion shaft 5 passes through the bearing sleeve 23. Thus, in the process of fixing different air expansion shafts 5, the tightness of the bearing sleeve 23 itself is adjusted to adapt to the corresponding air expansion shaft 5 specifications, thereby achieving a good fixing effect in the process of fixing different air expansion shafts 5.

[0034] This utility model uses specific embodiments to illustrate the principle and implementation of the utility model. The above description of the embodiments is only for the purpose of helping to understand the method and core idea of ​​the utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation and application scope based on the idea of ​​the utility model. Therefore, the content of this specification should not be construed as a limitation of the utility model.

Claims

1. A novel unwinding mechanism for a slitting machine, characterized in that, include: Ground-fixed base; An expansion shaft base is provided on the ground fixed base. The expansion shaft base includes a semi-circular fixed cover and a semi-circular movable cover corresponding to the fixed cover. The fixed cover and the movable cover are used to fix the air expansion shaft. An expansion shaft locking mechanism is located on at least one side of the expansion shaft base and is used to lock the fixed cover and the movable cover. A power transmission mechanism for transmitting power to the air shaft located in the air shaft base.

2. The novel unwinding mechanism of a slitting machine according to claim 1, characterized in that, The fixed tile cover has a fixing nut on its side, and the movable tile cover has a clearance through hole corresponding to the fixing nut; The expansion shaft locking mechanism includes a connecting screw and a clamping nut that are bolted together, wherein one end of the connecting screw is connected to the clamping nut, and the other end of the connecting screw passes through the clearance hole and is connected to the fixing nut.

3. The novel unwinding mechanism of a slitting machine according to claim 1, characterized in that, The bottom end of the fixed tile cover is connected to the ground fixed base, and the height of the movable tile cover is less than the height of the fixed tile cover.

4. The novel unwinding mechanism of a slitting machine according to claim 1, characterized in that, The power transmission mechanism includes a magnetic powder clutch and a pair of wheels connected to the magnetic powder clutch, the pair of wheels being used to connect to the air shaft located in the air shaft base.

5. A novel unwinding mechanism for a slitting machine according to claim 1, characterized in that, The ground fixing base is a plate-shaped structure, and the bottom of the ground fixing base is flat.

6. The novel unwinding mechanism of a slitting machine according to claim 1, characterized in that, The ground-fixed base has connection holes, and the power transmission mechanism and the expansion shaft base are respectively connected to different connection holes.

7. A novel unwinding mechanism for a slitting machine according to claim 1, characterized in that, The expansion shaft base also includes a bearing sleeve, which is located between the fixed bearing cover and the movable bearing cover and abuts against the inner walls of the fixed bearing cover and the movable bearing cover. The air expansion shaft passes through the inside of the bearing sleeve.