Wire rod winding machine of cable

By simplifying the structure of the wire winding machine and using pressure rollers and a rotating motor to drive the winding block, the problem of difficult maintenance of traditional wire winding machines is solved, and stable operation and low-cost maintenance of the equipment are achieved.

CN223480490UActive Publication Date: 2025-10-28DONGGUAN ZEDE ELECTRONICS CO LTD
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Patent Information

Application Number
CN202423067454.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-11
Publication Date
2025-10-28
Estimated Expiration
2034-12-11

AI Technical Summary

Technical Problem

Traditional wire winding machines have a complex structure, resulting in high manufacturing costs, difficult and expensive maintenance, a high demand for professional technicians, and long downtime.

Method used

The wire winding machine with a simplified structure includes a wire guiding assembly, a winding assembly, and a vision assembly. It uses a first and a second pressure roller to stably transport the wire, and a rotating motor drives the winding block, reducing the number of parts and complexity. An industrial camera is used to monitor the winding quality.

Benefits of technology

It achieves stable wire transmission and simple maintenance, reduces equipment maintenance frequency and cost, and reduces reliance on professional technicians.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a wire rod winding machine of a cable. The wire rod winding machine comprises a machine body; the wire guide assembly is mounted on one side of the machine body; the wire guiding assembly comprises a stand column, a supporting plate, a first wire pressing wheel and a second wire pressing wheel. The winding assembly is mounted on the other side of the machine body; the winding assembly comprises a lifting plate, a lifting motor, a rotating motor, a rotating disc and a winding block. The visual assembly is mounted above the winding assembly; the visual assembly comprises a sliding table air cylinder, a camera support and an industrial camera. The wire winding machine for the cable is simple in structure and convenient to use, stable conveying of the wire is achieved through the first wire pressing wheel and the second wire pressing wheel, and an extra complex transmission mechanism is not needed. Meanwhile, the winding block is detachably installed on the rotating disc, the rotating motor is used for directly driving the rotating disc to rotate, the number of parts is reduced, the complexity is reduced, the equipment is easier and more convenient to maintain, the requirements of professional technicians are reduced, and the maintenance frequency and cost are reduced.
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Description

Technical Field

[0001] This utility model relates to the field of wire winding machine technology, and in particular to a wire winding machine for cables. Background Technology

[0002] A wire winding machine is a device that winds up wires and cables, and is widely used in various industries such as wire and cable, plastics, and textiles. It is often used to wind continuously produced wires, such as electric wires and cables, into coils for subsequent storage, transportation, and use.

[0003] However, traditional wire winding machines are complex in structure, containing numerous mechanical parts, transmission systems, and control systems. This complexity not only increases manufacturing costs but also makes subsequent maintenance difficult and expensive. If a component malfunctions, specialized technicians are often required for diagnosis and repair, which not only prolongs downtime but also increases the company's operating costs. Utility Model Content

[0004] Based on this, the present invention provides a cable winding machine with a simple structure and convenient use.

[0005] To achieve the objectives of this utility model, the following technical solution is adopted:

[0006] A cable winding machine, comprising:

[0007] Organism;

[0008] A wire guiding assembly is installed on one side of the machine body; the wire guiding assembly includes a column connected to one side of the machine body, a support plate installed on the top of the column, a first wire pressing wheel rotatably installed on the bottom of the support plate, and a second wire pressing wheel elastically installed on the top of the support plate; the first wire pressing wheel and the second wire pressing wheel are used for wires to pass through.

[0009] A winding assembly is installed on the other side of the machine body; the winding assembly includes a lifting plate slidably connected to the machine body, a lifting motor installed on the back of the lifting plate, a rotary motor installed at the bottom of the lifting plate, a turntable coaxially connected to the rotor of the rotary motor, and at least one winding block detachably installed on the top surface of the turntable; and

[0010] A vision unit is installed above the winding assembly; the vision unit includes a slide cylinder mounted on the top of the lifting plate, a camera bracket for the slide connected to the slide cylinder, and an industrial camera mounted on the camera bracket; the industrial camera is coaxially arranged with the turntable, and the lens of the industrial camera is located above the winding block.

[0011] The aforementioned cable winding machine has a simple structure and is easy to use. It achieves stable cable delivery using a first and second pressure roller, eliminating the need for additional complex transmission mechanisms. Furthermore, the winding block is detachably mounted on the turntable, which is directly driven by a rotary motor. This reduces the number of parts and complexity, making equipment maintenance and upkeep simpler, reducing the need for specialized technicians, and lowering maintenance frequency and costs.

[0012] In one embodiment, the winding assembly further includes a wire end fixing block mounted on one side of the winding block; the top surface of the wire end fixing block is provided with a storage opening.

[0013] In one embodiment, the axis of the first pressing wheel is aligned with the axis of the second pressing wheel.

[0014] In one embodiment, a floating block is slidably connected to the top of the support plate, and the second pressing wheel is rotatably mounted on the floating block; a spring is connected to the side of the floating block facing away from the first pressing wheel, and the end of the spring facing away from the floating block is connected to the support plate, thereby realizing an elastic connection between the second pressing wheel and the support plate.

[0015] In one embodiment, the slide cylinder is an STM slide cylinder. Attached Figure Description

[0016] Figure 1 This is a three-dimensional schematic diagram of a cable winding machine according to one embodiment of the present invention.

[0017] Figure 2 for Figure 1 An enlarged view of circle A shown;

[0018] Figure 3 for Figure 1 A three-dimensional schematic diagram of a cable winding machine from another perspective;

[0019] Figure 4 for Figure 1 The diagram shows the winding start-up state of a cable winding machine.

[0020] Figure 5 for Figure 1 The diagram shows the completed winding state of a cable winding machine.

[0021] Attached image annotations:

[0022] 10-Body;

[0023] 20-Wire guiding assembly, 21-Post, 22-Support plate, 23-First pressing roller, 24-Second pressing roller, 25-Floating block, 26-Spring;

[0024] 30-Rewinding assembly, 31-Lifting plate, 32-Rotary motor, 33-Turntable, 34-Winding block, 35-Wire end fixing block, 350-Storage port;

[0025] 40-Vision component, 41-Slide cylinder, 42-Camera bracket, 43-Industrial camera;

[0026] 50-Wire. Detailed Implementation

[0027] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. Preferred embodiments of this utility model are shown in the drawings. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.

[0028] It should be noted that when a component is said to be "fixed to" another component, it can be directly attached to the other component or there may be an intervening component. When a component is said to be "connected to" another component, it can be directly connected to the other component or there may be an intervening component.

[0029] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.

[0030] Please see Figures 1 to 5 The present invention provides a cable winding machine according to one embodiment of the present invention, comprising a body 10, a cable guiding assembly 20 installed on one side of the body 10, a winding assembly 30 installed on the other side of the body 10, and a vision assembly 40 installed above the winding assembly 30.

[0031] The wire guiding assembly 20 includes a column 21 connected to one side of the body 10, a support plate 22 installed at the top of the column 21, a first pressing wheel 23 rotatably installed at the bottom of the support plate 22, and a second pressing wheel 24 elastically installed at the top of the support plate 22; the first pressing wheel 23 and the second pressing wheel 24 are used for threading the wire 50.

[0032] In this embodiment, the axis of the first pressing wheel 23 is aligned with the axis of the second pressing wheel 24.

[0033] In this embodiment, as Figure 2As shown, a floating block 25 is slidably connected to the top of the support plate 22, and the second pressure roller 24 is rotatably mounted on the floating block 25. A spring 26 is connected to the side of the floating block 25 facing away from the first pressure roller 23, and the end of the spring 26 facing away from the floating block 25 is connected to the support plate 22, thus achieving an elastic connection between the second pressure roller 24 and the support plate 22. Under the action of the spring 26, the second pressure roller 24 and the first pressure roller 23 can always abut against and clamp the wire 50, ensuring the stability of the wire 50 during the threading process, and also accommodating wires 50 of different diameters.

[0034] The winding assembly 30 includes a lifting plate 31 slidably connected to the machine body 10, a lifting motor (not shown) installed on the back of the lifting plate 31, a rotary motor 32 installed at the bottom of the lifting plate 31, a turntable 33 coaxially connected to the rotor of the rotary motor 32, at least one winding block 34 detachably installed on the top surface of the turntable 33, and a wire end fixing block 35 installed on one side of the winding block 34.

[0035] Specifically, such as Figure 2 As shown, the top surface of the wire end fixing block 35 is provided with a storage opening 350. The storage opening 350 is used to accommodate the wire end of the wire 50 to fix one end of the wire 50, so as to facilitate winding the wire 50 after tightening it.

[0036] In this embodiment, there are two winding blocks 34. Figure 4 and Figure 5 As shown, using two winding blocks 34, the wire 50 can be wound into a rounded rectangular disc. Understandably, in other embodiments, the final wound shape of the wire 50 can be changed by altering the number of winding blocks 34.

[0037] The vision component 40 includes a slide cylinder 41 mounted on the top of the lifting plate 31, a camera bracket 42 connecting the slide cylinder 41 to the slide, and an industrial camera 43 mounted on the camera bracket 42. The industrial camera 43 is coaxially arranged with the turntable 33, and the lens of the industrial camera 43 is located above the winding block 34. The industrial camera 43 is used to observe the winding situation on the winding block 34 in real time to prevent winding chaos and affect the final winding quality.

[0038] In this embodiment, the slide cylinder 41 is an STM slide cylinder. The industrial camera 43 can be raised and lowered by the slide cylinder 41, which can adjust the observation height and further improve the monitoring effect of winding quality.

[0039] The aforementioned cable winding machine has a simple structure and is easy to use. It utilizes the first pressure roller 23 and the second pressure roller 24 to achieve stable transmission of the cable 50, eliminating the need for additional complex transmission mechanisms. Simultaneously, the winding block 34 is detachably mounted on the turntable 33, which is directly driven to rotate by the rotary motor 32. This reduces the number of parts and complexity, making equipment maintenance and upkeep simpler, reducing the need for specialized technicians, and lowering maintenance frequency and costs.

[0040] The technical features of the above embodiments can be combined in any way. For the sake of brevity, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0041] The embodiments described above are merely illustrative of several implementations of this utility model, and while the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that those skilled in the art can make various modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model. Therefore, the protection scope of this utility model patent should be determined by the appended claims.

Claims

1. A cable winding machine, characterized in that, include: Organism; A wire guiding assembly is installed on one side of the machine body; the wire guiding assembly includes a column connected to one side of the machine body, a support plate installed on the top of the column, a first wire pressing wheel rotatably installed on the bottom of the support plate, and a second wire pressing wheel elastically installed on the top of the support plate; the first wire pressing wheel and the second wire pressing wheel are used for wires to pass through. A winding assembly is installed on the other side of the machine body; the winding assembly includes a lifting plate that is slidably connected to the machine body, a lifting motor installed on the back of the lifting plate, a rotary motor installed at the bottom of the lifting plate, a turntable that is coaxially connected to the rotor of the rotary motor, and at least one winding block that is detachably installed on the top surface of the turntable. and A vision unit is installed above the winding assembly; the vision unit includes a slide cylinder mounted on the top of the lifting plate, a camera bracket for the slide connected to the slide cylinder, and an industrial camera mounted on the camera bracket. The industrial camera is coaxially positioned with the turntable, and the camera lens is located above the winding block.

2. The cable winding machine according to claim 1, characterized in that, The winding assembly also includes a wire end fixing block installed on one side of the winding block; the top surface of the wire end fixing block has a storage opening.

3. The cable winding machine according to claim 1, characterized in that, The axis of the first pressing wheel is aligned with the axis of the second pressing wheel.

4. The cable winding machine according to claim 1, characterized in that, A floating block is slidably connected to the top of the support plate, and the second pressing wheel is rotatably mounted on the floating block; a spring is connected to the side of the floating block facing away from the first pressing wheel, and the end of the spring facing away from the floating block is connected to the support plate, thereby realizing the elastic connection between the second pressing wheel and the support plate.

5. A cable winding machine according to claim 1, characterized in that, The slide cylinder is an STM slide cylinder.