Winding device of flexible cord impregnator

By introducing a gear and rack structure and adjustment mechanism into the winding device of the dipping machine, the height of the guide roller can be adjusted, which solves the problem of wear and damage to the soft rope caused by the fixed position of the guide roller, extends the service life of the rope, and improves the stability and reliability of the equipment.

CN223480503UActive Publication Date: 2025-10-28QINGDAO RUIHUAYUAN WIRE IND CO LTD
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Patent Information

Application Number
CN202423078474.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-10-28
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

The installation position of the guide roller in the winding device of the existing dipping machine is fixed, and the tension of the soft cord cannot be adjusted, resulting in the soft cord being too tight or too loose, causing wear or damage, reducing the service life and increasing the risk of loosening.

Method used

A winding device for a soft rope impregnation machine was designed, which adopts a gear and rack structure and an adjustment mechanism. The motor drives the gear to move the rack and connecting plate, thereby realizing the height adjustment of the guide roller and flexibly adjusting the tension of the soft rope.

Benefits of technology

This effectively solves the wear problem caused by the fixed position of the guide roller, extends the service life of the rope, improves the stability and reliability of the equipment, and reduces the probability of failure.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of impregnator winding, and discloses a winding device of a flexible cord impregnator, which comprises a base and is characterized in that one end of the top of the base is provided with a winding mechanism for winding a flexible cord, the top of the base is fixedly provided with a drying box, two sides of the inner wall of the drying box are respectively provided with two guide rollers, and the guide rollers are arranged on the base. Adjusting mechanisms for adjusting the guide rollers are arranged on the two sides of the inner wall of the drying box, each adjusting mechanism comprises two symmetrical mounting blocks fixed to the top and the bottom of the two sides of the inner wall of the drying box, the four mounting blocks correspond to each other in a pairwise mode, first notches are formed in the ends, close to the guide rollers, of the mounting blocks, and first sliding blocks are arranged in the first notches in a sliding mode. The height of the guide roller can be flexibly adjusted, limitation of a fixed installation position is avoided, abrasion and damage caused by too tight or too loose tension are avoided, and therefore the service life of a rope is prolonged, stability and reliability of equipment are improved, and the probability of failures is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of dipping machine winding technology, and in particular to a winding device for a soft rope dipping machine. Background Technology

[0002] A search revealed patent number CN221680367U. This utility model discloses a novel winding device for a dipping machine, belonging to the field of dipping machine winding technology. The device includes a base with a connecting seat fixedly connected to its top. Two first guide wheels are rotatably connected to the front end of the connecting seat. When the motor starts working, it drives a bidirectional threaded rod to rotate, which in turn drives a drive wheel. The bidirectional threaded rod, through a threaded connection with a slider, moves the slider, causing the threading frame to move back and forth. The drive wheel's rotation drives a driven wheel via a conveyor belt, causing the winding roller to rotate and wind up the yarn. Simultaneously, the back-and-forth movement of the threading frame keeps the yarn on the winding roller dispersed, preventing the yarn from sticking together due to excessive proximity in the yarn, thus improving the winding effect and making it convenient to use.

[0003] The aforementioned patent guides the soft rope using two staggered guide rollers. However, the installation positions of the guide rollers are fixed, making it impossible to adjust the tension of the soft rope. If the soft rope is too tight or too loose, it will cause wear or damage, thereby reducing the service life of the rope and increasing the risk of the soft rope coming loose. Therefore, it is urgent to solve this problem. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a winding device for a soft rope impregnation machine.

[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A winding device for a soft rope impregnation machine includes a base, characterized in that a winding mechanism for winding the soft rope is provided at one top end of the base, a drying box is fixed on the top of the base, two guide rollers are provided on both sides of the inner wall of the drying box, and an adjustment mechanism for adjusting the guide rollers is provided on both sides of the inner wall of the drying box.

[0007] The adjustment mechanism includes two symmetrical mounting blocks fixed to the top and bottom of both sides of the inner wall of the drying oven. The four mounting blocks are paired. A first slot is opened at the end of the mounting block near the guide roller. A first slider is slidably arranged inside the first slot. Two first guide rods are fixed at the top and bottom of the inner wall of the first slot. Holes for the first slider to pass through are opened at the top and bottom of the first slider. A second rotating rod is rotatably connected to the side of the two first sliders that are close to each other. A guide roller is fixed to the outer wall of the second rotating rod. The two guide rollers are staggered. A connecting plate is fixed to the side of the two first sliders that are close to each other. A rack is fixed to the side of the two connecting plates that are close to each other. A first rotating rod is rotatably connected to one side of the base. A gear is fixed to the outer wall of the side of the first rotating rod that is close to the rack. The gear meshes with the two racks respectively. The first slider can slide on the outer wall of the first guide rod, and can adjust the guide rollers corresponding to it up and down to adjust the tension of the soft rope.

[0008] As a further embodiment of this utility model, a first motor is installed on one outer wall of the drying oven, and the output shaft of the first motor is fixedly connected to one end of the first rotating rod.

[0009] As a further embodiment of this utility model, a hot air pipe is installed on the top of the drying oven, and the bottom of the hot air pipe is located inside the top of the drying oven, with a fan connected to the top of the hot air pipe.

[0010] As a further embodiment of this utility model, both ends of the drying oven are provided with inlets and outlets that pass through the interior, and the two inlets and outlets are staggered. A sealed door is provided on one side of the outer wall of the drying oven, and an observation window is provided on one side of the sealed door.

[0011] As a further embodiment of this invention, a collection box is provided at the bottom of the inner wall of the drying oven.

[0012] As a further embodiment of this utility model, the winding mechanism includes mounting plates fixed to both sides of one end of the top of the base. A rotating shaft is rotatably connected to the side of the two mounting plates that are close to each other, and a winding roller is fixed to the outer wall of the rotating shaft. A fixed shell is fixed to the bottom of the two mounting plates near the drying chamber. A reciprocating screw is rotatably connected to both sides of the inner wall of the fixed shell. A suitable screw sleeve is provided on the outer wall of the reciprocating screw, and a second slider is fixed to the outer wall of the screw sleeve. A connecting rod is fixed to the top of the second slider, and a threading frame is fixed to the top of the connecting rod. Second guide rods are fixed to the top of both sides of the inner wall of the fixed shell, and holes for the second guide rods to pass through are opened on both sides of the second slider. Two synchronous pulleys are provided on one side of one of the mounting plates, and a suitable synchronous belt is provided on the outer wall of the two synchronous pulleys. One synchronous pulley is fixedly connected to one end of the rotating shaft, and the other synchronous pulley is fixedly connected to one end of the reciprocating screw. The threading frame can evenly wind the soft rope onto the outer wall of the winding roller.

[0013] As a further embodiment of this utility model, a second motor is installed on one side of another mounting plate, and the output shaft of the second motor is fixedly connected to the other end of the rotating shaft.

[0014] The beneficial effects of this utility model are as follows:

[0015] This invention utilizes gears and racks. When the first motor drives the first rotating rod to rotate, the gears mesh with the racks at both ends, causing the racks to move away from each other. The racks then move their corresponding connecting plates, which in turn cause the first slider to slide on the outer wall of the first guide rod. This, in turn, causes the guide roller to adjust its height, thereby adjusting the tension of the soft rope. This effectively solves the problem mentioned in the background technology where the installation position of the guide roller is fixed, making it impossible to adjust the tension of the soft rope. Excessive tension or slack in the soft rope can lead to wear or damage, reducing its service life. This invention achieves flexible adjustment of the guide roller height, avoiding the limitations of fixed installation positions and preventing wear and damage caused by excessive tension or slack. This extends the service life of the rope, improves the stability and reliability of the equipment, and reduces the probability of malfunctions. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of the winding device of a soft rope impregnation machine proposed in this utility model;

[0017] Figure 2 This is a partial structural diagram of the internal structure of the drying box of the winding device of the soft rope impregnation machine proposed in this utility model.

[0018] Figure 3 This is a schematic diagram of the adjustment mechanism of the winding device of a soft rope impregnation machine proposed in this utility model;

[0019] Figure 4 This is a partially exploded structural diagram of the adjusting mechanism of the winding device of a soft rope impregnation machine proposed in this utility model;

[0020] Figure 5 This is a partial structural diagram of the winding mechanism of the winding device of the soft rope impregnation machine proposed in this utility model.

[0021] In the diagram: 1. Base; 101. Mounting plate; 102. Take-up roller; 103. Synchronous pulley; 104. Synchronous belt; 105. Fixed shell; 106. Second motor; 107. Connecting rod; 108. Threading frame; 109. Reciprocating lead screw; 110. Second slider; 111. Second guide rod; 2. Drying oven; 201. Inlet / outlet; 202. Sealed door; 203. Observation window; 204. Mounting block; 205. First slot; 206. First guide rod; 207. First motor; 208. First rotating rod; 209. Gear; 210. Rack; 211. First slider; 212. Connecting plate; 3. Collection box; 4. Hot air pipe; 5. Guide roller; 501. Second rotating rod. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] It should be noted that, unless otherwise specified, the embodiments and features described in this application can be combined with each other. The present invention will now be described in detail with reference to the accompanying drawings and embodiments.

[0024] Reference Figure 1 - Figure 5 A winding device for a soft rope impregnation machine includes a base 1, a winding mechanism for winding the soft rope is provided at one end of the top of the base 1, a drying box 2 is fixed on the top of the base 1, two guide rollers 5 are provided on both sides of the inner wall of the drying box 2, and an adjustment mechanism for adjusting the guide rollers 5 is provided on both sides of the inner wall of the drying box 2.

[0025] The adjustment mechanism includes two symmetrical mounting blocks 204 fixed to the top and bottom of both sides of the inner wall of the drying oven 2. The four mounting blocks 204 are paired. A first slot 205 is provided at the end of each mounting block 204 near the guide roller 5. A first slider 211 is slidably mounted inside the first slot 205. Two first guide rods 206 are fixed to the top and bottom of the inner wall of the first slot 205. Holes are provided at the top and bottom of the first slider 211 for it to pass through. A second rotating rod 501 is rotatably connected to the side of the two first sliders 211 that are close to each other. A guide roller 5 is fixed to the outer wall of the second rotating rod 501. A heating resistor is provided on the inner wall of the guide roller 5. The two guide rollers 5 are staggered. The first slider 211 can slide on the outer wall of the first guide rod 206, and the corresponding guide roller 5 can be adjusted up and down to adjust the tension of the soft rope. The two first sliders 211 are fixed with connecting plates 212 on their close sides. The two connecting plates 212 are fixed with racks 210 on their close sides. The base 1 is rotatably connected to a first rotating rod 208. The outer wall of the first rotating rod 208 near the racks 210 is fixed with a gear 209, and the gears 209 mesh with the two racks 210 respectively. The gears 209 will drive the two racks 210 away from each other, thereby adjusting the tension of the soft rope.

[0026] In this embodiment, a first motor 207 is installed on one side of the outer wall of the drying oven 2, and the output shaft of the first motor 207 is fixedly connected to one end of the first rotating rod 208.

[0027] In this embodiment, a hot air pipe 4 is installed on the top of the drying chamber 2, and the bottom of the hot air pipe 4 is located inside the top of the drying chamber 2. A fan is connected to the top of the hot air pipe 4.

[0028] In this embodiment, both ends of the drying oven 2 are provided with inlets and outlets 201 that pass through the interior, and the two inlets and outlets 201 are staggered. A sealing door 202 is provided on one side of the outer wall of the drying oven 2, and an observation window 203 is provided on one side of the sealing door 202.

[0029] In this embodiment, a collection box 3 is provided at the bottom of the inner wall of the drying oven 2.

[0030] In this embodiment, the winding mechanism includes mounting plates 101 fixed to both sides of the top end of the base 1. A rotating shaft is rotatably connected to the side of the two mounting plates 101 that is close to each other, and a winding roller 102 is fixed to the outer wall of the rotating shaft. A fixed shell 105 is fixed to the bottom of the two mounting plates 101 near the drying chamber 2. A reciprocating screw 109 is rotatably connected to both sides of the inner wall of the fixed shell 105. A suitable screw sleeve is provided on the outer wall of the reciprocating screw 109, and a second slider 110 is fixed to the outer wall of the screw sleeve. A connecting rod 107 is fixed to the top of the second slider 110. A threading frame 108 is fixed to the top of 07. The threading frame 108 can evenly wind the soft rope onto the outer wall of the take-up roller 102. The top of both sides of the inner wall of the fixed shell 105 is fixed with a second guide rod 111. The second slider 110 has holes on both sides for the second guide rod 111 to pass through. One side of one of the mounting plates 101 is provided with two synchronous pulleys 103. The outer wall of the two synchronous pulleys 103 is provided with a matching synchronous belt 104. One synchronous pulley 103 is fixedly connected to one end of the rotating shaft, and the other synchronous pulley 103 is fixedly connected to one end of the reciprocating screw 109.

[0031] In this embodiment, a second motor 106 is mounted on one side of another mounting plate 101, and the output shaft of the second motor 106 is fixedly connected to the other end of the rotating shaft.

[0032] Working principle: In use, open the sealing door 202, pass the soft rope through one of the inlet / outlet 201, then wrap it around to the bottom of the outer wall of one of the guide rollers 5, then around to the top of the other guide roller 5, and then out through the other inlet / outlet 201. Pass the rope through the threading frame 108 and wind it onto the outer wall of the take-up roller 102. Then start the second motor 106, which will drive the take-up roller 102 to wind it up. The rotation of the take-up roller 102 will drive one of the synchronous pulleys 103 to rotate, and then drive the other synchronous pulley 103 to rotate via the synchronous belt 104. At this time, the reciprocating screw 109 will rotate, which will drive the second slider 110 to reciprocate. The second slider 110 will drive the threading frame 108 to reciprocate, winding the soft rope... The rope is evenly wound onto the outer wall of the take-up roller 102. Then, a fan blows hot air through the hot air pipe 4, which in turn blows hot air into the drying chamber 2. The heating resistor on the inner wall of the guide roller 5 is activated to dry the soft rope. When it is necessary to adjust the tension of the soft rope on the two guide rollers 5, the first motor 207 is activated. The first motor 207 drives the first rotating rod 208 to rotate, which in turn drives the gear 209 to mesh with the racks 210 at both ends. The racks 210 move away from each other, and the racks 210 drive the corresponding connecting plate 212 to move. The connecting plate 212 drives the first slider 211 to slide on the outer wall of the first guide rod 206, which in turn drives the guide roller 5 to adjust its height, thereby adjusting the tension of the soft rope and better winding it up.

[0033] For ease of description, spatial relative terms such as "above," "over," "on the upper surface of," "above," etc., are used herein to describe the spatial positional relationship of a device or feature as shown in the figures to other devices or features. It should be understood that spatial relative terms are intended to encompass different orientations in use or operation beyond the orientation of the device as described in the figures. For example, if the device in the figures were inverted, a device described as "above" or "above" other devices or structures would subsequently be positioned as "below" or "under" other devices or structures. Thus, the exemplary term "above" can include both "above" and "below." The device may also be positioned in other different ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.

[0034] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0035] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate so that the embodiments of this application described herein can be implemented, for example, in orders other than those illustrated or described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0036] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A winding device for a soft rope impregnation machine, comprising a base (1), characterized in that, The base (1) has a winding mechanism for winding the soft rope at one end of its top. A drying box (2) is fixed on the top of the base (1). Two guide rollers (5) are provided on both sides of the inner wall of the drying box (2). An adjustment mechanism for adjusting the guide rollers (5) is provided on both sides of the inner wall of the drying box (2). The adjustment mechanism includes two symmetrical mounting blocks (204) fixed to the top and bottom of both sides of the inner wall of the drying oven (2). The four mounting blocks (204) are paired. A first slot (205) is opened at the end of the mounting block (204) near the guide roller (5). A first slider (211) is slidably arranged inside the first slot (205). Two first guide rods (206) are fixed at the top and bottom of the inner wall of the first slot (205). Holes for the first slider (211) to pass through are opened at the top and bottom of the first slider (211). The two first sliders (211) are close to each other. A second rotating rod (501) is rotatably connected to one side of the base (1). A guide roller (5) is fixed to the outer wall of the second rotating rod (501), and the two guide rollers (5) are staggered. A connecting plate (212) is fixed to the side of the two first sliders (211) that are close to each other. A rack (210) is fixed to the side of the two connecting plates (212) that are close to each other. A first rotating rod (208) is rotatably connected to one side of the base (1). A gear (209) is fixed to the outer wall of the first rotating rod (208) that is close to the rack (210), and the gear (209) meshes with the two racks (210) respectively.

2. The winding device of the soft rope impregnation machine according to claim 1, characterized in that, A first motor (207) is installed on one side of the outer wall of the drying box (2), and the output shaft of the first motor (207) is fixedly connected to one end of the first rotating rod (208).

3. The winding device of the soft rope impregnation machine according to claim 1, characterized in that, The top of the drying box (2) is equipped with a hot air pipe (4), and the bottom of the hot air pipe (4) is located inside the top of the drying box (2).

4. The winding device of the soft rope impregnation machine according to claim 1, characterized in that, The drying oven (2) has an inlet and outlet (201) at both ends that pass through its interior, and the two inlets and outlets (201) are staggered. A sealing door (202) is provided on one side of the outer wall of the drying oven (2), and an observation window (203) is provided on one side of the sealing door (202).

5. The winding device of the soft rope impregnation machine according to claim 1, characterized in that, The bottom of the inner wall of the drying oven (2) is provided with a collection box (3).

6. The winding device of the soft rope impregnation machine according to claim 1, characterized in that, The winding mechanism includes mounting plates (101) fixed to both sides of the top end of the base (1). A rotating shaft is rotatably connected to the side of the two mounting plates (101) that is close to each other, and a winding roller (102) is fixed to the outer wall of the rotating shaft. A fixed shell (105) is fixed to the bottom of the end of the two mounting plates (101) that is close to the drying box (2). A reciprocating screw (109) is rotatably connected to both sides of the inner wall of the fixed shell (105). A matching screw sleeve is provided on the outer wall of the reciprocating screw (109), and a second slider (110) is fixed to the outer wall of the screw sleeve. A connecting rod is fixed to the top of the second slider (110). (107) A wire guide (108) is fixed to the top of the connecting rod (107). A second guide rod (111) is fixed to the top of both sides of the inner wall of the fixed shell (105). The second slider (110) has holes on both sides for the second guide rod (111) to pass through. One of the mounting plates (101) has two synchronous pulleys (103) on one side. The outer walls of the two synchronous pulleys (103) are provided with matching synchronous belts (104). One of the synchronous pulleys (103) is fixedly connected to one end of the rotating shaft. The other synchronous pulley (103) is fixedly connected to one end of the reciprocating screw (109).

7. The winding device of the soft rope impregnation machine according to claim 6, characterized in that, A second motor (106) is mounted on one side of another mounting plate (101), and the output shaft of the second motor (106) is fixedly connected to the other end of the rotating shaft.

Citation Information

Patent Citations

  • Novel winding device of impregnator

    CN221680367U