Automatic collecting device after winding of transformer

Abstract

The utility model discloses an automatic collection device after transformer winding, and relates to the technical field of transformer collection, the automatic collection device comprises a winding machine part and a capacitor body, the bottom of the capacitor body is provided with an inclined slope, the bottom of the inclined slope is fixedly connected with a placing frame, the interior of the placing frame is slidably connected with a first push plate, and the first push plate is provided with a second push plate. A storage frame is arranged on the side face of the placing frame, a second pushing plate is slidably connected into the storage frame, and the first pushing plate and the second pushing plate are used for centrally aligning the capacitor bodies. The winding device has the main advantages that the wound capacitor body can be taken down through the pulling rod, the pushing contact plate, the inclined slope and the inclined groove without direct contact between a worker and the capacitor body, so that the direct contact between the worker and the capacitor body is avoided, and the risk of possible electric shock accidents can be remarkably reduced.

Description

Technical Field

[0001] This utility model relates to the field of transformer collection technology, and in particular to an automatic collection device for transformer winding completion. Background Technology

[0002] Winding wire is a crucial step in forming the electromagnetic induction circuit of a transformer. By tightly and orderly winding wire around the coil frame, the primary and secondary coils of the transformer can be constructed. When alternating current passes through the primary coil, a changing magnetic field is generated in the iron core. This magnetic field then induces an electromotive force in the secondary coil, thereby achieving voltage transformation.

[0003] In existing wire-winding devices, after the capacitors are wound, the current technology mostly involves manually picking up and arranging the wound capacitors. After winding, the capacitors may still carry some static electricity or residual charge. If workers do not take appropriate protective measures during the picking and arranging process, they may suffer electric shocks, resulting in physical injury. Furthermore, manual operation may cause the capacitors to be subjected to unnecessary pressure or impact, thereby damaging their internal structure or degrading their performance.

[0004] The existing device addresses the issue of manual handling of the arranged capacitors. By using an elastic device, a push plate, and a handle, the capacitor body sliding down the inclined groove can be propelled, thus avoiding manual contact with the capacitors. This reduces the risk of electric shock and protects worker safety. Furthermore, it avoids the risk of damage to the capacitors caused by manual contact, ensuring the integrity and performance of the capacitors. Preventing manual contact also keeps the capacitors clean and reduces the risk of contamination.

[0005] However, during the collection process after the capacitors are wound up, the work efficiency is low because they can only be arranged row by row, which requires a lot of time and manpower. Moreover, if the capacitors are not sorted and labeled in an orderly manner during the collection and arrangement process, it will make subsequent management and use difficult. Utility Model Content

[0006] The purpose of this invention is to address the shortcomings of existing technologies by proposing an automatic collection device for completed transformer winding, which solves the problem of requiring manual contact to pick up capacitors.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] An automatic collection device for finished transformer winding includes a winding machine and a capacitor body. The bottom of the capacitor body has a sloping surface, and a placement frame is fixedly connected to the bottom of the sloping surface. A first pusher plate is slidably connected inside the placement frame. A storage frame is provided on the side of the placement frame, and a second pusher plate is slidably connected inside the storage frame. The first and second pusher plates are used to centrally align the capacitor body, thereby preventing operators from excessively contacting the wound capacitor body.

[0009] As a further improvement of this utility model, a plurality of telescopic rods are fixedly connected to the side of the winding machine near the capacitor body. A push-button plate is fixedly connected to the end of each telescopic rod away from the winding machine. A telescopic rotating device is provided at the bottom end of each telescopic rod, and these devices are fixedly connected to the side of the winding machine near the telescopic rods. A plurality of capacitor bodies are provided, and each capacitor body slides outside the side of the telescopic rotating device away from the winding machine. This allows for the winding of the capacitor bodies.

[0010] As a further improvement of this utility model, the pushing contact plate is disposed outside the telescopic rod, and a pulling rod is fixedly connected to the top of the pushing contact plate. A placement frame is fixedly connected to the top of the placement frame on the side near the winding machine, and the opening at the top of the placement frame is used to place the capacitor body to be wound with copper wire. This allows all capacitor bodies to be removed at once after winding.

[0011] As a further improvement of this utility model, the surface of the inclined slope is provided with a plurality of inclined grooves corresponding one-to-one with the telescopic rod. An elastic device is fixedly connected inside the placement frame. The push plate is fixedly connected to the side of the elastic device away from the inside of the placement frame. A handle is fixedly connected to the side of the push plate away from the inclined slope. This allows the capacitor body to slide down along the inclined grooves to a position flush with the push plate.

[0012] As a further improvement of this utility model, the placement frame has symmetrically formed sliding grooves on the side away from the placement bracket, and the handle is slidably connected inside the sliding grooves. A through-hole is formed on the side of the placement frame away from the push plate, and two sliding grooves are symmetrically formed on the side of the placement frame near the through-hole. This allows the removed capacitor bodies to be pushed into the storage frame in a unified manner.

[0013] As a further improvement of this utility model, two sliding strips are symmetrically fixedly connected to the storage frame near the placement frame. The two sliding strips are slidably connected inside two sliding grooves. A second through-hole is provided on the storage frame near the placement frame, corresponding to the first through-hole. A second handle is fixedly connected to the push plate second away from the second through-hole. Two symmetrical sliding grooves second are provided through the storage frame on the side away from the second through-hole, and the second handle is slidably connected inside the second sliding groove. This allows the capacitor bodies in the storage frame to be pushed to the innermost part, thus allowing the capacitor bodies to be arranged sequentially to fill the interior of the storage frame.

[0014] Compared with the prior art, the advantages of this utility model are as follows:

[0015] 1. By pulling a lever, pushing a contact plate, and utilizing the inclined ramp and groove, the operator can control the lever to pull out the contact plate. Then, by pushing the contact plate against the capacitor body, the wound capacitor body slides down the inclined groove to a position flush with the push plate. This allows the wound capacitor body to be removed without direct manual contact. Avoiding direct contact significantly reduces the risk of electric shock. Direct manual contact with the capacitor body can unintentionally cause physical damage, affecting its performance and lifespan; avoiding contact prevents this damage. Furthermore, manually removing the capacitor body requires strength and skill, while automation or mechanization reduces the labor intensity of this process, allowing workers to more easily perform other tasks.

[0016] 2. By manually controlling push plate one, handle one, push plate two, and handle two, the wound capacitor body is pushed into the storage frame through through-hole one and through-hole two using handle one. Then, by controlling handle two, push plate two pushes it to the innermost part of the storage frame. This process is repeated sequentially to neatly arrange the wound capacitor bodies inside the storage frame. During storage and transportation, the capacitor bodies may be affected by various external forces. Neatly arranged capacitor bodies provide better mutual support and protection, reducing the risk of damage caused by external forces. Furthermore, reducing gaps and friction between capacitor bodies further reduces the possibility of damage. Neatly arranged capacitor bodies also make more efficient use of the storage frame space. Through reasonable layout planning, each capacitor body occupies minimal space while maintaining overall compactness, thereby maximizing the storage frame's capacity. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this utility model.

[0018] Figure 2This is a schematic diagram of the winding machine, telescopic rotating device, and telescopic rod in this utility model.

[0019] Figure 3 This is a schematic diagram of the structure of the pull rod and the push contact plate in this utility model.

[0020] Figure 4 This is a schematic diagram of the structure of the placement frame, placement rack, and inclined slope in this utility model.

[0021] Figure 5 This utility model Figure 4 A cross-sectional view of the front end of the placement frame.

[0022] Figure 6 This is a schematic diagram of the storage frame and the second push plate in this utility model.

[0023] In the diagram: 101. Winding machine section; 102. Telescopic rotating device; 103. Pulling rod; 104. Telescopic rod; 105. Pushing contact plate; 106. Placement frame; 107. Placement rack; 108. Inclined slope; 109. Inclined groove; 110. Elastic device; 111. Push plate one; 112. Handle one; 113. Slide groove one; 114. Through-hole one; 115. Slide groove; 201. Storage frame; 202. Through-hole two; 203. Push plate two; 204. Handle two; 205. Slide groove two; 206. Sliding bar; 300. Capacitor body. Detailed Implementation

[0024] To make the above-mentioned objectives, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model are described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.

[0025] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0026] As shown in the figure, an automatic collection device for transformer winding completion includes an elastic device 110, a push plate 111, a handle 112, a slide 113, a push plate 203, a handle 204, a slide 205, and a capacitor body 300.

[0027] First, the unwound capacitor body 300 is placed into the slot at the top of the placement rack 107. Then, the telescopic rotation device 102 is controlled by the winding machine 101 to pass through the capacitor body 300, thereby activating the telescopic rotation device 102 to rotate and achieve the effect of winding the capacitor body 300 with wire. After the capacitor body 300 is wound with wire, the user controls the pull rod 103 to drive the push contact plate 105 to slide. At this time, the telescopic rod 10, which is fixed on the side of the push contact plate 105 near the winding machine 101, is... 4. The telescopic mechanism prevents the contact plate 105 from moving too far or shifting its position. Pushing the contact plate 105 allows the capacitor body 300 to detach from the telescopic rod 104. The detached capacitor body 300 slides down the inclined groove 109 at the top of the inclined slope 108 to the bottom of the placement frame 106. At this point, multiple capacitor bodies 300 will be neatly arranged flush with the push plate 111. This allows the wound capacitor body 300 to be removed without direct manual contact. Avoiding direct contact significantly reduces the risk of electric shock.

[0028] Furthermore, once the wound capacitor body 300 is aligned with the push plate 111, pulling the handle 112 moves the push plate 111 along the slide groove 113, thus pushing the wound capacitor body 300 through the telescopic rod 104 and the through-hole 202 into the storage frame 201. Releasing the handle 112 causes the push plate 111 to return to its initial position via the elastic device 110. This process is repeated until the wound capacitor bodies 300 are arranged in a row inside the storage frame 201. Then, pulling the handle 204 along the slide groove 205 moves the push plate 203, moving the row of capacitors... The capacitor body 300 is pushed to the innermost part of the storage frame 201. The spring controls the push plate 203 to move back to the initial position through the handle 204. The push plate 111 pushes the capacitor body 300 in a row. When the storage frame 201 is full of capacitor bodies 300, the storage frame 201 is pulled out from the side of the placement frame 106 by sliding between the sliding bar 206 and the sliding groove 115. The above operation arranges the capacitor bodies 300 that have completed winding neatly into the storage frame 201 for transportation. During storage and transportation, the capacitor bodies 300 may be affected by various external forces. The neatly arranged capacitor bodies 300 can better support and protect each other, reducing the risk of damage caused by external forces.

[0029] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. An automatic collection device for completed transformer winding, comprising a winding machine part (101) and a capacitor body (300), characterized in that, The capacitor body (300) has a sloping ramp (108) at its bottom. A placement frame (106) is fixedly connected to the bottom of the sloping ramp (108). A push plate (111) is slidably connected inside the placement frame (106). A storage frame (201) is provided on the side of the placement frame (106). A push plate (203) is slidably connected inside the storage frame (201). The push plate (111) and the push plate (203) are used to centrally align the capacitor body (300).

2. The automatic collection device for completed transformer winding according to claim 1, characterized in that, The winding machine part (101) has several telescopic rods (104) fixedly connected to the side of the capacitor body (300). The end of the telescopic rod (104) away from the winding machine part (101) is fixedly connected to a push contact plate (105). The bottom end of each telescopic rod (104) is provided with a telescopic rotation device (102). The telescopic rotation device (102) is fixedly connected to the side of the winding machine part (101) near the telescopic rod (104). Several capacitor bodies (300) are provided. Several capacitor bodies (300) slide outside the side of the telescopic rotation device (102) away from the winding machine part (101).

3. The automatic collection device for completed transformer winding according to claim 2, characterized in that, The push contact plate (105) is located outside the telescopic rod (104). A pull rod (103) is fixedly connected to the top of the push contact plate (105). A placement frame (107) is fixedly connected to the top of the placement frame (106) on the side near the winding machine part (101). The top opening of the placement frame (107) is used to place the capacitor body (300) with wound copper wire.

4. The automatic collection device for completed transformer winding according to claim 3, characterized in that, The surface of the slope (108) is provided with a plurality of inclined grooves (109) corresponding one-to-one with the telescopic rod (104). An elastic device (110) is fixedly connected inside the placement frame (106). The push plate (111) is fixedly connected to the side of the elastic device (110) away from the inside of the placement frame (106). A handle (112) is fixedly connected to the side of the push plate (111) away from the slope (108).

5. The automatic collection device for completed transformer winding according to claim 4, characterized in that, The placement frame (106) has a symmetrically provided sliding groove (113) on the side away from the placement rack (107). The handle (112) is slidably connected inside the sliding groove (113). The placement frame (106) has a through opening (114) on the side away from the push plate (111). The placement frame (106) has two symmetrically provided sliding grooves (115) on the side near the through opening (114).

6. The automatic collection device for completed transformer winding according to claim 5, characterized in that, The storage frame (201) has two sliding bars (206) symmetrically fixedly connected to the side near the placement frame (106). The two sliding bars (206) are slidably connected to the inside of the two sliding grooves (115). The storage frame (201) has a second through-hole (202) at the position corresponding to the first through-hole (114) on the side near the placement frame (106). The push plate (203) has a handle (204) fixedly connected to the side away from the second through-hole (202). The storage frame (201) has two symmetrical sliding grooves (205) through the side away from the second through-hole (202). The handle (204) is slidably connected to the inside of the second sliding groove (205).

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