Equipment for producing zinc powder by distillation method

By introducing remote stirring and scraping components into the zinc powder production equipment using the distillation method, the safety issues of workers in high-temperature environments have been resolved, achieving safe and efficient zinc powder production and ensuring product quality and raw material utilization.

CN223481228UActive Publication Date: 2025-10-28HUNAN TIANCHEN METAL NEW MATERIAL CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422701334.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-10-28
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

During the distillation process for producing zinc powder, workers are exposed to high temperatures for extended periods, resulting in symptoms such as skin burns, eye irritation, and heatstroke. This also reduces work efficiency and reaction speed, impacting production quality.

Method used

A device for producing zinc powder by distillation was designed. By pulling the connecting handle, the slide bar moves within the trough. The slide bar simultaneously drives the arc plate and stirring rod to move in an arc track within the distillation furnace, enabling remote stirring of the zinc liquid. A scraping component is also provided to remove solidified zinc blocks, avoiding operation near the distillation furnace.

Benefits of technology

It significantly reduces the risk of burns to workers in high-temperature environments, improves workplace safety, ensures uniform mixing of zinc liquid, reduces impurity contamination, improves product quality and raw material utilization, and reduces production costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223481228U_ABST
    Figure CN223481228U_ABST
Patent Text Reader

Abstract

The utility model discloses equipment for producing zinc powder by a distillation method, and relates to the field of zinc powder. The stirring assembly comprises arc-shaped plates, arc-shaped grooves, stirring rods and baffles, the arc-shaped plates are located on the two sides of the upper surface of the platform, the arc-shaped grooves are formed in the two sides of the centers of the upper surfaces of the arc-shaped plates, the baffles fixedly penetrate through the upper ends of the outer surfaces of the stirring rods, and the lower surfaces of the baffles make contact with the upper surfaces of the arc-shaped plates; the fixing blocks are fixedly connected to the centers of the two sides of the outer surface of the platform, and the sliding grooves are formed in the fixing blocks and penetrate through the interior of the platform. Compared with the prior art, the stirring device has the advantages that the connecting handle is pulled to drive the sliding rod to move in the sliding groove, the sliding rod synchronously drives the arc-shaped plate to move outwards, and at the moment, the stirring rod can move in the distillation furnace in an arc track mode under the limitation of the arc-shaped groove, so that a worker can stir zinc water in the distillation furnace without approaching the distillation furnace; the scalding risk caused by a high-temperature environment is obviously reduced, and the safety of a working place is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of zinc powder, and in particular to an apparatus for producing zinc powder by distillation. Background Technology

[0002] Zinc powder, an important metallic powder material with wide applications, is the powdered form of metallic zinc. The apparatus for producing nano-grade high-purity zinc powder by distillation includes an induction-heated crucible distillation furnace with continuous feeding, a reflux and high-temperature superheating plate, a zinc powder condenser, and a closed water-cooling tower.

[0003] During the zinc melting process by distillation, workers need to continuously stir the liquid zinc next to the distillation furnace. Prolonged exposure to high temperatures can cause workers to suffer from intense heat radiation, leading to symptoms such as skin burns, eye irritation, and heatstroke. Furthermore, the discomfort caused by the high temperature may affect the workers' attention and reaction speed, thereby reducing work efficiency and production quality. Therefore, it is necessary to propose a structure that allows stirring away from the distillation furnace to avoid harming workers and improve the smelting effect of metallic zinc. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a device for producing zinc powder by distillation. By pulling the connecting handle, the sliding rod moves in the sliding groove. The sliding rod simultaneously moves the arc plate outward. At this time, the stirring rod moves in an arc track under the limit of the arc groove, moving in the distillation furnace. The workers do not need to approach the distillation furnace to stir the zinc inside, which significantly reduces the risk of burns caused by high temperature environment and improves workplace safety.

[0005] To solve the above-mentioned technical problems, the technical solution of this utility model is a device for producing zinc powder by distillation, including a platform;

[0006] The stirring assembly includes an arc-shaped plate, an arc-shaped groove, a stirring rod, and a baffle. The arc-shaped plate is located on both sides of the upper surface of the platform, the arc-shaped groove is opened on both sides of the center of the upper surface of the arc-shaped plate, and the baffle is fixedly inserted through the upper end of the outer surface of the stirring rod, with the lower surface of the baffle in contact with the upper surface of the arc-shaped plate.

[0007] As a further embodiment of this utility model: a distillation furnace is fixed inside the platform, and a top cover is provided above the distillation furnace.

[0008] As a further embodiment of this utility model: the stirring assembly further includes a fixed block, a chute, and a sliding rod. The fixed block is fixedly connected to the center of both sides of the outer surface of the platform. The chute is opened inside the fixed block and penetrates the interior of the platform. The sliding rod is slidably disposed inside the chute.

[0009] As a further embodiment of this utility model: a connecting handle is fixed to one side of the outer surface of the slide rod, and an arc-shaped plate is fixed to the other side of the outer surface of the slide rod.

[0010] As a further embodiment of this utility model: a mounting groove is provided at the center of the lower surface of the stirring rod, and a ball bearing is rotatably mounted inside the mounting groove.

[0011] As a further embodiment of this utility model: the ball bearing is in contact with the bottom surface inside the distillation furnace, and the stirring rod is located inside the distillation furnace.

[0012] As a further embodiment of this utility model: it also includes a scraping component;

[0013] The scraping assembly includes an annular groove, a scraper, and a triangular groove. The annular groove is formed on the lower surface of the top cover, the scraper is fixed at equal intervals on the lower surface of the top cover, and the triangular groove is formed on the inner side of the outer surface of the scraper.

[0014] As a further embodiment of this utility model: the annular groove is in contact with the top surface of the distillation furnace, and the inner wall of the scraper is in contact with the outer surface of the distillation furnace.

[0015] The above technical solution involves setting up a platform, a distillation furnace, a top cover, and a stirring assembly. When the zinc ingot is smelted inside the distillation furnace, to ensure complete removal of impurities, the operator can hold the connecting handle and move it horizontally. The back-and-forth movement of the connecting handle simultaneously moves the sliding rod within the chute. The sliding rod, in turn, moves the arc-shaped plate on the upper surface of the distillation furnace. The arc-shaped plate reciprocates left and right, and the stirring rod, limited by the arc-shaped chute, reciprocates in an arc shape to stir and melt the zinc liquid. The ball bearings inside the distillation furnace improve the smoothness of the stirring action. The remote operation significantly reduces the risk of burns due to the high temperature environment, improving workplace safety. Uniform stirring helps maintain the consistency of the molten zinc, preventing impurities from mixing in or compositional fluctuations caused by uneven temperature, thus ensuring stable final product quality.

[0016] By using a scraping assembly, the top cover needs to be sealed on the upper surface of the distillation furnace during zinc ingot smelting. The molten zinc will solidify and adhere to the outer surface of the distillation furnace. When the top cover is closed, the operator rotates the top cover, and the scraper will rotate around the outer surface of the distillation furnace, scraping off the solidified zinc ingot, which will then re-enter the distillation furnace for smelting. This reduces the waste of zinc raw materials, improves the utilization rate of raw materials, and lowers production costs. Attached Figure Description

[0017] Figure 1 A schematic front view of an equipment for producing zinc powder by distillation.

[0018] Figure 2 A schematic diagram of the stirring assembly structure of an equipment for producing zinc powder by distillation;

[0019] Figure 3 A schematic diagram showing the exploded structure of the stirring assembly in an apparatus for producing zinc powder by distillation.

[0020] Figure 4 This is a schematic diagram of the scraping component of an equipment for producing zinc powder by distillation.

[0021] In the diagram: 11. Platform; 12. Distillation furnace; 13. Top cover; 21. Fixing block; 22. Slide groove; 23. Slide rod; 24. Connecting handle; 25. Arc plate; 26. Arc groove; 27. Stirring rod; 271. Baffle; 28. Mounting groove; 29. ​​Ball bearing; 31. Annular groove; 32. Scraper; 33. Triangular groove. Detailed Implementation

[0022] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings. It should be noted that these descriptions are for the purpose of aiding understanding of this utility model, but do not constitute a limitation thereof. Furthermore, the technical features involved in the various embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0023] Example 1

[0024] Please see Figures 1-4 This utility model provides a technical solution: a device for producing zinc powder by distillation, including a platform 11, a distillation furnace 12 fixed inside the platform 11, and a top cover 13 provided above the distillation furnace 12;

[0025] The stirring assembly includes an arc-shaped plate 25, an arc-shaped groove 26, a stirring rod 27, and a baffle 271. The arc-shaped plate 25 is located on both sides of the upper surface of the platform 11. The arc-shaped groove 26 is opened on both sides of the center of the upper surface of the arc-shaped plate 25. The baffle 271 is fixedly inserted through the upper end of the outer surface of the stirring rod 27, and the lower surface of the baffle 271 is in contact with the upper surface of the arc-shaped plate 25.

[0026] The stirring assembly also includes a fixed block 21, a chute 22, and a sliding rod 23. The fixed block 21 is fixedly connected to the center of both sides of the outer surface of the platform 11. The chute 22 is opened inside the fixed block 21 and passes through the interior of the platform 11. The sliding rod 23 is slidably disposed inside the chute 22. A connecting handle 24 is fixed on one side of the outer surface of the sliding rod 23, and an arc-shaped plate 25 is fixed on the other side of the outer surface of the sliding rod 23. An installation groove 28 is opened at the center of the lower surface of the stirring rod 27. A ball bearing 29 is rotatably installed inside the installation groove 28. The ball bearing 29 contacts the bottom surface inside the distillation furnace 12, and the stirring rod 27 is located inside the distillation furnace 12.

[0027] Please see Figures 1-4The platform 11 serves as the basic support structure for the entire device. The platform 11 provides a stable installation platform for the distillation furnace 12 and other related equipment. The distillation furnace 12 is located inside the platform 11 and is the main place for zinc ingot smelting and distillation. It can withstand high temperatures and maintain good thermal efficiency. The top cover 13 is set above the distillation furnace 12 to seal the distillation space and prevent heat loss and impurities from entering.

[0028] The arc plate 25 drives the slide rod 23 to move within the slide groove 22 through the horizontal movement of the connecting rod 24, thereby causing the stirring rod 27 to move in an arc track within the distillation furnace 12. The arc groove 26 provides a sliding path for the stirring rod 27, ensuring the accuracy and stability of the stirring action. The center of the lower surface of the stirring rod 27 has an installation groove 28, and a ball bearing 29 is rotatably installed inside, which contacts the bottom surface of the distillation furnace 12 and is responsible for stirring and melting the zinc liquid. The baffle 271 is fixedly inserted through the upper part of the outer surface of the stirring rod 27, and the lower surface of the baffle 271 contacts the upper surface of the arc plate 25 to limit the vertical movement range of the stirring rod 27 and ensure the safety of the stirring action.

[0029] The chute 22 is located inside the fixed block 21 and extends through the base, providing a sliding channel for the slide rod 23. The slide rod 23 is slidably disposed inside the chute 22. A connecting handle 24 is fixed on one side of its outer surface, and an arc plate 25 is fixed on the other side. This is a transmission component between the connecting handle 24 and the stirring rod 27. The connecting handle 24 is for the operator to hold and operate. The horizontal movement of the handle 24 drives the slide rod 23 to move within the chute 22, thereby realizing the arc-shaped track movement of the stirring rod 27.

[0030] During use, when the zinc block is smelted inside the distillation furnace 12, to ensure that impurities inside the zinc block are completely removed, the operator can hold the connecting handle 24 and move it horizontally. The connecting handle 24 moves back and forth, simultaneously moving the slide rod 23 inside the slide groove 22. The slide rod 23 simultaneously moves the arc plate 25 on the upper surface of the distillation furnace 12. The arc plate 25 moves back and forth left and right. Under the limitation of the arc groove 26, the stirring rod 27 moves back and forth in an arc shape to stir and melt the zinc liquid. The ball bearing 29 inside the distillation furnace 12 improves the smoothness of the stirring action. The remote operation method significantly reduces the risk of burns caused by the high temperature environment and improves workplace safety. Uniform stirring helps to maintain the consistency of the zinc liquid and avoids the mixing of impurities or fluctuations in composition caused by uneven temperature, ensuring the stability of the final product quality.

[0031] Example 2

[0032] Please see Figure 1 , Figure 4 This utility model provides a technical solution: a device for producing zinc powder by distillation, comprising;

[0033] Scraper assembly;

[0034] The scraping assembly includes an annular groove 31, a scraper 32, and a triangular groove 33. The annular groove 31 is formed on the lower surface of the top cover 13, the scraper 32 is fixed at equal intervals on the lower surface of the top cover 13, and the triangular groove 33 is formed on the inner side of the outer surface of the scraper 32. The annular groove 31 is in contact with the top surface of the distillation furnace 12, and the inner wall of the scraper 32 is in contact with the outer surface of the distillation furnace 12.

[0035] The annular groove 31 provides a stable support and guide path, ensuring that the scraper 32 can move smoothly along the outer surface of the distillation furnace 12, thereby achieving an effective scraping action. The scraper 32 is fixed at equal intervals on the lower surface of the top cover 13, and its inner wall is in contact with the outer surface of the distillation furnace 12. When the top cover 13 is closed, rotating the top cover 13 will cause the scraper 32 to rotate around the outer surface of the distillation furnace 12, scraping away the solidified zinc blocks. The triangular groove 33 is opened on the inner side of the outer surface of the scraper 32, which enhances the sharpness of the scraper 32 structure and helps to ensure the effectiveness of the scraper 32 when performing the scraping action.

[0036] Specifically, during zinc ingot smelting, the top cover 13 needs to be sealed on the upper surface of the distillation furnace 12. The molten zinc will solidify and adhere to the outer surface of the distillation furnace 12. When the top cover 13 is closed, the operator rotates the top cover 13. At this time, the scraper 32 will rotate around the outer surface of the distillation furnace 12 and scrape off the solidified zinc ingot, which will then re-enter the distillation furnace 12 for smelting. This reduces the waste of zinc raw materials, improves the utilization rate of raw materials, and reduces production costs.

[0037] The embodiments of this utility model have been described in detail above with reference to the accompanying drawings, but this utility model is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of this utility model, and these variations still fall within the protection scope of this utility model.

Claims

1. An apparatus for producing zinc powder by distillation, characterized in that, include: Platform(11); The stirring assembly includes an arc plate (25), an arc groove (26), a stirring rod (27), and a baffle (271). The arc plate (25) is located on both sides of the upper surface of the platform (11). The arc groove (26) is opened on both sides of the center of the upper surface of the arc plate (25). The baffle (271) is fixedly inserted through the upper end of the outer surface of the stirring rod (27), and the lower surface of the baffle (271) is in contact with the upper surface of the arc plate (25).

2. The equipment for producing zinc powder by distillation according to claim 1, characterized in that: A distillation furnace (12) is fixed inside the platform (11), and a top cover (13) is provided above the distillation furnace (12).

3. The equipment for producing zinc powder by distillation according to claim 1, characterized in that: The stirring assembly also includes a fixed block (21), a chute (22), and a slide rod (23). The fixed block (21) is fixedly connected to the center of both sides of the outer surface of the platform (11). The chute (22) is opened inside the fixed block (21) and penetrates the inside of the platform (11). The slide rod (23) is slidably disposed inside the chute (22).

4. The equipment for producing zinc powder by distillation according to claim 3, characterized in that: A connecting handle (24) is fixed on one side of the outer surface of the slide rod (23), and an arc plate (25) is fixed on the other side of the outer surface of the slide rod (23).

5. The equipment for producing zinc powder by distillation according to claim 1, characterized in that: The stirring rod (27) has a mounting groove (28) at the center of its lower surface, and a ball bearing (29) is rotatably mounted inside the mounting groove (28).

6. The equipment for producing zinc powder by distillation according to claim 5, characterized in that: The ball bearing (29) is in contact with the bottom surface inside the distillation furnace (12), and the stirring rod (27) is located inside the distillation furnace (12).

7. The equipment for producing zinc powder by distillation according to claim 1, characterized in that: It also includes a scraping component; The scraping assembly includes an annular groove (31), a scraper (32) and a triangular groove (33). The annular groove (31) is formed on the lower surface of the top cover (13), the scraper (32) is fixed at equal intervals on the lower surface of the top cover (13), and the triangular groove (33) is formed on the inner side of the outer surface of the scraper (32).

8. The equipment for producing zinc powder by distillation according to claim 7, characterized in that: The annular groove (31) is in contact with the top surface of the distillation furnace (12), and the inner wall of the scraper (32) is in contact with the outer surface of the distillation furnace (12).