Fabricated roof thermal insulation integrated board

By introducing a support frame and a locking mechanism into the prefabricated roof insulation integrated panel, the problems of inconvenient assembly and insufficient strength are solved, and the effects of convenient assembly and structural enhancement are achieved.

CN223482127UActive Publication Date: 2025-10-28GUIZHOU ZUNYI ROAD & BRIDGE ENG CO LTD
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Patent Information

Application Number
CN202423025147.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-10-28
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

The existing assembled roof insulation integrated panels are inconvenient to assemble and have low structural strength.

Method used

The design includes a prefabricated panel body, a support frame, a connector, and a locking mechanism. The connector is connected to the support frame through a splint and locked with a set screw. The support frame is filled with thermal insulation cotton to increase strength.

Benefits of technology

It realizes the convenient assembly of the prefabricated panel body and the improvement of the overall structural strength, and enhances the tightness of the assembly and the waterproof sealing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a fabricated roof heat preservation integrated plate, and relates to the field of fabricated buildings. The prefabricated slab comprises a prefabricated slab body, the prefabricated slab body comprises pouring plates on the front side and the rear side and a supporting frame arranged between the pouring plates on the front side and the rear side, a gap in the inner side of the supporting frame is filled with heat preservation cotton, and the front side and the rear side of the supporting frame are fixedly connected with the pouring plates on the front side and the rear side respectively. The clamping plates on the lower sides of the connecting pieces are hung on the supporting frames on the left side and the right side correspondingly, so that the prefabricated plate bodies on the left side and the right side are spliced, and then the prefabricated plate bodies on the upper sides are in butt joint with the prefabricated plate bodies on the lower sides, so that the clamping plates on the upper sides of the connecting pieces are hung on the supporting frames on the upper sides; meanwhile, the locking block on the lower side is inserted into the gap between the two pouring plates on the upper side, and then a set screw penetrates through the front pouring plate and the rear pouring plate and is screwed on the locking block at the same time, so that splicing of the prefabricated slab body is completed, and the splicing operation of the prefabricated slab body is more convenient.
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Description

Technical Field

[0001] This application relates to the field of prefabricated building technology, and in particular to a prefabricated integrated roof insulation panel. Background Technology

[0002] Prefabricated buildings are buildings assembled on-site from prefabricated components. Prefabricated roof insulation panels are a type of prefabricated panel and an important component of prefabricated buildings.

[0003] Existing prefabricated roof insulation panels lack effective splicing structures during assembly, making the assembly process inconvenient and resulting in low overall structural strength. Utility Model Content

[0004] To address the inconvenience of assembly and the low overall structural strength of existing prefabricated roof insulation integrated panels, this application provides a prefabricated roof insulation integrated panel.

[0005] The prefabricated integrated roof insulation panel provided in this application adopts the following technical solution:

[0006] A prefabricated roof insulation integrated panel includes a precast panel body, which includes front and rear cast slabs and a support frame disposed between the front and rear cast slabs. Insulation cotton is filled in the gap inside the support frame. The front and rear sides of the support frame are fixedly connected to the front and rear cast slabs respectively. The edge of the cast slab is higher than the edge of the support frame. A connector is provided on the upper side of the joint of two adjacent precast panel bodies. The connector is locked in the gap between the front and rear cast slabs. Two clamps are fixed on the upper and lower sides of the connector. The clamps on the left and right sides of the connector are respectively hung on the support frame inside the precast panel bodies on the left and right sides. Two adjacent precast panel bodies are locked together by a locking mechanism. The locking mechanism includes a locking block. The lower end of the locking block is fixedly connected to the lower support frame, and the upper end of the locking block is inserted between the two upper cast slabs. A stop screw is threaded through the upper end of the locking block, and both ends of the stop screw penetrate the front and rear cast slabs.

[0007] By adopting the above technical solution, when assembling two adjacent precast slab bodies, the clamps on the lower side of the connector are hung on the support frames on the left and right sides respectively, thereby splicing the precast slab bodies on the left and right sides. Then, the upper precast slab body is connected to the lower precast slab body so that the clamps on the upper side of the connector are hung on the upper support frame. At the same time, the lower locking block is inserted into the gap between the two upper cast slabs. Then, the fixing screw is passed through the front and rear cast slabs and screwed onto the locking block, thereby completing the splicing of the precast slab body. This makes the assembly operation of the precast slab body more convenient. At the same time, the support frame is used to support the entire precast slab body, thereby greatly improving the strength of the precast slab body.

[0008] Optionally, the connector includes a first movable block on the left and a second movable block on the right, with left and right side clamps fixed to the first and second movable blocks respectively. The first and second movable blocks are connected by an adjustment structure, which can adjust the distance between the first and second movable blocks.

[0009] By adopting the above technical solution, the distance between the left and right side plates can be adjusted by adjusting the distance between the first and second movable blocks, thereby making the connection between the precast slab bodies on the left and right sides tighter.

[0010] Optionally, the adjustment structure includes a plug fixed to the right side of the first movable block and a socket opened at the left end of the second movable block, with an adjustment screw threaded onto the plug on the right side of the second movable block.

[0011] By adopting the above technical solution, the distance between the first movable block and the second movable block can be adjusted by turning the adjusting screw to drive the plug rod to move left and right in the socket.

[0012] Optionally, the lower end of the locking block is provided with a clamping slot that can be clamped on the support frame, and a horizontal pin is fixedly inserted near the lower end of the locking block.

[0013] By adopting the above technical solution, the locking block is clamped to the support plate of the support frame using a clamp, and then a pin is used to pass through the locking block and the support plate to lock and fix it.

[0014] Optionally, a circular baffle is fixed to one end of the pin, and a locking hole is provided near the other end of the pin, with a limit clip inserted inside the locking hole.

[0015] By adopting the above technical solution, after the other end of the pin passes through the lock block and the support plate, a limiting clip is inserted into the lock hole to limit the pin, thereby preventing it from falling off the lock block.

[0016] Optionally, a glue groove is provided on the outer side of the casting slab near the edge, and a locking hole is provided on the outer side of the casting slab near the bottom.

[0017] By adopting the above technical solution, after the two precast slabs are spliced ​​together, the glue groove set on the cast slab can be used to fill the waterproof glue, which can better waterproof and seal the joint of the precast slab splicing.

[0018] Optionally, the support frame includes multiple support plates evenly arranged horizontally, with insulation cotton filled in the gaps between adjacent support plates, and the front and rear sides of the multiple support plates are fixedly connected by multiple reinforcing rods evenly arranged vertically.

[0019] By adopting the above technical solution, multiple support plates are fixedly connected by multiple reinforcing rods on the front and rear sides to form an integral frame, which can better support the entire precast slab body.

[0020] Optionally, multiple support plates are fixed with clips on both the front and rear sides, and the middle support plate is provided with a hanging hole near the top. The reinforcing rod is provided with a groove on the side facing the support plate to engage with the clips. The reinforcing rod and the clips are both embedded in the inner side of the cast slab.

[0021] By adopting the above technical solution, the reinforcing rod and the clamp are pre-embedded in the cast slab to achieve a fixed connection between the support frame and the cast slab. At the same time, the reinforcing rod is pre-embedded in the cast slab to improve the strength of the cast slab.

[0022] In summary, this application has the following beneficial technical effects:

[0023] 1. When assembling two adjacent precast slab bodies, hang the clamps on the lower side of the connector on the support frames on the left and right sides respectively, so as to splice the precast slab bodies on the left and right sides. Then, align the upper precast slab body with the lower precast slab body so that the clamps on the upper side of the connector are hung on the upper support frame. At the same time, the lower locking block is inserted into the gap between the two upper cast slabs. Then, pass the anchor bolts through the front and rear cast slabs and screw them onto the locking block at the same time to complete the splicing of the precast slab body, making the assembly operation of the precast slab body more convenient.

[0024] 2. At the same time, the support frame is used to support the entire precast slab body, thereby greatly improving the strength of the precast slab body. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure in the embodiments of this application;

[0026] Figure 2 This is a schematic diagram of the connector in an embodiment of this application;

[0027] Figure 3 This is a schematic diagram of the locking mechanism in the embodiments of this application;

[0028] Figure 4 This is a schematic diagram of the casting slab in the embodiments of this application;

[0029] Figure 5 This is a schematic diagram of the support frame in the embodiments of this application;

[0030] Figure 6 This is a schematic diagram of the support plate in an embodiment of this application;

[0031] Figure 7 This is a schematic diagram of the reinforcing rod in an embodiment of this application.

[0032] Explanation of reference numerals in the attached drawings: 1. Casting plate; 11. Locking hole; 12. Glue groove; 2. Connector; 21. Clamping plate; 22. First movable block; 23. Insert rod; 24. Insertion port; 25. Second movable block; 26. Adjusting screw; 3. Support frame; 31. Support plate; 311. Edge clamp; 312. Hanging hole; 32. Reinforcing rod; 321. Slot; 4. Locking mechanism; 41. Pin; 42. Locking hole; 43. Insertion hole; 44. Locking block; 45. Stop screw; 46. Limiting clip; 47. Clamping port. Detailed Implementation

[0033] The present application is further described in detail below with reference to the accompanying drawings.

[0034] This application discloses a prefabricated integrated roof insulation panel. (Refer to...) Figure 1 The precast slab body includes a precast slab body, which includes a cast slab 1 on the front and rear sides and a support frame 3 set between the cast slab 1 on the front and rear sides. The support frame 3 supports the entire precast slab body, thereby greatly improving the strength of the precast slab body. The gaps inside the support frame 3 are filled with thermal insulation cotton to achieve thermal insulation of the precast slab body. The front and rear sides of the support frame 3 are fixedly connected to the cast slab 1 on the front and rear sides respectively. The edge of the cast slab 1 is higher than the edge of the support frame 3.

[0035] Reference Figure 2A connector 2 is provided on the upper side of the joint between two adjacent precast slabs. The connector 2 is inserted into the gap between the two cast slabs 1. Two clamping plates 21 are fixed on the upper and lower sides of the connector 2. The clamping plates 21 on the left and right sides of the connector 2 are respectively hung on the support frame 3 inside the precast slabs on the left and right sides. The two adjacent precast slabs are locked together by a locking mechanism 4. The locking mechanism 4 includes a locking block 44. The lower end of the locking block 44 is fixedly connected to the lower support frame 3, and the upper end of the locking block 44 is inserted between the two cast slabs 1 on the upper side. A stop screw 45 is threaded through the upper end of the locking block 44. The two ends of the casting slab 1 pass through the front and rear sides. When assembling two adjacent precast slab bodies, the clamping plate 21 on the lower side of the connector 2 is hung on the support frame 3 on the left and right sides respectively, so as to splice the precast slab bodies on the left and right sides. Then, the upper precast slab body is connected with the lower precast slab body so that the clamping plate 21 on the upper side of the connector 2 is hung on the upper support frame 3. At the same time, the lower locking block 44 is inserted into the gap between the two upper casting slabs 1. Then, the fixing screw 45 passes through the front and rear casting slabs 1 and is screwed onto the locking block 44 at the same time, thus completing the splicing of the precast slab body, making the assembly operation of the precast slab body more convenient.

[0036] Reference Figure 2 The connector 2 includes a first movable block 22 on the left and a second movable block 25 on the right. The left and right clamping plates 21 are respectively fixed to the first movable block 22 and the second movable block 25. The first movable block 22 and the second movable block 25 are connected by an adjustment structure, which can adjust the distance between the first movable block 22 and the second movable block 25. By adjusting the distance between the first movable block 22 and the second movable block 25, the distance between the clamping plates 21 on the left and right sides can be adjusted, thereby making the connection between the precast slab bodies on the left and right sides tighter.

[0037] The adjustment structure includes a rod 23 fixed to the right side of the first movable block 22 and a socket 24 opened at the left end of the second movable block 25. An adjusting screw 26 threaded onto the rod 23 passes through the right side of the second movable block 25. By turning the adjusting screw 26, the rod 23 is driven to move left and right within the socket 24, thereby adjusting the distance between the first movable block 22 and the second movable block 25.

[0038] Reference Figure 3 The lower end of the locking block 44 is provided with a clamping slot 47 that clamps onto the support frame 3. A horizontal pin 41 is fixedly inserted near the lower end of the locking block 44. The locking block 44 is clamped onto the support plate 31 of the support frame 3 using the clamping slot 47, and then the pin 41 passes through the locking block 44 and the support plate 31 to lock and fix it.

[0039] One end of the pin 41 is fixed with a circular baffle, and a lock hole 42 is provided near the other end of the pin 41. A limit clip 46 is inserted into the inside of the lock hole 42. After the other end of the pin 41 passes through the lock block 44 and the support plate 31, the limit clip 46 is inserted into the lock hole 42 to limit the pin 41, thereby preventing it from falling off the lock block 44.

[0040] Reference Figure 4 The outer side of the cast slab 1 has a glue groove 12 near the edge. After the two precast slabs are spliced, the glue groove 12 on the cast slab 1 facilitates the filling of waterproof glue, which can better seal the joint of the precast slabs. The outer side of the cast slab 1 has a locking hole 11 near the bottom. The locking hole 11 on the cast slab 1 is used to insert the locking screw 45.

[0041] Reference Figure 5 The support frame 3 includes multiple support plates 31 evenly arranged from left to right. Insulation cotton is filled in the gaps between two adjacent support plates 31. The filling of insulation cotton can play a good role in heat insulation. The front and rear sides of the multiple support plates 31 are fixedly connected by multiple reinforcing rods 32 evenly arranged from top to bottom. The multiple support plates 31 are fixedly connected by multiple reinforcing rods 32 on the front and rear sides to form an integral frame, which can better support the entire precast slab body.

[0042] Reference Figure 6 and Figure 7 Multiple support plates 31 are fixed with clips 311 on both the front and rear sides. The reinforcing rod 32 has a slot 321 on the side facing the support plate 31 that engages with the clips 311. The reinforcing rod 32 is fitted onto the clips 311 using the slot 321 to achieve a fixed connection with the support plate 31.

[0043] The support plate 31 located in the middle has a hanging hole 312 near the upper end. The hanging hole 312 on the support plate 31 is used for the insertion of the pin 41, so as to cooperate with the locking block 44 for locking.

[0044] The reinforcing rod 32 and the retaining edge 311 are both embedded in the inner side of the casting plate 1. The reinforcing rod 32 and the retaining edge 311 are embedded in the casting plate 1 to achieve a fixed connection between the support frame 3 and the casting plate 1. At the same time, the reinforcing rod 32 is embedded in the casting plate 1 to improve the strength of the casting plate 1.

[0045] The implementation principle of a prefabricated roof insulation integrated panel in this application embodiment is as follows: When assembling the prefabricated panel body, the clamp plate 21 on the lower side of the connector 2 is hung on the support frame 3 on the left and right sides respectively, so as to splice the prefabricated panel body on the left and right sides. Then, the upper prefabricated panel body is connected with the lower prefabricated panel body so that the clamp plate 21 on the upper side of the connector 2 is hung on the upper support frame 3. At the same time, the lower locking block 44 is inserted into the gap between the two upper cast plates 1. Then, the fixing screw 45 passes through the front and rear cast plates 1 and is screwed onto the locking block 44 at the same time, thereby completing the splicing of the prefabricated panel body.

[0046] The connector 2 uses clamps 21 to splice the precast slab bodies on the left and right sides. The two clamps 21 on the lower side of the connector 2 are respectively hung on one side of the support plate 31 on the support frame 3 on the left and right sides. At this time, turning the adjusting screw 26 drives the insertion rod 23 to move in the insertion port 24, thereby reducing the distance between the first movable block 22 and the second movable block 25. The clamps 21 on both sides drive the support frame 3 on the left and right sides to move relative to each other, thereby making the precast slab bodies on the left and right sides press against each other, thus completing the splicing of the precast slab bodies on the left and right sides.

[0047] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A prefabricated integrated roof insulation panel, comprising a prefabricated panel body, characterized in that: The precast slab body includes front and rear cast slabs (1) and a support frame (3) set between the front and rear cast slabs (1). The gap inside the support frame (3) is filled with insulation cotton. The front and rear sides of the support frame (3) are fixedly connected to the front and rear cast slabs (1) respectively. The edge of the cast slab (1) is higher than the edge of the support frame (3). A connector (2) is provided on the upper side of the joint of two adjacent precast slab bodies. The connector (2) is inserted into the gap between the front and rear cast slabs (1). The upper and lower sides of the connector (2) are fixed with two clamps. (21) The clamps (21) on the left and right sides of the connector (2) are respectively hung on the support frame (3) inside the precast slab body on the left and right sides. The two adjacent precast slab bodies are locked together by a locking mechanism (4). The locking mechanism (4) includes a locking block (44). The lower end of the locking block (44) is fixedly connected to the support frame (3) on the lower side, and the upper end of the locking block (44) is inserted between the two casting slabs (1) on the upper side. The upper end of the locking block (44) is threaded with a stop screw (45), and the two ends of the stop screw (45) penetrate the casting slabs (1) on the front and rear sides.

2. The prefabricated integrated roof insulation panel according to claim 1, characterized in that: The connector (2) includes a first movable block (22) on the left side and a second movable block (25) on the right side. The clamps (21) on the left and right sides are respectively fixed on the first movable block (22) and the second movable block (25). The first movable block (22) and the second movable block (25) are connected by an adjustment structure, and the adjustment structure can adjust the distance between the first movable block (22) and the second movable block (25).

3. The prefabricated integrated roof insulation panel according to claim 2, characterized in that: The adjustment structure includes a plug rod (23) fixed on the right side of the first movable block (22) and a socket (24) opened at the left end of the second movable block (25). An adjustment screw (26) threaded onto the plug rod (23) passes through the right side of the second movable block (25).

4. The prefabricated integrated roof insulation panel according to claim 3, characterized in that: The lower end of the locking block (44) is provided with a clamping slot (47) that clamps onto the support frame (3), and a transverse pin (41) is fixedly inserted near the lower end of the locking block (44).

5. The prefabricated integrated roof insulation panel according to claim 4, characterized in that: One end of the pin (41) is fixed with a circular baffle, and a lock hole (42) is provided near the other end of the pin (41), with a limit clip (46) inserted inside the lock hole (42).

6. The prefabricated integrated roof insulation panel according to claim 5, characterized in that: The outer side of the casting plate (1) is provided with a glue groove (12) near the edge, and the outer side of the casting plate (1) is provided with a locking hole (11) near the bottom.

7. The prefabricated integrated roof insulation panel according to claim 6, characterized in that: The support frame (3) includes multiple support plates (31) evenly arranged from left to right. The insulation cotton is filled in the gap between two adjacent support plates (31). The front and rear sides of the multiple support plates (31) are fixedly connected by multiple reinforcing rods (32) evenly arranged from top to bottom.

8. The prefabricated integrated roof insulation panel according to claim 7, characterized in that: The front and rear sides of the multiple support plates (31) are fixed with clips (311), and the middle support plate (31) has a hanging hole (312) near the upper end. The reinforcing rod (32) has a slot (321) on the side facing the support plate (31) that engages with the clips (311). The reinforcing rod (32) and the clips (311) are both embedded in the inner side of the casting plate (1).