Energy-saving compressor shell

Abstract

The utility model discloses an energy-saving compressor shell which comprises an upper cover and a lower cover, the upper cover and the lower cover are connected to form the compressor shell, a static disc is installed in the shell, an eccentric shaft extends out of the lower cover, a movable disc is installed on the eccentric shaft and arranged in the static disc, an anti-rotation mechanism is installed in the shell, and the anti-rotation mechanism is arranged in the shell. An air inlet is formed in the upper cover, an air outlet is formed in the center of the upper cover, and a filtering piece is installed in the air inlet and inclines by 30 degrees towards the periphery of the upper cover. The filter part is installed in the air inlet in the shell of the compressor, the compressor works, air compression is achieved through relative movement of the movable scroll plate and the static scroll plate, the filter part in the air inlet in the shell can filter air entering the compressor, and impurities are prevented from entering the shell of the compressor; and the influence of friction and collision between the movable disc and the static disc caused by external impurities is avoided, so that the compressor is prevented from being damaged.

Description

Technical Field

[0001] This patent relates to the field of compressor technology, specifically to an energy-saving compressor housing. Background Technology

[0002] A compressor is a driven fluid machine that raises low-pressure gas to high-pressure gas; it is the heart of a refrigeration system. It draws in low-temperature, low-pressure refrigerant gas through the suction pipe, compresses it using a piston driven by a motor, and then discharges high-temperature, high-pressure refrigerant gas through the discharge pipe, providing power for the refrigeration cycle.

[0003] However, the air inlet on the current compressor casing lacks protective measures. During the air intake process, external impurities can enter the compressor. These impurities can cause friction and collision between the moving plate and the stationary plate, damaging the compressor. Utility Model Content

[0004] The purpose of this patent is to provide an energy-saving compressor housing that solves the problem that the air inlet of the current compressor housing lacks protective measures, and that external impurities can enter the compressor during the air intake process. These impurities will cause friction and collision between the moving plate and the stationary plate, damaging the compressor.

[0005] To achieve the above objectives, this patent provides the following technical solution: an energy-saving compressor housing, comprising an upper cover and a lower cover, the upper cover and the lower cover being connected to form the compressor housing, a stationary disc being installed inside the housing, an eccentric shaft extending from the lower cover, a moving disc being installed on the eccentric shaft, the moving disc being placed inside the stationary disc, an anti-rotation mechanism being installed inside the housing, an air inlet being provided on the upper cover, an air outlet being provided at the center of the upper cover, a filter being installed inside the air inlet, the filter being inclined at 30 degrees towards the outer periphery of the upper cover.

[0006] Preferably, the air inlet has a discharge port, the discharge port is equipped with a discharge pipe, the discharge pipe is arranged parallel to the filter element, the end of the discharge pipe has an internal thread, and a threaded cap is fitted inside the discharge pipe.

[0007] Preferably, a hanging rod is installed on the threaded cover, and the hanging rod extends into the discharge pipe.

[0008] Preferably, the threaded cap is fitted with a rubber ring, which abuts against the end of the discharge pipe.

[0009] Preferably, the upper cover and the lower cover are connected by a connecting structure, and the number of the connecting structures is not less than four, and the connecting structures are distributed in a ring at equal intervals between the upper cover and the lower cover;

[0010] The connection structure includes a U-shaped frame, a threaded rod, a connector, a U-shaped groove, and a nut;

[0011] The U-shaped frame is installed on the upper cover, the connector is installed on the lower cover, the U-shaped groove is formed on the connector, the threaded rod is rotatably installed in the U-shaped frame through a pin, the threaded rod passes through the U-shaped groove, and the nut is sleeved on the threaded rod.

[0012] Preferably, the upper cover has an annular groove, and a sealing gasket is placed in the annular groove, with the sealing gasket resting on the lower cover.

[0013] Preferably, the sealing gasket has an annular cavity, and an annular elastic element is installed in the annular cavity.

[0014] Compared with existing technologies, the beneficial effects of this patent are as follows: This energy-saving compressor housing has the following advantages compared with traditional technologies:

[0015] 1. Install a filter inside the air inlet on the compressor housing. When the compressor is working, it compresses the gas through the relative motion of the moving and stationary scroll plates. The filter inside the air inlet on the housing can filter the air entering the compressor, preventing impurities from entering the compressor housing and avoiding the impact of external impurities on the friction and collision between the moving and stationary scroll plates, thereby preventing damage to the compressor.

[0016] 2. When installing the upper and lower covers, rotate the threaded rod downwards on the U-shaped frame through the pin and engage it in the U-shaped groove on the connector. Use an external wrench to screw the nut onto the threaded rod and press it against the connector, so that the upper and lower covers are assembled to form the compressor housing. This one-piece connection replaces the current separate bolt and nut assembly, avoiding the inconvenience of assembly caused by missing parts. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this patent;

[0018] Figure 2 This is a schematic diagram of the structure of this patent (cross-sectional view).

[0019] Figure 3 This is a schematic diagram of the structure of the discharge pipe, threaded cap, and hanging rod of this patent.

[0020] Figure 4 This is a structural schematic diagram of the U-shaped frame, threaded rod, and connector of this patent.

[0021] Figure 5 This is a schematic diagram of the structure of the sealing gasket, annular cavity, and annular elastic element of this patent.

[0022] In the diagram: 1. Top cover; 2. Bottom cover; 3. Annular groove; 4. Connecting structure; 401. U-shaped frame; 402. Threaded rod; 403. Connector; 404. U-shaped groove; 405. Nut; 5. Moving disc; 6. Stationary disc; 7. Anti-rotation mechanism; 8. Eccentric shaft; 9. Air inlet; 10. Air outlet; 11. Filter element; 12. Sealing gasket; 13. Annular cavity; 14. Annular elastic element; 15. Discharge pipe; 16. Threaded cap; 17. Hanging rod; 18. Rubber ring. Detailed Implementation

[0023] The technical solutions of this patent embodiment will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this patent, and not all of them. Based on the embodiments of this patent, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this patent.

[0024] Please see Figure 1-5 This patent provides a technical solution: an energy-saving compressor housing, including an upper cover 1 and a lower cover 2, the upper cover 1 and the lower cover 2 are connected to form the compressor housing, a stationary plate 6 is installed inside the housing, an eccentric shaft 8 extends out from the lower cover 2, a moving plate 5 is installed on the eccentric shaft 8, the moving plate 5 is placed inside the stationary plate 6, an anti-rotation mechanism 7 is installed inside the housing, an air inlet 9 is opened on the upper cover 1, an air outlet 10 is opened in the center of the upper cover 1, a filter element 11 is installed inside the air inlet 9, the filter element 11 is made of air filter cotton material, the outer part is made of metal material, and is installed in the air inlet 9 on the housing by bolting or welding, the filter element 11 is inclined at thirty degrees to the outer periphery of the upper cover 1;

[0025] The scroll compressor consists of an upper cover 1, a lower cover 2, a moving disc 5, a stationary disc 6, an anti-rotation mechanism 7, an eccentric shaft 8, an inlet 9, and an outlet 10. Its working principle is to compress gas through the relative motion of the moving and stationary scroll discs. The scroll compressor comprises a fixed involute scroll disc and an eccentrically rotating involute scroll disc. During the intake, compression, and exhaust processes, the stationary disc is fixed to the frame, while the moving disc is driven by the eccentric shaft and rotates in a small-radius plane around the center of the stationary disc's base circle. Gas is drawn into the periphery of the stationary disc through an air filter. As the eccentric shaft rotates, the gas in the crescent-shaped compression chamber formed by the engagement of the moving and stationary discs is gradually compressed and then discharged through the axial hole at the center of the stationary disc.

[0026] Scroll compressors are highly efficient and energy-saving: Due to the design of scroll compressors, the temperature change of gas is small during the compression process, resulting in high energy efficiency.

[0027] Low noise: Due to its smooth operation, the scroll compressor has a low noise level.

[0028] Simple structure: The design of the moving and stationary scroll plates makes the overall structure relatively simple and easy to maintain.

[0029] High reliability: Fewer moving parts and fewer components improve overall reliability and lifespan;

[0030] A filter element 11 is installed inside the air inlet 9 on the compressor housing. When the compressor is working, the gas is compressed by the relative movement of the moving and stationary scroll plates. The filter element 11 inside the air inlet 9 on the housing can filter the air entering the compressor, prevent impurities from entering the compressor housing, and prevent external impurities from causing friction and collision between the moving and stationary scroll plates, thereby avoiding damage to the compressor.

[0031] An air inlet 9 has a discharge port, and a discharge pipe 15 is installed inside the discharge port. The discharge pipe 15 is arranged parallel to the filter element 11. An internal thread is provided at the end of the discharge pipe 15. A threaded cap 16 is fitted inside the discharge pipe 15. A hanging rod 17 is installed on the threaded cap 16. The hanging rod 17 extends into the discharge pipe 15. A rubber ring 18 is fitted over the threaded cap 16. The rubber ring 18 is made of fluororubber and is pressed against the end of the discharge pipe 15.

[0032] When the compressor is working, the threaded cover 16 is screwed into the discharge pipe 15, and the rubber ring 18 can seal the gap between the threaded cover 16 and the discharge pipe 15. When the compressor stops working, the threaded cover 16 is screwed off, and the impurities filtered on the surface of the filter element 11 are scraped into the discharge pipe 15 and discharged through the hanging rod 17 on the threaded cover 16.

[0033] The upper cover 1 and the lower cover 2 are connected by a connecting structure 4. There are no fewer than four connecting structures 4, which are distributed in a ring at equal intervals between the upper cover 1 and the lower cover 2.

[0034] The connecting structure 4 includes a U-shaped frame 401, a threaded rod 402, a connector 403, a U-shaped groove 404, and a nut 405;

[0035] U-shaped frame 401 is installed on the upper cover 1, connector 403 is installed on the lower cover 2, U-shaped groove 404 is opened on connector 403, threaded rod 402 is rotatably installed in U-shaped frame 401 through pin, threaded rod 402 passes through U-shaped groove 404, and nut 405 is sleeved on threaded rod 402.

[0036] When installing the upper cover 1 and the lower cover 2, the threaded rod 402 rotates downward on the U-shaped frame 401 through the pin and is engaged in the U-shaped groove 404 on the connector 403. The nut 405 is screwed onto the threaded rod 402 and pressed against the connector 403 by an external wrench, so that the upper cover 1 and the lower cover 2 are assembled to form the compressor housing. The one-piece connection method replaces the current separate bolt and nut assembly, avoiding the inconvenience of assembly caused by missing parts.

[0037] An annular groove 3 is provided inside the upper cover 1, and a sealing gasket 12 is placed inside the annular groove 3. The sealing gasket 12 is made of fluororubber and rests on the lower cover 2. An annular cavity 13 is provided inside the sealing gasket 12, and an annular elastic element 14 is installed inside the annular cavity 13. The annular elastic element 14 is made of steel sheet. The annular elastic element 14 in the annular cavity 13 enhances the resilience of the sealing gasket 12. When the upper cover 1 and the lower cover 2 are installed, the sealing gasket 12 is placed in the annular groove 3, and the sealing gasket 12 seals the gap between the upper cover 1 and the lower cover 2.

[0038] When using this energy-saving compressor housing, firstly, during the installation of the upper cover 1 and lower cover 2, place the sealing gasket 12 in the annular groove 3, and allow the threaded rod 402 to rotate downwards on the U-shaped bracket 401 via the pin, engaging into the U-shaped groove 404 on the connector 403. Use an external wrench to screw the nut 405 onto the threaded rod 402, securing it against the connector 403, thus assembling the upper cover 1 and lower cover 2 to form the compressor housing. The sealing gasket 12 seals the gap between the upper cover 1 and lower cover 2. Install the filter element 11 inside the air inlet 9 on the compressor housing. When the compressor operates, the relative movement of the moving and stationary scroll plates... The compressor compresses the gas by moving the filter element 11 inside the air inlet 9 on the outer casing. This filter element 11 filters the air entering the compressor, preventing impurities from entering the compressor casing and avoiding the impact of external impurities on the friction and collision between the moving and stationary discs, thus preventing damage to the compressor. When the compressor is working, the threaded cover 16 is screwed into the discharge pipe 15, and the rubber ring 18 seals the gap between the threaded cover 16 and the discharge pipe 15. When the compressor stops working, the threaded cover 16 is unscrewed, and the impurities filtered by the filter element 11 are scraped into the discharge pipe 15 and discharged through the hanging rod 17 on the threaded cover 16.

[0039] Although embodiments of this patent have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of this patent, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An energy-saving compressor housing, comprising an upper cover (1) and a lower cover (2), characterized in that: The upper cover (1) and the lower cover (2) are connected to form the compressor housing. A stationary disc (6) is installed inside the housing. An eccentric shaft (8) extends out from the lower cover (2). A moving disc (5) is installed on the eccentric shaft (8). The moving disc (5) is placed inside the stationary disc (6). An anti-rotation mechanism (7) is installed inside the housing. An air inlet (9) is opened on the upper cover (1). An air outlet (10) is opened in the center of the upper cover (1). A filter element (11) is installed inside the air inlet (9). The filter element (11) is inclined at 30 degrees to the outer periphery of the upper cover (1).

2. The energy-saving compressor housing according to claim 1, characterized in that: The air inlet (9) has a discharge port, and a discharge pipe (15) is installed in the discharge port. The discharge pipe (15) is arranged parallel to the filter element (11). The end of the discharge pipe (15) has an internal thread, and a threaded cap (16) is fitted inside the discharge pipe (15).

3. The energy-saving compressor housing according to claim 2, characterized in that: A hanging rod (17) is installed on the threaded cap (16), and the hanging rod (17) extends into the discharge pipe (15).

4. The energy-saving compressor housing according to claim 2, characterized in that: The threaded cap (16) is covered with a rubber ring (18), which abuts against the end of the discharge pipe (15).

5. The energy-saving compressor housing according to claim 1, characterized in that: The upper cover (1) and the lower cover (2) are connected by a connecting structure (4), and the number of the connecting structures (4) is not less than four. The connecting structures (4) are distributed in a ring at equal intervals between the upper cover (1) and the lower cover (2). The connection structure (4) includes a U-shaped frame (401), a threaded rod (402), a connector (403), a U-shaped groove (404), and a nut (405). The U-shaped frame (401) is installed on the upper cover (1), the connector (403) is installed on the lower cover (2), the U-shaped groove (404) is opened on the connector (403), the threaded rod (402) is rotatably installed in the U-shaped frame (401) by a pin, the threaded rod (402) passes through the U-shaped groove (404), and the nut (405) is sleeved on the threaded rod (402).

6. The energy-saving compressor housing according to claim 1, characterized in that: The upper cover (1) has an annular groove (3) inside, and a sealing gasket (12) is placed inside the annular groove (3). The sealing gasket (12) rests on the lower cover (2).

7. The energy-saving compressor housing according to claim 6, characterized in that: The sealing gasket (12) has an annular cavity (13) inside, and an annular elastic element (14) is installed inside the annular cavity (13).

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