Combined type assembled bevel gear

Abstract

The utility model relates to the technical field of gears, in particular to a combined type assembled bevel gear which comprises an assembling disc, assembling teeth are assembled on the upper portion of the assembling disc in an inserted mode, the assembling disc and the assembling teeth are assembled in an inserted mode through tooth fixing screws, and an installing base plate is assembled at the bottom of the assembling disc in a supporting mode. The assembling disc and the mounting base plate are assembled in an inserted mode through limiting pins, and an inner shaft inserting groove is formed in the middle of the mounting base plate. According to the utility model, combination, assembly and use can be carried out conveniently according to use requirements, local disassembly, replacement and maintenance are also facilitated, transportation and installation are facilitated, when damage occurs, only damaged sections need to be replaced, the whole shaft does not need to be replaced, and the maintenance cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of gear technology, specifically to a bevel gear with a modular assembly. Background Technology

[0002] Bevel gears are an important component in the field of mechanical transmission, widely used in various industrial equipment and mechanical devices. Their performance and quality directly affect the efficiency, stability, and reliability of the entire transmission system. With the continuous development of industrial technology, higher requirements have been placed on the performance, manufacturing process, installation, commissioning, and maintenance of bevel gears. One-piece bevel gears are usually manufactured as a whole, with the teeth and hub being produced by methods such as forging, casting, or machining.

[0003] In response, Chinese patent application number CN202121794687.2 discloses a bevel gear, belonging to the field of gear manufacturing technology. It solves the problem of high operating noise in existing bevel gears. This bevel gear includes a first end face and a second end face. Multiple equidistantly distributed first teeth are fixedly arranged along the outer edge of the first end face, and multiple equidistantly distributed second teeth are fixedly arranged along the outer edge of the second end face. The second teeth mesh with the first teeth. A drive shaft sleeve is inserted through the middle of the first end face, and a driven shaft sleeve is inserted through the middle of the second end face. A drive shaft connection channel is opened in the middle of the drive shaft sleeve, and four annularly distributed square grooves are opened inside the drive shaft connection channel.

[0004] However, existing bevel gears require complete disassembly and replacement when the gear parts are worn or damaged, which can easily lead to waste and increase maintenance costs. Furthermore, replacing the entire gear also requires adjustment and break-in, which affects assembly and usage efficiency.

[0005] Therefore, in order to solve the above problems, a bevel gear with modular assembly is proposed. Summary of the Invention

[0006] The purpose of this utility model is to provide a modular assembly bevel gear to solve the problems mentioned in the background art, which are that existing bevel gears require complete disassembly and replacement when the gear parts are worn or damaged, which easily leads to waste, increases maintenance costs, and requires adjustment and break-in when replacing the entire gear, affecting assembly and usage efficiency.

[0007] To achieve the above objectives, the present invention provides the following technical solution: a combined bevel gear, comprising an assembly disc, wherein an assembly tooth is inserted and assembled on the upper part of the assembly disc, and the assembly disc and the assembly tooth are assembled by a tooth fixing screw; a mounting base is supported and assembled at the bottom of the assembly disc, and the assembly disc and the mounting base are assembled by a limiting pin; and an inner shaft slot is provided in the middle of the mounting base.

[0008] This method facilitates the assembly of corresponding bevel gears. This modular structure makes transportation and installation convenient, and in the event of damage, only the damaged section needs to be replaced, rather than the entire shaft, thus reducing maintenance costs.

[0009] As a further step of this solution, the bottom of the assembly tooth is horizontal and the top of the assembly tooth is inclined from right inner upper to outward lower. The top of the assembly plate is set with an arc-shaped protrusion and the top of the assembly plate is evenly provided with upper insertion grooves corresponding to the assembly tooth.

[0010] This method facilitates the rapid positioning and insertion of the assembly teeth, making subsequent use more stable.

[0011] As a further step of this solution, the assembly plate and the assembly teeth are provided with self-tapping screw holes corresponding to the fixing screws, and the bottom surface of the assembly plate is provided with an inner hidden groove corresponding to the outer cap of the fixing screw, and the inner hidden groove is connected to the self-tapping screw hole.

[0012] This method facilitates the positioning and fastening of the assembly plate and assembly teeth, and also makes it easier to hide the fixing screws, making subsequent assembly more convenient.

[0013] As a further step of this solution, the mounting chassis has an integrally formed protruding inner shaft cylinder in the middle, and the inner shaft cylinder is inserted through the center of the assembly plate. The inner shaft slot is opened inside the inner shaft cylinder, and the mounting chassis has an integrally formed circumferential boss on the side surface.

[0014] This method facilitates the installation and assembly of the assembly plate, making subsequent assembly more convenient and use more stable.

[0015] As a further step of this solution, an outer sleeve is integrally provided on the lower outer side of the assembly plate, and a corresponding inner support cylinder is provided on the lower inner side of the assembly plate. The inner extension cylinder is inserted and assembled inside the inner support cylinder, and the space between the outer sleeve and the inner support cylinder matches the protrusion of the circumferential boss.

[0016] This method facilitates the fitting and assembly of the lower part of the assembly plate and the upper part of the mounting chassis, making it easier to form a stable whole in subsequent assembly, and making it more stable and convenient to use.

[0017] As a further step of this solution, the top view of the inner extension cylinder is hexagonal, and the inner support cylinder has an inner slot corresponding to the outer wall of the inner extension cylinder.

[0018] This method facilitates the interlocking of the chassis and assembly plate, making subsequent drive installation easier and more stable after assembly, thus making it more convenient to use.

[0019] As a further step of this solution, an extension shaft cylinder is integrally extended from the center of the bottom of the mounting chassis, and an inner shaft slot is opened through the center of it. A shaft keyway is opened on one side of the inner wall of the inner shaft slot, and a bottom pin through hole is opened on the outer wall of the extension shaft cylinder.

[0020] This method facilitates the stable assembly of the drive shaft, making it more convenient to use.

[0021] As a further step of this solution, the limiting pins are sequentially inserted and connected to the outer sleeve, the circumferential boss, the inner support cylinder and the inner extension cylinder from the outside to the inside. The three sets of limiting pins are arranged in a triangular assembly and dispersed around the perimeter. The outer sleeve, the circumferential boss, the inner support cylinder and the inner extension cylinder are all provided with horizontal threaded grooves corresponding to the limiting pins. The outer wall of the outer sleeve is provided with a side recessed groove corresponding to the outer cap of the limiting pin.

[0022] This method allows the assembly plate and mounting chassis to form a relatively stable whole after being assembled using limit pins, making subsequent transmission, installation, and use more convenient.

[0023] Compared with the prior art, the advantages of this utility model are: this utility model is easy to assemble and use according to the needs of use, and it is also easy to disassemble, replace and maintain parts, making it convenient to transport and install. Moreover, when damage occurs, only the damaged section needs to be replaced, instead of replacing the entire shaft, which reduces maintenance costs.

[0024] This utility model features assembly teeth that, supported by an assembly plate, are assembled and secured with screws. This facilitates disassembly and assembly of the entire assembly, making it more convenient to use. It also allows for easy disassembly and replacement of individual assembly teeth in case of damage, avoiding the waste of replacing the entire component due to partial damage and saving costs. Furthermore, it facilitates individual processing and subsequent assembly during production, as well as convenient transportation, making operation and use more convenient. This design improves the convenience and practicality of modular bevel gear assembly.

[0025] This utility model, by providing a mounting base and an inner shaft slot, facilitates the support and assembly of the gear teeth and mounting plate, and also facilitates assembly onto the drive shaft as needed, making operation and use more convenient and facilitating subsequent disassembly and replacement. Furthermore, the inner extension cylinder and circumferential boss, along with the outer sleeve, inner support cylinder, and inner slot, facilitate relative limiting and locking assembly, making it easier to form a relatively stable integral bevel gear after assembly, thus making use more convenient. This design improves the convenience and practicality of the modular assembly bevel gear. Attached Figure Description

[0026] Figure 1 This is a three-dimensional sectional view of the overall structure of this utility model.

[0027] Figure 2 This is a side perspective three-dimensional schematic diagram of the overall structure of this utility model;

[0028] Figure 3 This is a top view sectional perspective of the structure of this utility model;

[0029] Figure 4 This is an exploded three-dimensional assembly view of the overall structure of this utility model.

[0030] Figure 5 This is a top-down exploded view of the overall structure of this utility model.

[0031] In the diagram: 110, Assembly plate; 111, Outer sleeve; 112, Inner support sleeve; 113, Inner slot; 120, Assembly teeth; 121, Upper insert groove; 130, Mounting chassis; 131, Inner extension sleeve; 132, Circumferential boss; 140, Inner shaft slot; 141, Extension sleeve; 142, Shaft keyway; 143, Bottom pin through hole; 150, Threaded screw; 151, Self-tapping screw hole; 152, Inner recessed groove; 160, Limiting pin; 161, Horizontal threaded groove; 162, Side recessed groove. Detailed Implementation

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] Please see Figures 1-5 One embodiment provided by this utility model:

[0034] A modular bevel gear includes an assembly plate 110, on the upper part of which assembly teeth 120 are inserted and assembled, and the assembly plate 110 and the assembly teeth 120 are assembled by thread-fixing screws 150. The bottom of the assembly plate 110 is supported by a mounting base 130, and the assembly plate 110 and the mounting base 130 are assembled by limiting pins 160. The mounting base 130 has an inner shaft slot 140 in the middle. In use, the bevel gear is formed by corresponding combination and assembly, which also facilitates partial disassembly and replacement.

[0035] As described in more detail in this embodiment, the bottom of the mounting tooth 120 is horizontal, and the top of the mounting tooth 120 is inclined from the upper right to the lower left. The top of the mounting plate 110 is arc-shaped and protruding. The top of the mounting plate 110 is evenly provided with upper insertion grooves 121 corresponding to the mounting tooth 120. The interior of the mounting plate 110 and the interior of the mounting tooth 120 are provided with self-tapping screw holes 151 corresponding to the fixing screw 150. The bottom surface of the mounting plate 110 is provided with an inner hidden groove 152 corresponding to the outer cap of the fixing screw 150. The inner hidden groove 152 communicates with the self-tapping screw hole 151. In use, it is convenient to insert, assemble and tighten the mounting tooth 120, making subsequent assembly more convenient.

[0036] As described in more detail in this embodiment, a raised inner shaft sleeve 131 is integrally provided in the middle of the mounting chassis 130, and the inner shaft sleeve 131 is inserted through the center of the assembly plate 110. An inner shaft slot 140 is formed inside the inner shaft sleeve 131. A circumferential boss 132 is integrally provided on the side surface of the mounting chassis 130. An outer sleeve 111 is integrally provided on the lower outer side of the assembly plate 110, and a corresponding inner support sleeve 112 is formed on the lower inner side of the assembly plate 110. The inner shaft sleeve 131... 1. Inserted into the inner support cylinder 112, the space between the outer sleeve 111 and the inner support cylinder 112 matches the protrusion of the circumferential boss 132. The top view of the inner extension cylinder 131 is hexagonal, and the inner support cylinder 112 has an inner slot 113 corresponding to the outer wall of the inner extension cylinder 131. During assembly, the mutual locking and assembly of the assembly plate 110 and the mounting base 130 facilitates the formation of a whole when driven to rotate, making operation and use more convenient.

[0037] As a more detailed embodiment, an extension shaft cylinder 141 is integrally extended from the center of the bottom of the mounting chassis 130, and an inner shaft slot 140 is opened through the center of it. A shaft keyway 142 is opened on one side of the inner wall of the inner shaft slot 140, and a bottom pin through hole 143 is opened on the outer wall of the extension shaft cylinder 141. During assembly, it is convenient to assemble and fasten the drive shaft as needed, making it more convenient to use.

[0038] As described in more detail in this embodiment, the limiting pins 160 are sequentially inserted and connected to the outer sleeve 111, the circumferential boss 132, the inner support cylinder 112, and the inner extension cylinder 131 from the outside to the inside. The three sets of limiting pins 160 are arranged in a triangular configuration around the perimeter. The outer sleeve 111, the circumferential boss 132, the inner support cylinder 112, and the inner extension cylinder 131 are all provided with horizontal threaded grooves 161 corresponding to the limiting pins 160. The outer wall of the outer sleeve 111 is provided with a recessed groove 162 corresponding to the outer cap of the limiting pins 160. During assembly and use, the limiting pins 160 facilitate the limiting combination assembly of the outer sleeve 111, the circumferential boss 132, the inner support cylinder 112, and the inner extension cylinder 131, thus forming a relatively stable whole.

[0039] Working principle: During assembly, the assembly teeth 120 are inserted into the surface of the assembly plate 110 with the cooperation of the upper tooth groove 121. Then, the assembly is fastened with the fastening screws 150 with the cooperation of the self-tapping screw hole 151 and the inner recess 152. Then, with the cooperation of the outer sleeve 111, the inner support sleeve 112 and the inner slot 113, the inner extension sleeve 131 and the circumferential boss 132 are connected to it, so that the assembly plate 110 and the mounting base 130 can be easily interlocked and assembled. Finally, the limiting pin 160 is inserted and the assembly is tightened to form a relatively stable whole. Furthermore, with the cooperation of the inner shaft slot 140, it is easy to assemble it on the drive rotating shaft. Then, the keyway 142 of the shaft body is used for auxiliary assembly, fastening and stable drive. The corresponding screws can also be inserted through the bottom pin through hole 143 for reinforced assembly, which is convenient for subsequent stable use. If local damage occurs during use, it can be disassembled according to the damaged part and the corresponding damaged and worn parts can be replaced, avoiding the waste of replacing the whole due to local damage. It also avoids the need for complete replacement and reduces the required break-in period, making it more convenient to use. The operation ends here.

[0040] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model in any way. Those skilled in the art can readily implement this utility model based on the accompanying drawings and the above description. However, any modifications, alterations, or equivalent variations made by those skilled in the art without departing from the scope of the utility model's technical solution, utilizing the disclosed technical content, are considered equivalent embodiments of this utility model. Furthermore, any equivalent changes, alterations, or variations made to the above embodiments based on the essential technology of this utility model are still within the protection scope of this utility model's technical solution.

Claims

1. A bevel gear with modular assembly, comprising an assembly disc (110). Its characteristics are: The assembly plate (110) is fitted with an assembly tooth (120) on its upper part, and the assembly plate (110) and the assembly tooth (120) are fitted together by a thread-fixing screw (150). The bottom of the assembly plate (110) is supported by a mounting base (130), and the assembly plate (110) and the mounting base (130) are fitted together by a limiting pin (160). The mounting base (130) has an inner shaft slot (140) in the middle.

2. The bevel gear with modular assembly according to claim 1, characterized in that: The bottom of the assembly tooth (120) is horizontal, and the top of the assembly tooth (120) is inclined from the upper right to the lower left. The top of the assembly plate (110) is arc-shaped and protruding, and the top of the assembly plate (110) is evenly provided with upper insertion grooves (121) corresponding to the assembly tooth (120).

3. The bevel gear with modular assembly according to claim 1, characterized in that: The assembly plate (110) and the assembly teeth (120) are both provided with self-tapping screw holes (151) corresponding to the threaded screws (150), and the bottom surface of the assembly plate (110) is provided with an inner recess (152) corresponding to the outer cap of the threaded screws (150), and the inner recess (152) is connected to the self-tapping screw holes (151).

4. A bevel gear with modular assembly according to claim 1, characterized in that: The mounting chassis (130) has an integrally formed protruding inner shaft cylinder (131) in the middle, and the inner shaft cylinder (131) is inserted through the center of the assembly plate (110). The inner shaft slot (140) is opened inside the inner shaft cylinder (131). The mounting chassis (130) has an integrally formed circumferential boss (132) on the side surface.

5. A bevel gear with modular assembly according to claim 4, characterized in that: The lower outer side of the assembly plate (110) is integrally provided with an outer sleeve (111), and the lower inner side of the assembly plate (110) is provided with a corresponding inner support sleeve (112). The inner extension shaft sleeve (131) is inserted and assembled inside the inner support sleeve (112). The space between the outer sleeve (111) and the inner support sleeve (112) matches the protrusion of the circumferential boss (132).

6. A bevel gear with modular assembly according to claim 5, characterized in that: The inner extension cylinder (131) has a hexagonal cross section when viewed from above, and the inner support cylinder (112) has an inner card groove (113) that corresponds to the outer wall of the inner extension cylinder (131).

7. A bevel gear with modular assembly according to claim 4, characterized in that: An extension shaft cylinder (141) is integrally extended from the center of the bottom of the mounting chassis (130), and an inner shaft slot (140) is opened through its center. A shaft keyway (142) is opened on one side of the inner wall of the inner shaft slot (140), and a bottom pin through hole (143) is opened on the outer wall of the extension shaft cylinder (141).

8. A bevel gear with modular assembly according to claim 5, characterized in that: The limiting pins (160) are inserted and connected to the outer sleeve (111), the circumferential boss (132), the inner support cylinder (112), and the inner extension cylinder (131) in sequence from the outside to the inside. The three sets of limiting pins (160) are arranged in a triangular assembly and dispersed around the perimeter. The outer sleeve (111), the circumferential boss (132), the inner support cylinder (112), and the inner extension cylinder (131) are all provided with horizontal threaded grooves (161) corresponding to the limiting pins (160). The outer wall of the outer sleeve (111) is provided with a side recessed groove (162) corresponding to the outer cap of the limiting pins (160).

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