Automatic supply device for lubricating head sheave of coal mine electromechanical elevator
By designing an automatic lubrication supply device for the coal mine electromechanical hoist sheave, the reciprocating motion of the sealing piston plate is used to achieve automatic supply and recovery of lubricating oil, which solves the failure and pollution problems of the lubrication device in the existing technology, and realizes the efficient use of lubricating oil and clean operation of the equipment.
Patent Information
- Application Number
- CN202423218854.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-12-25
AI Technical Summary
In the prior art, the lubrication device cannot lubricate when the pump body fails, and the lubricating oil cannot be fully recovered, resulting in pollution and waste.
An automatic lubrication supply device for the sheave of a coal mine electromechanical hoist was designed. The device includes a lubrication supply assembly. The oil storage tank is pressurized by the reciprocating motion of a sealing piston plate. The lubricating oil is sprayed to the bearing seat through an oil outlet pipe and recycled through an oil return pipe to avoid leakage and contamination.
The automatic lubrication of the bearing seat during the rotation of the sheave is realized, the lubricating oil is reused, leakage and pollution are avoided, and the maintenance cost of the equipment is reduced.
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Figure CN223483953U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of lubrication device technology, and in particular to an automatic lubrication replenishment device for the sheave of a coal mine electromechanical hoist. Background Technology
[0002] The head sheave is a fixed pulley at the top of the mine shaft headframe that adjusts the direction of the wire rope. Its function is to support the wire rope connecting the hoist drum and the hoisting container and guide the wire rope to change direction. During use, the head sheave requires a lubrication device to lubricate the bearing housing of the sheave axle.
[0003] In the prior art, patent CN218295282U discloses an automatic oil supply device for lubricating the top sheave of a hoist, comprising a top sheave body, a fixed frame, a fixed pipe, a pump body, and an extrusion component. Rotating shafts are fixedly connected to both ends of the top sheave body. Bearing seats are fixedly connected inside the fixed frame and are fixedly connected to the rotating shafts. The fixed pipe is fixedly connected inside the fixed frame and has multiple sets of pipes fixedly connected to it. A nozzle is fixedly connected to one end of each pipe. This device enables the pump body and piston plate to work together to spray lubricating oil from the fixed pipe in a cross-flow manner, thus lubricating the bearing seats and rotating shafts. It is easy to operate, requires no hoist shutdown, reduces the workload of workers, and avoids dangerous situations.
[0004] The aforementioned patented technology requires a pump to draw lubricating oil from the tank into the nozzle during lubrication. However, if the pump malfunctions, lubrication is impossible, and the lubricating oil cannot be fully recovered, leading to oil contamination of the equipment and waste. Therefore, this application proposes an automatic lubrication replenishment device for the sheave of a coal mine electromechanical hoist. Utility Model Content
[0005] This utility model discloses an automatic lubrication replenishment device for the sheave of a coal mine electromechanical hoist, which aims to solve the technical problems mentioned in the background art.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] An automatic lubrication replenishment device for the sheave of a coal mine electromechanical hoist includes:
[0008] The main body of the ceremonial wheel, and the transverse axis set at the transverse axis center of the main body of the ceremonial wheel;
[0009] The support plate, of which there are two, is used to support both ends of the horizontal shaft, and the lower surface of the support plate is fixedly provided with support legs. Both ends of the horizontal shaft are provided with bearing seats that are respectively fixedly connected to the upper surface of the two support plates.
[0010] The lubrication supply assembly includes a lower housing fixed to the upper surface of a support plate and a detachable upper housing disposed on the top of the lower housing. A pressure box and an oil reservoir are fixed to the lower surface of the support plate, and a filter screen is fixed to the inner wall of the oil reservoir. An oil outlet pipe and an oil return pipe are fixed to the inner top wall of the oil reservoir, and the top ends of both the oil outlet pipe and the oil return pipe extend into the interior of the lower housing. An oil outlet check valve and an oil return check valve are respectively provided on the surface of the oil outlet pipe and the oil return pipe. An arc-shaped pipe corresponding to the bearing seat is provided at the top end of the oil outlet pipe, and oil nozzles corresponding to the bearing seat are equidistantly arranged on the outer circumference of the arc-shaped pipe.
[0011] In a preferred embodiment, the connection between the lower housing and the upper housing is provided with a rotating hole for the horizontal shaft to rotate, and the connection between the lower housing and the upper housing is provided with a sealing ring that is rotatably connected to the outer surface of the horizontal shaft.
[0012] By installing a sealing ring, lubricant leakage can be prevented.
[0013] In a preferred embodiment, the inner top wall of the pressure chamber is rotatably provided with a rotating rod extending into the lower housing, and the top end of the rotating rod and the end of the horizontal shaft are both fixed with meshing bevel gears.
[0014] By setting a bevel gear, the rotation of the horizontal shaft can drive the rotating rod to rotate.
[0015] In a preferred embodiment, a rectangular plate and a sealing piston plate are slidably disposed on the inner wall of the pressure box, a reciprocating screw is fixedly disposed at the bottom end of the rotating rod, and a threaded hole is provided on the upper surface of the rectangular plate for threaded connection with the outer surface of the reciprocating screw.
[0016] By setting a reciprocating lead screw, the rectangular plate can be driven to move up and down reciprocally during the rotation of the reciprocating lead screw.
[0017] In a preferred embodiment, two symmetrical push rods are fixedly provided on the lower surface of the rectangular plate, and the bottom ends of the two push rods are fixedly connected to the lower surface of the sealing piston plate.
[0018] By setting a push rod, the sealing piston plate can be driven to move up and down reciprocally during the movement of the rectangular plate.
[0019] In a preferred embodiment, the inner bottom wall of the pressurization chamber is provided with an air intake pipe extending to the lower surface of the pressurization chamber, and the surface of the air intake pipe is provided with an air intake one-way valve, and the bottom end of the air intake pipe is provided with a filter cover.
[0020] By setting up an air intake pipe, it is easy to draw outside air into the pressurization chamber when the sealing piston plate moves upward, in preparation for the next pressurization.
[0021] In a preferred embodiment, the inner bottom wall of the pressurization box is fixedly provided with a pressurization pipe extending to the bottom of the oil storage tank, and the surface of the pressurization pipe is provided with a one-way valve for venting air. The front of the oil storage tank is provided with an oil filling port, and the inner wall of the oil filling port is provided with a sealing plug.
[0022] By setting up a pressurization pipe, air in the pressurization chamber can be forced into the oil reservoir when the sealed piston plate moves downward, thus pressurizing the inside of the oil reservoir.
[0023] As can be seen from the above, the automatic lubrication replenishment device for the sheave of a coal mine electromechanical hoist provided by this utility model has the following technical effects.
[0024] Firstly, by setting up a lubrication supply component, this utility model enables the sealed piston plate to continuously pressurize the inside of the oil tank during actual use, so that the lubricating oil inside the oil tank is discharged into the arc-shaped pipe through the oil outlet pipe, and sprayed onto the surface of the bearing seat through the oil nozzle, thereby achieving automatic lubrication of the bearing seat during the rotation of the sheave body.
[0025] Secondly, by setting up a return oil pipe, this utility model allows the lubricating oil dripping from the bearing housing to flow back into the oil storage tank through the return oil pipe, realizing the reuse of lubricating oil. At the same time, it can filter the lubricating oil entering the oil outlet pipe under the action of the filter screen, preventing impurities from clogging the oil injector. Attached Figure Description
[0026] Figure 1 This is a three-dimensional structural diagram of an automatic lubrication replenishment device for the sheave of a coal mine electromechanical hoist proposed in this utility model.
[0027] Figure 2 This is a schematic diagram of the internal structure of the lower shell of an automatic lubrication replenishment device for the sheave of a coal mine electromechanical hoist, as proposed in this utility model.
[0028] Figure 3 This is a cross-sectional structural diagram of the lubrication replenishment component of an automatic lubrication replenishment device for the sheave of a coal mine electromechanical hoist, as proposed in this utility model.
[0029] Figure 4 This utility model Figure 3 Enlarged structural diagram at point A in the middle.
[0030] Figure 5 This utility model Figure 3 Enlarged structural diagram at point B.
[0031] In the attached image:
[0032] 100. Main body of the roof wheel;
[0033] 200, Horizontal axis;
[0034] 300. Support plate;
[0035] 400. Supporting leg;
[0036] 500. Bearing housing;
[0037] 600. Lubrication supply assembly; 601. Lower housing; 602. Upper housing; 603. Pressure chamber; 604. Oil reservoir; 605. Filter screen; 606. Oil outlet pipe; 607. Oil return pipe; 608. Oil outlet check valve; 609. Oil return check valve; 6010. Arc-shaped pipe; 6011. Oil injector; 6012. Sealing ring; 6013. Rotating rod; 6014. Bevel gear; 6015. Rectangular plate; 6016. Sealing piston plate; 6017. Reciprocating screw; 6018. Push rod; 6019. Suction pipe; 6020. Suction check valve; 6021. Pressure pipe; 6022. Air outlet check valve. Detailed Implementation
[0038] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0039] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0040] Reference Figures 1 to 5 An automatic lubrication replenishment device for the sheave lubrication of a coal mine electromechanical hoist, comprising:
[0041] The main body of the sheave 100, and the transverse shaft 200 located at the transverse axis center of the main body of the sheave 100;
[0042] Support plate 300, there are two support plates 300, which are used to support both ends of the horizontal shaft 200, and support legs 400 are fixedly provided on the lower surface of the support plate 300. Both ends of the horizontal shaft 200 are provided with bearing seats 500 that are fixedly connected to the upper surface of the two support plates 300 respectively.
[0043] The lubrication supply assembly 600 includes a lower housing 601 fixed to the upper surface of the support plate 300 and a detachable upper housing 602 disposed on the top of the lower housing 601. A pressure box 603 and an oil reservoir 604 are fixed to the lower surface of the support plate 300, and a filter screen 605 is fixed to the inner wall of the oil reservoir 604. An oil outlet pipe 606 and an oil return pipe 607 are fixed to the inner top wall of the oil reservoir 604, and the top ends of the oil outlet pipe 606 and the oil return pipe 607 extend into the interior of the lower housing 601. An oil outlet check valve 608 and an oil return check valve 609 are respectively provided on the surface of the oil outlet pipe 606 and the oil return pipe 607. An arc-shaped pipe 6010 corresponding to the bearing seat 500 is provided at the top end of the oil outlet pipe 606, and an oil nozzle 6011 corresponding to the bearing seat 500 is equidistantly arranged on the outer ring surface of the arc-shaped pipe 6010.
[0044] In this invention, by setting up an oil return pipe 607, the lubricating oil dripping from the bearing housing 500 can flow back to the interior of the oil storage tank 604 through the oil return pipe 607, realizing the reuse of lubricating oil. At the same time, under the action of the filter screen 605, the lubricating oil entering the oil outlet pipe 606 can be filtered to prevent impurities from clogging the oil injector 6011.
[0045] Reference Figure 3 In a preferred embodiment, the lower housing 601 and the upper housing 602 are both provided with a rotating hole for the horizontal shaft 200 to rotate, and the lower housing 601 and the upper housing 602 are both provided with a sealing ring 6012 that is rotatably connected to the outer surface of the horizontal shaft 200.
[0046] By installing the sealing ring 6012, lubricant leakage can be prevented.
[0047] Reference Figure 4 In a preferred embodiment, the inner top wall of the pressure chamber 603 is rotatably provided with a rotating rod 6013 extending into the lower housing 601, and the top end of the rotating rod 6013 and the end of the horizontal shaft 200 are both fixed with meshing bevel gears 6014.
[0048] By setting a bevel gear 6014, the rotation of the horizontal shaft 200 can drive the rotating rod 6013 to rotate.
[0049] Reference Figure 4 In a preferred embodiment, a rectangular plate 6015 and a sealing piston plate 6016 are slidably disposed on the inner wall of the pressure box 603, a reciprocating screw 6017 is fixedly disposed at the bottom end of the rotating rod 6013, and a threaded hole is provided on the upper surface of the rectangular plate 6015 for threaded connection with the outer surface of the reciprocating screw 6017.
[0050] By setting a reciprocating screw 6017, the rectangular plate 6015 can be driven to move up and down reciprocally during the rotation of the reciprocating screw 6017.
[0051] Reference Figure 4 In a preferred embodiment, two symmetrical push rods 6018 are fixedly provided on the lower surface of the rectangular plate 6015, and the bottom ends of the two push rods 6018 are fixedly connected to the lower surface of the sealing piston plate 6016.
[0052] By setting the push rod 6018, the sealing piston plate 6016 can be driven to move up and down reciprocally during the movement of the rectangular plate 6015.
[0053] Reference Figure 5 In a preferred embodiment, the inner bottom wall of the pressure chamber 603 is provided with an air intake pipe 6019 extending to the lower surface of the pressure chamber 603, and the surface of the air intake pipe 6019 is provided with an air intake one-way valve 6020, and the bottom end of the air intake pipe 6019 is provided with a filter cover.
[0054] By setting up the suction pipe 6019, it is convenient to draw outside air into the pressurization box 603 when the sealing piston plate 6016 moves upward, in preparation for the next pressurization.
[0055] Reference Figure 5 In a preferred embodiment, the inner bottom wall of the pressurization box 603 is fixedly provided with a pressurization pipe 6021 extending to the bottom of the oil storage tank 604, and the surface of the pressurization pipe 6021 is provided with a one-way valve 6022 for venting. The front of the oil storage tank 604 is provided with an oil filling port, and the inner wall of the oil filling port is provided with a sealing plug.
[0056] By setting up a pressurization pipe 6021, when the sealing piston plate 6016 moves downward, the air in the pressurization box 603 can be forced into the oil reservoir 604, thereby pressurizing the inside of the oil reservoir 604.
[0057] In this invention, by setting up a lubrication supply component 600, the device can continuously pressurize the inside of the oil storage tank 604 by the sealing piston plate 6016 during the rotation of the horizontal shaft 200. This causes the lubricating oil inside the oil storage tank 604 to be discharged into the arc-shaped pipe 6010 through the oil outlet pipe 606, and then sprayed onto the surface of the bearing seat 500 through the oil spray nozzle 6011, thus achieving automatic lubrication of the bearing seat 500 during the rotation of the sheave body 100.
[0058] Working principle: In actual use, during the rotation of the horizontal shaft 200, the rotating rod 6013 is driven to rotate by the two bevel gears 6014. The rotation of the rotating rod 6013 drives the reciprocating screw 6017 to rotate. The rotation of the reciprocating screw 6017 drives the rectangular plate 6015 to move downwards and reciprocally. This, in turn, drives the sealing piston plate 6016 to move up and down and reciprocally through the push rod 6018. As a result, the sealing piston plate 6016 continuously pressurizes the inside of the oil tank 604, causing the lubricating oil inside the oil tank 604 to be discharged into the arc-shaped pipe 6010 through the oil outlet pipe 606. The oil is then sprayed onto the surface of the bearing seat 500 through the oil nozzle 6011, achieving automatic lubrication of the bearing seat 500 during the rotation of the sheave body 100.
[0059] The above description is merely a preferred embodiment of this utility model, but the protection scope of this utility model is not limited thereto. The substitutions may be replacements of some structures, devices, or method steps, or they may be complete technical solutions. Equivalent substitutions or modifications made based on the technical solution and inventive concept of this utility model should all be covered within the protection scope of this utility model.
Claims
1. An automatic lubrication replenishment device for the sheave of a coal mine electromechanical hoist, characterized in that, include: The main body of the top wheel (100) and the transverse axis (200) set at the transverse axis center of the main body of the top wheel (100); Support plate (300), there are two support plates (300), which are used to support the two ends of the horizontal shaft (200), and the lower surface of the support plate (300) is fixedly provided with support legs (400). Both ends of the horizontal shaft (200) are provided with bearing seats (500) that are fixedly connected to the upper surface of the two support plates (300). A lubrication supply assembly (600) includes a lower housing (601) fixed to the upper surface of a support plate (300), and a detachable upper housing (602) disposed on the top of the lower housing (601). A pressure chamber (603) and an oil reservoir (604) are fixed to the lower surface of the support plate (300), and a filter screen (605) is fixed to the inner wall of the oil reservoir (604). An oil outlet pipe (606) and an oil return pipe (607) are fixed to the inner top wall of the oil reservoir (604). 607), and the top ends of the oil outlet pipe (606) and the oil return pipe (607) extend into the interior of the lower housing (601). The surfaces of the oil outlet pipe (606) and the oil return pipe (607) are respectively provided with an oil outlet check valve (608) and an oil return check valve (609). The top end of the oil outlet pipe (606) is provided with an arc-shaped pipe (6010) corresponding to the bearing seat (500), and the outer ring surface of the arc-shaped pipe (6010) is provided with oil nozzles (6011) corresponding to the bearing seat (500) at equal intervals.
2. The automatic lubrication replenishment device for the sheave of a coal mine electromechanical hoist according to claim 1, characterized in that, The lower housing (601) and the upper housing (602) are both provided with a rotating hole for the horizontal shaft (200) to rotate, and the lower housing (601) and the upper housing (602) are both provided with a sealing ring (6012) that is rotatably connected to the outer surface of the horizontal shaft (200).
3. The automatic lubrication replenishment device for the sheave of a coal mine electromechanical hoist according to claim 1, characterized in that, The inner top wall of the pressure box (603) is rotatably provided with a rotating rod (6013) extending into the lower housing (601), and the top end of the rotating rod (6013) and the end of the horizontal shaft (200) are both fixed with meshing bevel gears (6014).
4. The automatic lubrication replenishment device for the sheave of a coal mine electromechanical hoist according to claim 3, characterized in that, The inner wall of the pressure box (603) is slidably provided with a rectangular plate (6015) and a sealing piston plate (6016). The bottom end of the rotating rod (6013) is fixed with a reciprocating screw (6017), and the upper surface of the rectangular plate (6015) is provided with a threaded hole that is threadedly connected to the outer surface of the reciprocating screw (6017).
5. The automatic lubrication replenishment device for the sheave of a coal mine electromechanical hoist according to claim 4, characterized in that, Two symmetrical push rods (6018) are fixedly provided on the lower surface of the rectangular plate (6015), and the bottom ends of the two push rods (6018) are fixedly connected to the lower surface of the sealing piston plate (6016).
6. The automatic lubrication replenishment device for the sheave of a coal mine electromechanical hoist according to claim 1, characterized in that, The inner bottom wall of the pressurization chamber (603) is provided with an air intake pipe (6019) extending to the lower surface of the pressurization chamber (603), and the surface of the air intake pipe (6019) is provided with an air intake one-way valve (6020), and the bottom end of the air intake pipe (6019) is provided with a filter cover.
7. The automatic lubrication replenishment device for the sheave of a coal mine electromechanical hoist according to claim 1, characterized in that, The inner bottom wall of the pressurizing box (603) is fixedly provided with a pressurizing pipe (6021) extending to the bottom of the oil storage tank (604), and the surface of the pressurizing pipe (6021) is provided with a one-way valve (6022) for venting. The front of the oil storage tank (604) is provided with an oil filling port, and the inner wall of the oil filling port is provided with a sealing plug.
Citation Information
Patent Citations
Automatic oil supply device for lubricating head sheave of elevator
CN218295282U