Kiln combustion supporting device
By designing a kiln combustion aid device and utilizing electric heating, stirring, and hot air conveying technologies, the problem of incomplete combustion of pulverized coal fuel in the kiln was solved, achieving uniform distribution and complete combustion of pulverized coal, thereby improving the working efficiency and fuel utilization rate of the kiln.
Patent Information
- Application Number
- CN202422625650.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Incomplete combustion of pulverized coal fuel in the kiln leads to fuel waste and unstable temperature, affecting the normal operation of the kiln.
Design a kiln combustion aid device, including a pulverized coal box, a feeding pipe and an air box. The pulverized coal is heated by an electric heating tube, stirred by a stirring rod, and heated by an impeller and an electric heating wire to form hot air that transports the pulverized coal into the kiln, ensuring that the pulverized coal is evenly distributed and fully combusted.
It achieves complete combustion of pulverized coal, saves fuel, ensures normal operation of the kiln, and improves temperature stability.
Smart Images

Figure CN223484213U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of kiln combustion aid technology, specifically a kiln combustion aid device. Background Technology
[0002] A kiln is a high-temperature device used for heating and melting materials, and it is widely used in various industrial fields such as ceramics, glass, metals, cement, and refractory materials. The design and construction of kilns vary depending on the type of materials to be processed, the process requirements, and the production scale.
[0003] In the operation of a kiln, the coal powder added to the kiln is relatively concentrated, and the high moisture content of the coal powder can easily lead to incomplete combustion of the coal powder fuel in the kiln. This not only wastes the coal powder fuel, but also fails to guarantee the temperature inside the kiln, affecting the firing process. Therefore, this utility model proposes a kiln combustion aid device. Utility Model Content
[0004] The purpose of this utility model is to provide a kiln combustion aid device that can heat pulverized coal and air and uniformly add pulverized coal into the kiln so that the pulverized coal can be fully burned. This not only saves fuel but also ensures the normal operation of the kiln, thus solving the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a kiln combustion aid device, comprising a pulverized coal box, a feeding pipe, and a blower box. A feed inlet is provided on one side of the upper end face of the pulverized coal box. A heating box arranged in a ring is installed on the inner wall of the pulverized coal box, and an array of electric heating tubes is installed inside the heating box. A first rotating shaft is rotatably installed on the upper inner wall of the pulverized coal box, and a stirring rod is installed on the first rotating shaft. The feeding pipe is installed at the lower end of the pulverized coal box and is connected to the pulverized coal box. A second rotating shaft is rotatably installed inside the feeding pipe, and an array of feeding plates is installed on the second rotating shaft. A feeding pipe is installed at the lower end of the feeding pipe and is connected to the feeding pipe. An annular pipe is connected to the end of the feeding pipe, and an array of discharge pipes is provided on the inner wall of the annular pipe.
[0006] When using the kiln combustion aid device of this utility model...
[0007] The annular pipe is installed inside the kiln, and the feeding pipe is embedded from the outside of the kiln and connected to the annular pipe. Coal powder fuel is added into the coal powder box. The coal powder fuel can be heated by the operation of the electric heating tube. The operation of the first drive device causes the first rotating shaft to rotate, and the coal powder can be stirred by the stirring rod to ensure that it is fully heated, thereby drying the coal powder and removing moisture. After the coal powder is dried, the operation of the second drive device causes the second rotating shaft to rotate, and the coal powder can be fed into the feeding pipe by the feeding plate. The operation of the third drive device causes the impeller to rotate at high speed. The high speed of the impeller can blow air. The operation of the electric heating wire can heat the air. The hot air enters the feeding pipe and transports the coal powder into the annular pipe, so that the coal powder is sprayed out from the discharge pipe into the kiln for combustion.
[0008] Preferably, the upper end face of the pulverized coal box is provided with an exhaust hole that communicates with the pulverized coal box.
[0009] Preferably, a first driving device is installed at the upper end of the pulverized coal box, and the main shaft of the first driving device is connected to the axis of the first rotating shaft. The operation of the first driving device can cause the first rotating shaft to rotate.
[0010] Preferably, a second drive device is installed on the side end of the feed pipe, and the main shaft of the second drive device is connected to the axis of the second rotating shaft. The operation of the second drive device can cause the second rotating shaft to rotate.
[0011] Preferably, an equipment cavity is formed between the heating box and the inner wall of the pulverized coal box, and the electric heating tube is located inside the equipment cavity.
[0012] Preferably, the bellows is installed at the beginning of the feeding pipe and is connected to the feeding pipe. The front end of the bellows has an array of air inlets. As the impeller rotates at high speed, external air can enter the bellows through the air inlets.
[0013] Preferably, a third driving device is installed inside the air box. An impeller is installed at the end of the main shaft of the third driving device, and an electric heating wire is installed inside the air box, located on one side of the impeller. The operation of the third driving device can cause the impeller to rotate at high speed to blow air, and the operation of the electric heating wire can heat the air to form hot air.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: When pulverized coal is added to the pulverized coal box, the pulverized coal can be stirred and heated inside the pulverized coal box, so that the pulverized coal is dried and the moisture is removed. When feeding the pulverized coal, it is transported by hot air, which can prevent the low temperature of the outside air from affecting the heat inside the kiln. When the pulverized coal is transported, the pulverized coal can be evenly distributed in the kiln with the cooperation of the annular pipe and the discharge pipe. By heating the pulverized coal and air and adding the pulverized coal evenly into the kiln, the pulverized coal can be fully burned, which not only saves fuel, but also ensures the normal operation of the kiln. Attached Figure Description
[0015] Figure 1 This is a front view structural diagram of the present utility model;
[0016] Figure 2 This is a first cross-sectional view of the present invention.
[0017] Figure 3 This is a second cross-sectional view of the present invention.
[0018] Figure 4 This is a partial cross-sectional view of the front view of this utility model.
[0019] The reference numerals and names in the figure are as follows:
[0020] 101. Pulverized coal box; 102. Feed inlet; 103. Exhaust vent; 104. Heating box; 105. Equipment cavity; 106. Electric heating element; 107. First rotating shaft; 108. First driving device; 109. Stirring rod; 201. Feeding pipe; 202. Feeding plate; 203. Second driving device; 204. Feeding pipe; 205. Annular pipe; 206. Discharge pipe; 301. Air box; 302. Air inlet; 303. Third driving device; 304. Impeller; 305. Heating wire. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Example
[0023] Please see Figures 1 to 4 One embodiment of this utility model is a kiln combustion aid device, comprising:
[0024] The coal powder box 101, the feed pipe 201, and the air box 301 are provided. A feed inlet 102 is provided on one side of the upper end face of the coal powder box 101. A heating box 104 arranged in a ring is installed on the inner wall of the coal powder box 101. Electric heating tubes 106 arranged in an array are installed inside the heating box 104. A first rotating shaft 107 is rotatably mounted on the upper inner wall of the coal powder box 101. A stirring rod 109 is mounted on the first rotating shaft 107. The feed pipe 201 is installed... At the lower end of the pulverized coal box 101, a feeding pipe 201 is connected to the pulverized coal box 101. A second rotating shaft is rotatably installed inside the feeding pipe 201. Feeding plates 202 arranged in an array are installed on the second rotating shaft. A feeding pipe 204 is installed at the lower end of the feeding pipe 201. The feeding pipe 201 is connected to the feeding pipe 204. An annular pipe 205 is connected to the end of the feeding pipe 204. An array of discharge pipes 206 are arranged on the inner wall of the annular pipe 205.
[0025] In this embodiment, the annular pipe 205 is installed inside the kiln, and the feeding pipe 204 is embedded from the outside into the kiln and connected to the annular pipe 205. Coal powder fuel is added into the coal powder box 101. The coal powder fuel can be heated by the operation of the electric heating tube 106. The first driving device 108 operates to rotate the first rotating shaft 107. The stirring rod 109 can stir the coal powder to ensure it is fully heated, thereby drying the coal powder and removing moisture. After the coal powder is dried, the second driving device 203 operates to rotate the second rotating shaft. The coal powder can be fed into the feeding pipe 204 by the feeding plate 202. The third driving device 303 operates to make the impeller 304 rotate at high speed. The high-speed rotation of the impeller 304 can blow air. The electric heating wire 305 operates to heat the air. The hot air enters the feeding pipe 204 and can transport the coal powder into the annular pipe 205, so that the coal powder is sprayed out from the discharge pipe 206 and enters the kiln for combustion.
[0026] Furthermore, the upper end face of the pulverized coal box 101 is provided with an exhaust hole 103 that communicates with the pulverized coal box 101.
[0027] Furthermore, a first driving device 108 is installed at the upper end of the pulverized coal box 101, and the main shaft of the first driving device 108 is connected to the axis of the first rotating shaft 107.
[0028] Furthermore, a second drive device 203 is installed on the side end of the feed pipe 201, and the main shaft of the second drive device 203 is connected to the axis of the second rotating shaft.
[0029] Furthermore, an equipment cavity 105 is formed between the inner wall of the heating box 104 and the pulverized coal box 101, and the electric heating tube 106 is located inside the equipment cavity 105.
[0030] Furthermore, the air box 301 is installed at the beginning of the feeding pipe 204, and the air box 301 is connected to the feeding pipe 204. The front end of the air box 301 is provided with air inlets 302 arranged in an array.
[0031] Furthermore, a third drive device 303 is installed inside the air box 301, and an impeller 304 is installed at the end of the main shaft of the third drive device 303. An electric heating wire 305 is installed inside the air box 301, and the electric heating wire 305 is located on one side of the impeller 304.
[0032] The driving device, electric heating tube 106, and electric heating wire 305 in this utility model are known devices. Their working principles and circuit connections are well known to those skilled in the art and are all conventional methods or common knowledge. This utility model only utilizes their functions and does not improve their structure. Therefore, it will not be described in detail here. Those skilled in the art can make any selections according to their needs or convenience.
[0033] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A kiln combustion aid device, comprising a pulverized coal box (101), a feed pipe (201), and a bellows (301), characterized in that: A feed inlet (102) is provided on one side of the upper end face of the pulverized coal box (101). A heating box (104) arranged in a ring is installed on the inner wall of the pulverized coal box (101). Electric heating tubes (106) arranged in an array are installed inside the heating box (104). A first rotating shaft (107) is rotatably installed on the upper inner wall of the pulverized coal box (101). A stirring rod (109) is installed on the first rotating shaft (107). The feed pipe (201) is installed at the lower end of the pulverized coal box (101). The feeding pipe (201) is connected to the pulverized coal box (101). A second rotating shaft is rotatably installed inside the feeding pipe (201). A feeding plate (202) arranged in an array is installed on the second rotating shaft. A feeding pipe (204) is installed at the lower end of the feeding pipe (201). The feeding pipe (201) is connected to the feeding pipe (204). An annular pipe (205) is connected to the end of the feeding pipe (204). An array of discharge pipes (206) is arranged on the inner wall of the annular pipe (205).
2. The kiln combustion aid device according to claim 1, characterized in that: The upper end face of the pulverized coal box (101) is provided with an exhaust hole (103) that communicates with the pulverized coal box (101).
3. The kiln combustion aid device according to claim 1, characterized in that: The upper end of the pulverized coal box (101) is equipped with a first driving device (108), and the main shaft of the first driving device (108) is connected to the axis of the first rotating shaft (107).
4. The kiln combustion aid device according to claim 1, characterized in that: The side end of the feed tube (201) is equipped with a second drive device (203), and the main shaft of the second drive device (203) is connected to the axis of the second rotating shaft.
5. The kiln combustion aid device according to claim 1, characterized in that: An equipment cavity (105) is formed between the inner wall of the heating box (104) and the pulverized coal box (101), and the electric heating tube (106) is located inside the equipment cavity (105).
6. The kiln combustion aid device according to claim 1, characterized in that: The bellows (301) is installed at the beginning of the feeding pipe (204), and the bellows (301) is connected to the feeding pipe (204). The front end of the bellows (301) is provided with air inlets (302) arranged in an array.
7. The kiln combustion aid device according to claim 6, characterized in that: The wind box (301) is equipped with a third drive device (303), and an impeller (304) is installed at the end of the main shaft of the third drive device (303). The wind box (301) is equipped with a heating wire (305), which is located on one side of the impeller (304).