Drying device for chip resistor production
By introducing a slidably connected support plate and transmission system into the drying device, uniform rotation and heating of the chip resistors in the drying box are achieved, solving the problem of uneven heating and improving the processing quality of the resistors.
Patent Information
- Application Number
- CN202422724446.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-08
AI Technical Summary
In existing drying devices for chip resistor production, the fixed position of the support plate causes uneven heating of the chip resistors, affecting the resistor performance.
A combination of a slidably connected support plate and a drive motor, a rotating shaft, a transmission shaft and a transmission member is adopted. The driving motor drives the rotating shaft to rotate, and the transmission member synchronously rotates the chip resistor on the support plate, so that it rotates evenly in the drying box, and combined with the ventilation holes on the support plate to achieve uniform heating.
This achieves uniform heating of the chip resistor, improves processing quality, and avoids performance problems caused by uneven heating.
Smart Images

Figure CN223484730U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of chip resistor production and processing, specifically a drying device for chip resistor production. Background Technology
[0002] In the production of surface mount resistors, the main function of the drying device is to remove moisture and other residual substances left over from the manufacturing process, so that the surface mount resistors are less likely to develop bubbles, cracks or short circuits in subsequent processing, thereby improving the processing quality of surface mount resistors.
[0003] The shortcomings of existing technology:
[0004] The aforementioned drying device for producing surface mount resistors includes a drying chamber and a support plate located on a frame. The support plate is slidably connected to the frame, and surface mount resistors are placed on the support plate. When the drying chamber dries the surface mount resistors, the surface mount resistors are prone to uneven heating due to the fixed position of the support plate. This uneven heating can cause some parts of the surface mount resistors to be too hot or too cold, thereby affecting the performance of the surface mount resistors. Utility Model Content
[0005] The purpose of this invention is to provide a drying device for the production of surface mount resistors, so as to solve the problems mentioned in the background art.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A drying device for producing chip resistors includes a drying chamber and a support plate located on a frame. The drying chamber is located on one side of the frame, and the support plate is located on the other side of the frame and is slidably connected to the frame. A limiting member is provided on the support plate, and the limiting member limits the chip resistor on the support plate. A drive motor and a transmission mechanism are provided on the support plate.
[0008] The transmission mechanism includes:
[0009] A rotating shaft is located on a support plate. One end of the rotating shaft is coaxially connected to the output shaft of a drive motor, and the other end of the rotating shaft is coaxially provided with a rotating groove.
[0010] A drive shaft, one end of which extends into a rotating groove and is slidably connected to the side wall of the rotating groove, and the other end of which is connected to the side wall of a support plate;
[0011] A transmission component, located within a rotating groove, is connected to a transmission shaft and is used to cause the transmission groove to rotate with the rotating shaft.
[0012] Preferably, a transmission groove is formed on the side wall of the transmission shaft, and the transmission component includes a transmission block. One side of the transmission block is connected to the side wall of the rotation groove, and the other side of the transmission block extends into the transmission groove and is slidably connected to the side wall of the transmission groove.
[0013] Preferably, the drive shaft is provided with a drive plate and a drive component. The drive plate is sleeved on the drive shaft and connected to the drive shaft. The drive component is located on the side of the drive plate away from the drying chamber. The drive component is connected to the drive plate and is used to drive the drive shaft to move.
[0014] Preferably, the driving component includes:
[0015] A drive rod, which is located on the side of the support plate away from the drying chamber and is connected to the support plate;
[0016] A drive cylinder is located on the frame, the cylinder body of the drive cylinder is connected to the frame, the axial direction of the piston rod of the drive cylinder is consistent with the length direction of the frame, and the piston rod of the drive cylinder is coaxially connected to the drive rod.
[0017] Preferably, a support frame is provided on the top of the support plate, and the limiting member includes:
[0018] A limiting block, located at the top of the support block, is used to contact a surface mount resistor on the support plate;
[0019] A limiting rod is located at the top of the abutment block. One end of the limiting rod is connected to the abutment block, and the other end of the limiting rod passes through the support frame and is slidably connected to the support frame.
[0020] A spring is sleeved on a limiting rod, one end of which is connected to the top of the limiting block, and the other end of which is connected to a support frame.
[0021] Preferably, the support plate has multiple ventilation holes, which are evenly distributed along the length of the support plate, and each support plate penetrates the support plate along its height.
[0022] Preferably, a ball bearing is provided on the side wall of the transmission block, one side of the ball bearing is connected to the side wall of the transmission block, and the other side of the ball bearing is in contact with the side wall of the transmission groove.
[0023] Compared with the prior art, the beneficial effects of this utility model are:
[0024] 1. This drying device for producing chip resistors, via a drive motor, rotating shaft, transmission shaft, and transmission components on the frame, allows the chip resistors on the support plate to be transferred to the drying chamber when the chip resistors are transferred. The operator starts the drive motor, and the output shaft of the drive motor rotates, causing the rotating shaft to rotate synchronously. Through the transmission components, the transmission shaft rotates synchronously, thereby causing the chip resistors on the support plate to rotate synchronously. This ensures that the chip resistors on the support plate are heated evenly, thereby improving the processing quality of the chip resistors.
[0025] 2. The drying device for producing chip resistors uses ventilation holes on a support plate to ensure that the bottom of the chip resistor is heated evenly when the support plate rotates, thereby further improving the quality of the chip resistor. Attached Figure Description
[0026] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0027] Figure 2 This is a partial structural diagram of the present invention, mainly showing the limiting component;
[0028] Figure 3 This is an exploded view of part of the structure of this utility model, mainly showing the transmission mechanism;
[0029] Figure 4 This is an exploded view of part of the structure of this utility model, mainly showing the rotating groove.
[0030] In the diagram: 1. Frame; 11. Drying oven; 12. Drive motor; 2. Support plate; 21. Ventilation hole; 22. Support frame; 3. Limiting component; 31. Limiting block; 32. Limiting rod; 33. Spring; 4. Transmission mechanism; 41. Rotating shaft; 42. Transmission shaft; 43. Transmission block; 51. Rotating groove; 52. Transmission groove; 53. Ball bearing; 6. Drive plate; 61. Bearing; 7. Drive component; 71. Drive cylinder; 72. Drive rod. Detailed Implementation
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0032] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0033] In the description of this patent, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection or setting, a detachable connection or setting, or an integrated connection or setting. Those skilled in the art can understand the specific meaning of the above terms in this patent according to the specific circumstances.
[0034] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "several" means two or more, unless otherwise explicitly specified.
[0035] Please see Figure 1-4 As shown, this utility model provides a technical solution for a drying device used in the production of surface mount resistors:
[0036] A drying device for producing surface mount resistors includes a frame 1, on which a drying chamber 11, a support plate 2, a transmission mechanism 4, and a drive motor 12 are mounted. The drying chamber 11 is located on one side of the frame 1 and is fixedly connected to the frame 1. The horizontally arranged support plate 2 is located on one side of the drying chamber 11 and is slidably connected to the top of the frame 1 along the length direction of the frame 1. The support plate 2 has a plurality of ventilation holes 21 in the vertical direction, which are evenly distributed along the length direction of the support plate 2. Surface mount resistors are placed on the support plate 2.
[0037] Support frame 22 and limiting member 3 are installed on support plate 2. There are two support frames 22, which are located on both sides of support plate 2. Each support frame 22 is L-shaped and its bottom is fixedly connected to the top of support plate 2. There are two limiting members 3, which correspond one-to-one with the two support frames 22. Each limiting member 3 includes a limiting block 31, a limiting rod 32 and a spring 33. The horizontally arranged limiting block 31 is located at the top of the chip resistor and its bottom is used to abut against the top of the chip resistor for limiting. One end of the vertically arranged limiting rod 32 is fixedly connected to the top of the limiting block 31 and its other end passes through the support frame 22 and is slidably connected to the top of the support frame 22. The vertically arranged spring 33 is sleeved on the limiting rod 32 and its bottom is fixedly connected to the top of the limiting block 31. The top of the spring 33 is fixedly connected to the bottom wall of support frame 22.
[0038] The transmission mechanism 4 includes a rotating shaft 41, a transmission shaft 42, and a transmission component, the transmission component including a transmission block 43. The drive motor 12 is located on the side of the support plate 2 away from the drying chamber 11, and the bottom of the drive motor 12 is fixedly connected to the top of the frame 1. The output shaft of the drive motor 12 is coaxially fixedly connected to the rotating shaft 41. The axial direction of the horizontally arranged rotating shaft 41 is consistent with the length direction of the frame 1. A rotating groove 51 is coaxially formed at the end of the rotating shaft 41 away from the drive motor 12. The rotating groove 51 is horizontally arranged. One end of the horizontally arranged transmission shaft 42 extends into the rotating groove 51 and is slidably connected to the side wall of the transmission groove 52. The other end of the transmission shaft 42 is fixedly connected to the side of the support portion away from the drying chamber 11. A transmission groove 52 is provided on the outer peripheral wall of the transmission 2. The length direction of the transmission groove 52 is consistent with the axial direction of the transmission shaft 42. A horizontally arranged transmission block 43 is located in the rotating groove 51. One side of the transmission block 43 is fixedly connected to the side wall of the rotating groove 51, and the other side of the transmission block 43 extends into the transmission groove 52 and is slidably connected to the side wall of the transmission groove 52. A ball bearing 53 is installed on the transmission block 43. One side of the ball bearing 53 is rotatably connected to the side wall of the transmission block 43, and the other side of the ball bearing 53 is used to contact the side wall of the transmission groove 52 on the transmission shaft 42, thereby reducing wear and extending the service life of the transmission block 43.
[0039] Using the elastic potential energy of spring 33, the limiting rod 32 drives the limiting block 31 to rise and fall vertically until the bottom of the limiting block 31 contacts the top of the chip resistor, thereby limiting the chip resistor and improving its stability. The operator starts the drive motor 12, and the output shaft of the drive motor 12 rotates, causing the rotating shaft 41 to rotate synchronously. Through the transmission block 43 and the transmission groove 52, the transmission shaft 42 rotates with the rotating shaft 41, thereby driving the support plate 2 and the chip resistor to rotate synchronously. The chip resistor rotates inside the drying oven 11, ensuring uniform heating and improving the processing quality of the chip resistor.
[0040] A drive component 7 and a drive plate 6 are mounted on the drive shaft 42. There are two drive components 7, located on opposite sides of the rotating shaft 41. Each drive mechanism includes a drive cylinder 71 and a drive rod 72. The start cylinder is located on the frame 1 and on one side of the drive motor 12. The cylinder body of the drive cylinder 71 is fixedly connected to the top of the frame 1, and the piston rod of the drive cylinder 71 is coaxially fixedly connected to the drive rod 72. The horizontally positioned end of the drive rod 72 away from the drive cylinder 71 is fixedly connected to the side wall of the drive plate 6. The vertically positioned drive plate 6 is sleeved on the drive shaft 42 and is rotatably connected to the drive shaft 42 via a bearing 61.
[0041] The operator starts the drive cylinder 71. The piston rod of the drive cylinder 71 extends and retracts, causing the drive rod 72 to move synchronously, which in turn causes the drive plate 6 to move synchronously. The drive plate 6 moves along the length of the frame 1, causing the transmission shaft 42 to move synchronously, thereby causing the support plate 2 and the chip resistor to move synchronously at one end. This makes it convenient for the operator to transfer the support plate 2. After the chip resistor is dried in the drying oven 11, it is convenient for the operator to detach the support plate 2 and the chip resistor from the drying oven 11.
[0042] The working principle of this utility model is as follows:
[0043] In this embodiment, a drying device for producing surface mount resistors is used when the operator starts the drive cylinder 71. The piston rod of the drive cylinder 71 extends and retracts, causing the drive rod 72 to move synchronously. This, in turn, causes the drive plate 6, the transmission shaft 42, and the support plate 2 to move in a direction close to the drying chamber 11 until the support plate 2 and the surface mount resistors are transferred into the drying chamber 11, thereby drying the surface mount resistors.
[0044] The operator then restarts the drive motor 12. The output shaft of the drive motor 12 rotates, causing the rotating shaft 41 to rotate synchronously. Through the transmission block 43 and the transmission groove 52, the transmission shaft 42 rotates along with the rotating shaft 41, thereby causing the surface mount resistors on the support plate 2 to rotate synchronously. Through the elastic potential energy of the spring 33, the surface mount resistors are less likely to detach from the support plate 2, improving their stability. Simultaneously, the surface mount resistors rotate within the drying chamber 11, ensuring uniform heating and preventing uneven heating from affecting the processing quality of the surface mount resistors, thus improving their overall quality.
[0045] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A drying apparatus for manufacturing surface mount resistors, comprising a drying chamber (11) and a support plate (2) located on a frame (1), the drying chamber (11) being located on one side of the frame (1), and the support plate (2) being located on the other side of the frame (1) and slidably connected to the frame (1), characterized in that: The support plate (2) is provided with a limiting member (3), which limits the position of the patch resistor on the support plate (2). The support plate (2) is provided with a drive motor (12) and a transmission mechanism (4). The transmission mechanism (4) includes: A rotating shaft (41) is located on a support plate (2). One end of the rotating shaft (41) is coaxially connected to the output shaft of a drive motor (12), and the other end of the rotating shaft (41) is coaxially provided with a rotating groove (51). A drive shaft (42) has one end extending into a rotating groove (51) and slidingly connected to the side wall of the rotating groove (51), and the other end of the drive shaft (42) is connected to the side wall of the support plate (2). A transmission component located in a rotating groove (51), the transmission component being connected to a transmission shaft (42) and used to cause the transmission groove (52) to rotate with the rotating shaft (41).
2. The drying apparatus for manufacturing surface mount resistors according to claim 1, characterized in that: The transmission shaft (42) has a transmission groove (52) on its side wall. The transmission component includes a transmission block (43). One side of the transmission block (43) is connected to the side wall of the rotating groove (51), and the other side of the transmission block (43) extends into the transmission groove (52) and is slidably connected to the side wall of the transmission groove (52).
3. The drying apparatus for manufacturing surface mount resistors according to claim 1, characterized in that: The drive shaft (42) is provided with a drive plate (6) and a drive component (7). The drive plate (6) is sleeved on the drive shaft (42) and connected to the drive shaft (42). The drive component (7) is located on the side of the drive plate (6) away from the drying box (11). The drive component (7) is connected to the drive plate (6) and is used to drive the drive shaft (42) to move.
4. A drying apparatus for manufacturing surface mount resistors according to claim 3, characterized in that: The driving component (7) includes: A drive rod (72) is located on the side of the support plate (2) away from the drying box (11) and is connected to the support plate (2); A drive cylinder (71) is located on the frame (1). The cylinder body of the drive cylinder (71) is connected to the frame (1). The axial direction of the piston rod of the drive cylinder (71) is consistent with the length direction of the frame (1). The piston rod of the drive cylinder (71) is coaxially connected with the drive rod (72).
5. A drying apparatus for manufacturing surface mount resistors according to claim 1, characterized in that: The top of the support plate (2) is provided with a support frame (22), and the limiting member (3) includes: A limiting block (31) is located at the top of the support block and is used to contact the chip resistor on the support plate (2). A limiting rod (32) is located at the top of the abutment block. One end of the limiting rod (32) is connected to the abutment block, and the other end of the limiting rod (32) passes through the support frame (22) and is slidably connected to the support frame (22). A spring (33) is sleeved on a limiting rod (32). One end of the spring (33) is connected to the top of the limiting block (31), and the other end of the spring (33) is connected to a support frame (22).
6. A drying apparatus for manufacturing surface mount resistors according to claim 1, characterized in that: The support plate (2) has multiple ventilation holes (21) evenly distributed along the length of the support plate (2), and each support plate (2) penetrates the support plate (2) along the height of the support plate (2).
7. A drying apparatus for manufacturing surface mount resistors according to claim 2, characterized in that: The transmission block (43) has a ball bearing (53) on its side wall. One side of the ball bearing (53) is connected to the side wall of the transmission block (43), and the other side of the ball bearing (53) is in contact with the side wall of the transmission groove (52).