High-adhesiveness aluminum enameled wire

By installing protective and fixing components on the aluminum enameled wire, the problems of length changes and coating damage during bending are solved, thereby improving coating adhesion and ease of use.

CN223486713UActive Publication Date: 2025-10-28ANHUI JINGYI ELECTRICAL MATERIALS CO LTD
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Patent Information

Application Number
CN202422699982.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-10-28
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

Aluminum enameled wire on the market is prone to difficult-to-recover bends after multiple bends, which affects its length and damages the adhesion of the surface coating.

Method used

The design incorporates protective and fixing components. The protective components consist of an insulating outer sheath and reinforcing ribs, while the fixing components consist of L-shaped mounting brackets, U-shaped mounting brackets, threaded rods, etc., used to protect and fix the aluminum enameled wire, preventing length changes and coating scratches during bending.

Benefits of technology

It improves the adhesion of the coating on the surface of aluminum enameled wire, ensuring that the aluminum enameled wire is not easily straightened when bent and the coating is not easily scratched, making it more convenient to use and collect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field, and particularly discloses a high-adhesiveness aluminum enameled wire X, which comprises an aluminum enameled flat wire body and a protection assembly, the protection assembly is arranged on the outer surface of the aluminum enameled flat wire body, the protection assembly is used for protecting the aluminum enameled flat wire body from being scratched, and the protection assembly is used for protecting the aluminum enameled flat wire body from being scratched. The protection assembly can improve the adhesiveness of a coating on the surface of the aluminum enameled flat wire body, and the fixing assembly is installed on the outer surface of the protection assembly and used for fixing the positions of the aluminum enameled flat wire body and the protection assembly. The protection assembly prevents the length of the aluminum enameled flat wire body from changing when the aluminum enameled flat wire body is bent. Through the arrangement of the protection assembly, the outer skin of the aluminum enameled flat wire body can be protected to a certain degree, a coating on the surface of the aluminum enameled flat wire body can be effectively prevented from being scratched, and then the adhesiveness of the coating on the surface of the aluminum enameled flat wire body can be improved.
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Description

Technical Field

[0001] This utility model relates to the field of aluminum enameled wire technology, specifically to a high-adhesion aluminum enameled wire. Background Technology

[0002] Enameled aluminum wire is a major type of winding wire, consisting of a conductor and an insulation layer. The bare wire is annealed and softened, then coated with enamel multiple times and baked. However, producing a product that meets both standard requirements and customer specifications is not easy. It is affected by factors such as raw material quality, process parameters, production equipment, and the environment. Therefore, the quality characteristics of enameled aluminum wire differ from those of enameled copper wire, but both possess the four major properties of mechanical, chemical, electrical, and thermal properties.

[0003] Compared to copper enameled wire, aluminum enameled wire is lighter and can deform well. Common aluminum enameled wires on the market are prone to bending that is not easy to recover after multiple bends. Too many bends can not only affect the length of the aluminum enameled wire, but also affect the adhesion of its surface coating.

[0004] Therefore, we propose a high-adhesion aluminum enameled wire. Utility Model Content

[0005] The purpose of this invention is to provide a high-adhesion aluminum enameled wire to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-adhesion aluminum enameled wire, comprising an aluminum enameled flat wire body, a protective component, wherein the protective component is installed on the outer surface of the aluminum enameled flat wire body, the protective component is used to protect the aluminum enameled flat wire body from scratches, the protective component can improve the adhesion of the coating on the surface of the aluminum enameled flat wire body, and a fixing component, wherein the fixing component is installed on the outer surface of the protective component, the fixing component is used to fix the position of the aluminum enameled flat wire body and the protective component, and the protective component prevents the length of the aluminum enameled flat wire body from changing when it is bent.

[0007] Preferably, the protective component includes an insulating outer sheath that wraps around the outer surface of the aluminum enameled flat wire body. There are gaps between the left and right walls of the insulating outer sheath, and multiple reinforcing ribs are filled in the gaps. Anti-slip pads are fixedly connected to the top and bottom surfaces of the insulating outer sheath.

[0008] Preferably, the reinforcing rib is made of a soft material that can deform.

[0009] Preferably, the fixing component includes an L-shaped mounting bracket, an extrusion plate placed on the right side inside the L-shaped mounting bracket, a U-shaped mounting bracket fixedly mounted on the bottom surface of the L-shaped mounting bracket, a threaded rod rotatably connected to the right side of the U-shaped mounting bracket, the left end of the threaded rod being threadedly connected to the extrusion plate, a base plate placed on the upper part of the U-shaped mounting bracket, a plurality of springs fixedly connected to the bottom surface of the base plate, and a torsion block fixedly connected to the right end of the threaded rod.

[0010] Preferably, a guide rod is fixedly connected to the bottom surface of the L-shaped mounting bracket, and the other end of the guide rod is fixedly connected to the bottom wall of the U-shaped mounting bracket. The guide rod is slidably connected to the base plate.

[0011] Preferably, the upper surface of the base plate has a groove of a size that matches the anti-slip pad.

[0012] Preferably, the top wall of the L-shaped mounting bracket is provided with a sliding groove, and a slider is fixedly connected to the upper surface of the extrusion plate, the slider being engaged with the sliding groove.

[0013] Preferably, a row of fixing spikes is fixedly installed between the L-shaped mounting bracket and the side of the extrusion plate that is close to each other.

[0014] This utility model has at least the following beneficial effects:

[0015] 1. When using aluminum enameled flat wire, it is common for the wire to be wound on a winding roller. Due to the softness of aluminum, the wire tends to bend at small angles and is not easy to straighten. However, when the aluminum enameled flat wire is bent, the reinforcing ribs prevent it from bending due to the downward force of the ribs, thus preventing small-angle bends. The insulating outer sheath also provides protection for the entire aluminum enameled flat wire, preventing the paint on its surface from being scratched.

[0016] By setting up protective components, the outer sheath of the aluminum enameled flat wire can be protected to a certain extent, which can effectively prevent the coating on the surface of the aluminum enameled flat wire from being scratched, thereby improving the adhesion of the coating on the surface of the aluminum enameled flat wire.

[0017] 2. When using the aluminum enameled flat wire body, first remove the entire aluminum enameled flat wire body a certain distance. Then, press the base plate downwards. Next, pass the aluminum enameled flat wire body and insulation sheath together between the base plate, extrusion plate, and L-shaped mounting bracket. Then, release the pressure on the base plate. At this time, the base plate can be raised due to the guiding action of the guide rod and the influence of the spring force. Shake the insulation sheath to make the anti-slip pad engage in the slot, which can initially fix the position of the insulation sheath. Then, the operator rotates the torsion block in the forward direction, which can make the threaded rod rotate synchronously. This can cause the extrusion plate, which is threadedly connected to the threaded rod, to move to the left. At this time, the insulation sheath on the outer surface of the aluminum enameled flat wire body will be squeezed by two fixing spikes, which can firmly fix the position of the aluminum enameled flat wire body.

[0018] By setting a fixing component, the position of the aluminum enameled flat wire body can be easily fixed. Furthermore, it can prevent the aluminum enameled flat wire body from twisting significantly inside the insulation sheath when the aluminum enameled wire is bent, thus making the aluminum enameled flat wire body more convenient to use or collect. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the front cross-sectional structure of the utility model;

[0021] Figure 3 This utility model Figure 2 Enlarged schematic diagram of the structure at point A;

[0022] Figure 4 This is a side view of the structure of this utility model.

[0023] In the diagram: 1. Protective component; 2. Fixing component; 3. Aluminum enameled flat wire body; 4. Insulation sheath; 5. Reinforcing rib; 6. Anti-slip pad; 7. L-shaped mounting bracket; 8. U-shaped mounting bracket; 9. Base plate; 10. Guide rod; 11. Slot; 12. Spring; 13. Threaded rod; 14. Torsion block; 15. Extrusion plate; 16. Slider; 17. Slide groove; 18. Fixing spike. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-4 This utility model provides a technical solution:

[0026] Example 1: A high-adhesion aluminum enameled wire includes an aluminum enameled flat wire body 3, a protective component 1, which is installed on the outer surface of the aluminum enameled flat wire body 3 and is used to protect the aluminum enameled flat wire body 3 from scratches. The protective component 1 can improve the adhesion of the coating on the surface of the aluminum enameled flat wire body 3. A fixing component 2 is installed on the outer surface of the protective component 1 and is used to fix the position of the aluminum enameled flat wire body 3 and the protective component 1. The protective component 1 prevents the length of the aluminum enameled flat wire body 3 from changing when it is bent.

[0027] The protective component 1 includes an insulating outer sheath 4, which is wrapped around the outer surface of the aluminum enameled flat wire body 3. There are gaps between the left and right walls of the insulating outer sheath 4. Multiple reinforcing ribs 5 are filled in the gaps of the insulating outer sheath 4. Anti-slip pads 6 are fixedly connected to the top and bottom surfaces of the insulating outer sheath 4.

[0028] The reinforcing rib 5 is made of a soft material that can deform. When the aluminum enameled flat wire body 3 is bent, the reinforcing rib 5 will bend simultaneously.

[0029] When using aluminum enameled flat wire, it is commonly found that the wire is wound on a winding roller. Due to the softness of aluminum, the wire tends to bend at small angles and is not easily straightened. When the aluminum enameled flat wire body 3 is bent, the reinforcing ribs 5 provide support during bending, preventing it from becoming difficult to straighten and avoiding small-angle bends. The insulating outer sheath 4 provides protection for the aluminum enameled flat wire body 3, preventing scratches on the surface paint.

[0030] By setting the protective component 1, the outer sheath of the aluminum enameled flat wire body 3 can be protected to a certain extent, which can effectively prevent the coating on the surface of the aluminum enameled flat wire body 3 from being scratched, thereby improving the adhesion of the coating on the surface of the aluminum enameled flat wire body 3.

[0031] Example 2: Fixing component 2 includes an L-shaped mounting bracket 7. An extrusion plate 15 is placed on the right side inside the L-shaped mounting bracket 7. A U-shaped mounting bracket 8 is fixedly installed on the bottom surface of the L-shaped mounting bracket 7. A threaded rod 13 is rotatably connected to the right side of the U-shaped mounting bracket 8. The left end of the threaded rod 13 is threadedly connected to the extrusion plate 15. A base plate 9 is placed on the upper part of the U-shaped mounting bracket 8. Multiple springs 12 are fixedly connected to the bottom surface of the base plate 9. A torsion block 14 is fixedly connected to the right end of the threaded rod 13.

[0032] The bottom surface of the L-shaped mounting bracket 7 is fixedly connected to a guide rod 10. The other end of the guide rod 10 is fixedly connected to the bottom wall of the U-shaped mounting bracket 8. The guide rod 10 is slidably connected to the base plate 9, which allows the base plate 9 to be stably raised and lowered when it is affected by the elastic force of the spring 12.

[0033] The upper surface of the base plate 9 is provided with a slot 11 that is adapted to the size of the anti-slip pad 6, so that the anti-slip pad 6 can be inserted into the slot 11 to achieve initial fixation of the L-shaped mounting bracket 7 and the U-shaped mounting bracket 8.

[0034] The top wall of the L-shaped mounting bracket 7 is provided with a sliding groove 17, and a slider 16 is fixedly connected to the upper surface of the extrusion plate 15. The slider 16 is engaged with the sliding groove 17, which can provide guidance for the left and right movement of the extrusion plate 15, and further make the extrusion plate 15 more stable when moving left and right.

[0035] A row of fixing spikes 18 are fixedly installed between the L-shaped mounting bracket 7 and the side of the extrusion plate 15 that are close to each other, for clamping the aluminum enameled flat wire body 3 and further fixing the position of the aluminum enameled flat wire body 3.

[0036] When using the aluminum enameled flat wire body 3, first remove the entire aluminum enameled flat wire body 3 a certain distance. Then, press the base plate 9 downwards. Then, pass the aluminum enameled flat wire body 3 and the insulation sheath 4 through the base plate 9, the extrusion plate 15, and the L-shaped mounting bracket 7. Next, release the pressure on the base plate 9. At this time, the base plate 9 can be raised due to the guiding action of the guide rod 10 and the elastic force of the spring 12. Shake the insulation sheath 4 to make the anti-slip pad 6 snap into the slot 11, which can achieve the initial fixation of the position of the insulation sheath 4. Then, the operator rotates the torsion block 14 in the forward direction, which can make the threaded rod 13 rotate synchronously. This can make the extrusion plate 15, which is threadedly connected to the threaded rod 13, move to the left. At this time, the insulation sheath 4 on the outer surface of the aluminum enameled flat wire body 3 will be squeezed by the two fixing spikes 18, which can achieve the effect of firmly fixing the position of the aluminum enameled flat wire body 3.

[0037] By setting the fixing component 2, the position of the aluminum enameled flat wire body 3 can be easily fixed. Furthermore, when the aluminum enameled wire is bent, the aluminum enameled flat wire body 3 will not twist significantly inside the insulation sheath 4, thus making the aluminum enameled flat wire body 3 more convenient to use or collect.

[0038] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-adhesion aluminum enameled wire, comprising an aluminum enameled flat wire body (3), characterized in that: Protective component (1), the protective component (1) is installed on the outer surface of the aluminum enameled flat wire body (3), the protective component (1) is used to protect the aluminum enameled flat wire body (3) from being scratched, the protective component (1) can improve the adhesion of the coating on the surface of the aluminum enameled flat wire body (3); Fixing component (2) is installed on the outer surface of protective component (1). The fixing component (2) is used to fix the position of aluminum enameled flat wire body (3) and protective component (1). The protective component (1) prevents the length of aluminum enameled flat wire body (3) from changing when it is bent.

2. The high-adhesion aluminum enameled wire according to claim 1, characterized in that: The protective component (1) includes an insulating outer sheath (4), which is wrapped around the outer surface of the aluminum enameled flat wire body (3). There is a certain gap between the left and right walls of the insulating outer sheath (4), and multiple reinforcing ribs (5) are filled in the gap of the insulating outer sheath (4). Anti-slip pads (6) are fixedly connected to the top and bottom surfaces of the insulating outer sheath (4).

3. The high-adhesion aluminum enameled wire according to claim 2, characterized in that: The reinforcing rib (5) is made of a soft material that can deform.

4. The high-adhesion aluminum enameled wire according to claim 2, characterized in that: The fixing component (2) includes an L-shaped mounting bracket (7), an extrusion plate (15) is placed on the right side inside the L-shaped mounting bracket (7), a U-shaped mounting bracket (8) is fixedly installed on the bottom surface of the L-shaped mounting bracket (7), a threaded rod (13) is rotatably connected to the right side of the U-shaped mounting bracket (8), the left end of the threaded rod (13) is threadedly connected to the extrusion plate (15), a base plate (9) is placed on the upper part of the U-shaped mounting bracket (8), a plurality of springs (12) are fixedly connected to the bottom surface of the base plate (9), and a torsion block (14) is fixedly connected to the right end of the threaded rod (13).

5. The high-adhesion aluminum enameled wire according to claim 4, characterized in that: The bottom surface of the L-shaped mounting bracket (7) is fixedly connected to a guide rod (10), the other end of the guide rod (10) is fixedly connected to the bottom wall of the U-shaped mounting bracket (8), and the guide rod (10) is slidably connected to the base plate (9).

6. The high-adhesion aluminum enameled wire according to claim 5, characterized in that: The upper surface of the base plate (9) is provided with a slot (11) that is adapted to the size of the anti-slip pad (6).

7. The high-adhesion aluminum enameled wire according to claim 5, characterized in that: The top wall of the L-shaped mounting bracket (7) is provided with a sliding groove (17), and a slider (16) is fixedly connected to the upper surface of the extrusion plate (15), and the slider (16) is engaged with the sliding groove (17).

8. The high-adhesion aluminum enameled wire according to claim 5, characterized in that: A row of fixing spikes (18) is fixedly installed between the L-shaped mounting bracket (7) and the side of the extrusion plate (15) that are close to each other.