Stable pulling structure for corrugated sheet of transformer
By designing a stable tensioning structure for transformer corrugated sheets and using a hydraulically driven clamping hand to specifically correct the corrugated sheets, the problem of damage caused by uncorrected corrugated sheet deformation is solved, extending the service life of the corrugated sheets and reducing costs.
Patent Information
- Application Number
- CN202422709797.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-10-28
- Estimated Expiration
- 2034-11-07
AI Technical Summary
If the deformation of transformer corrugated sheets caused by factors such as temperature changes and oil pressure is not corrected in time during long-term operation, it may lead to further damage, increase manufacturing costs and shorten service life.
A transformer corrugated sheet stabilization and pulling structure was designed, including a first fixing component, a second fixing component, a pulling component, a first clamping component, and a second clamping component. The clamping hand is driven by a hydraulic cylinder and a hydraulic rod to specifically correct the deformation of the corrugated sheet, adapt to different transformer sizes, and stabilize the clamping.
It enables targeted modification of the corrugated sheet, extends its service life, reduces manufacturing costs, and adapts to fixing different transformer outer dimensions.
Smart Images
Figure CN223486804U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of transformer corrugated sheet deformation correction, and more specifically to a transformer corrugated sheet stabilization and pulling structure. Background Technology
[0002] Transformer corrugated sheets are an important component of transformers. Through their special structural forms, such as single-layer or double-layer corrugated sheets, corrugated sheets can increase the winding capacity and conductive area, thereby improving the power, efficiency and stability of the transformer.
[0003] During the long-term operation of a transformer, the corrugated sheet may deform to a certain extent due to factors such as temperature changes and oil pressure. If the small deformation is not corrected over a long period of time, the deformation will increase further and may damage the transformer. Therefore, there is an urgent need for a tensioning structure that can correct the small deformation of the corrugated sheet during routine inspections, so as to reduce manufacturing costs and extend the service life of the transformer. Utility Model Content
[0004] In order to overcome the above-mentioned defects of the prior art, the present invention provides a transformer corrugated sheet stabilizing tensioning structure to solve the problems existing in the background art.
[0005] This utility model provides the following technical solution: a transformer corrugated sheet stabilizing pulling structure, including a first fixing component, a second fixing component movably engaged on one side of the first fixing component, a pulling component fixedly connected to the top of the first fixing component, a first clamping component movably engaged at the bottom of the pulling component, and a second clamping component fixedly connected to the other side of the first clamping component. The pulling component includes a hydraulic cylinder, a first hydraulic rod and a second hydraulic rod are respectively provided on one side and at the bottom of the hydraulic cylinder, a mounting plate is fixedly connected to the bottom of the second hydraulic rod, the first clamping component movably engaged on the front and back of the mounting plate, a connecting plate is fixedly connected to one side of the first hydraulic rod, and the bottom of the connecting plate is fixedly connected to the second fixing component. The first clamping component includes a first clamping hand, the second clamping component includes a second clamping hand, the second clamping hand is located on one side of the first clamping hand, and both the first and second clamping hands are located at the bottom of the mounting plate.
[0006] Furthermore, a movable block is fixedly connected to both the front and back of the top of the first gripper, a limiting block is fixedly connected to the top of the movable block, a circular shaft is fixedly connected to the center of one side of the movable block, and limiting circular blocks are fixedly connected to both sides of the circular shaft.
[0007] Furthermore, the mounting plate includes a plate body, and the top and back sides of the plate body are provided with movable square grooves, and the front and back sides of both sides of the plate body are provided with movable circular grooves.
[0008] Furthermore, the second clamping assembly includes an electric rod base, an electric push rod is movably connected to one side of the electric rod base, a second clamping hand is fixedly connected to one side of the electric push rod, a second circular hole is provided on one side of the first clamping hand, and the inner side of the second circular hole is fixedly connected to the outer side of the electric rod base.
[0009] Furthermore, the first fixing component includes a left fixing seat, a limiting groove is formed on one side of the left fixing seat, a movable groove is formed on the inner side of the left fixing seat, the other side of the limiting groove is fixedly connected to one side of the movable groove, a first limiting plate is fixedly connected to one side of the bottom of the left fixing seat, a first round hole is fixedly connected to the top of the left fixing seat, and the top of the second hydraulic rod is fixedly connected to the first round hole.
[0010] Furthermore, the second fixing component includes a right fixing seat, a movable rod fixedly connected to the other side of the right fixing seat, a limit block fixedly connected to the other side of the movable rod, and a second limit plate fixedly connected to the other side of the bottom of the right fixing seat.
[0011] Furthermore, the width and height of the movable block are both tolerance-matched with the width and thickness tolerances of the movable square groove, and the inner diameter of the movable circular groove is tolerance-matched with the outer diameter of the circular shaft.
[0012] Furthermore, the height of the inner side of the movable groove is tolerant to the height of the limiting block, and the height of the movable rod is tolerant to the height of the inner side of the limiting groove.
[0013] The technical effects and advantages of this utility model are as follows:
[0014] 1. This utility model uses a pulling component, a first clamping component, and a second clamping component to work together. The first clamping hand and the second clamping hand clamp the corrugated sheet to be pulled, and then the second hydraulic rod pulls it to modify the degree of deformation of the corrugated sheet and extend its service life.
[0015] 2. This utility model, by providing a first clamping component and a second clamping component, allows the operator to first adjust the position of the first clamping hand to move it to the top of the corrugated sheet to be pulled and corrected in the transformer. The first clamping hand drives the electric rod base to move together, and then the electric push rod pushes the second clamping hand to move, so as to change the distance between the first clamping hand and the second clamping hand to adapt to different corrugated sheet thicknesses, stably clamping the corrugated sheet to be pulled, and achieving targeted clamping of the corrugated sheet.
[0016] 3. This utility model, by providing a first fixing component and a second fixing component, drives the right fixing seat and the left fixing seat to move away from each other under the drive of the first hydraulic rod, thereby increasing the distance between the bottom of the left fixing seat and the right fixing seat, adapting to different transformer outer dimensions and fixing transformers of different sizes, thus having a wider range of applications. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0018] Figure 2 This is a schematic diagram of the structure of the first fixing component and the second clamping component of this utility model.
[0019] Figure 3 This is a schematic diagram of the second fixing component and the pulling component of this utility model.
[0020] Figure 4 For the utility model Figure 3 Enlarged schematic diagram of the structure at point A in the middle.
[0021] Figure 5 This is a schematic diagram of the first clamping component of this utility model.
[0022] Figure 6 This is a schematic diagram showing the increased distance between the first fixing component and the second fixing component of this utility model.
[0023] The attached figures are labeled as follows:
[0024] 1. First fixing component; 101. Left fixing seat; 102. First limiting plate; 103. Movable groove; 104. Limiting groove; 105. First circular hole; 2. Second fixing component; 201. Right fixing seat; 202. Second limiting plate; 203. Movable rod; 204. Limiting block; 3. Pulling component; 301. Hydraulic cylinder; 302. First hydraulic rod; 303. Second hydraulic rod; 304. Mounting plate; 3041. Plate body; 3042. Movable circular groove; 3043. Movable square groove; 305. Connecting plate; 4. First clamping component; 401. First clamping hand; 402. Second circular hole; 403. Movable square block; 404. Limiting square block; 405. Circular shaft; 406. Limiting circular block; 5. Second clamping component; 501. Second clamping hand; 502. Electric rod base; 503. Electric push rod. Detailed Implementation
[0025] The technical solution of this utility model will be clearly and completely described below with reference to the accompanying drawings. In addition, the forms of the various structures described in the following embodiments are merely illustrative. The transformer corrugated sheet stabilizing and pulling structure involved in this utility model is not limited to the structures described in the following embodiments. All other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0026] Reference Figures 1 to 6 This utility model provides a stable pulling structure for transformer corrugated sheets, including a first fixing component 1, a second fixing component 2 movably engaged on one side of the first fixing component 1, a pulling component 3 fixedly connected to the top of the first fixing component 1, a first clamping component 4 movably engaged at the bottom of the pulling component 3, and a second clamping component 5 fixedly connected to the other side of the first clamping component 4. The pulling component 3 includes a hydraulic cylinder 301, with a first hydraulic rod 302 and a second hydraulic rod 303 respectively provided on one side and at the bottom of the hydraulic cylinder 301. A mounting plate 304 is fixedly connected to the bottom of the rod 303. The first clamping assembly 4 is movably snapped onto the front and back of the mounting plate 304. A connecting plate 305 is fixedly connected to one side of the first hydraulic rod 302. The bottom of the connecting plate 305 is fixedly connected to the second fixing assembly 2. The first clamping assembly 4 includes a first clamping hand 401. The second clamping assembly 5 includes a second clamping hand 501. The second clamping hand 501 is located on one side of the first clamping hand 401. Both the first clamping hand 401 and the second clamping hand 501 are located at the bottom of the mounting plate 304.
[0027] In a preferred embodiment, a movable block 403 is fixedly connected to both the front and back sides of the top of the first gripper 401. A limiting block 404 is fixedly connected to the top of the movable block 403. A circular shaft 405 is fixedly connected to the center of one side of the movable block 403. Limiting circular blocks 406 are fixedly connected to both sides of the circular shaft 405.
[0028] In a preferred embodiment, the mounting plate 304 includes a plate body 3041, with movable square grooves 3043 on both the front and back of the top of the plate body 3041, and movable circular grooves 3042 on both the front and back of the sides of the plate body 3041.
[0029] In a preferred embodiment, the second clamping assembly 5 includes an electric rod base 502, an electric push rod 503 is movably connected to one side of the electric rod base 502, a second clamping hand 501 is fixedly connected to one side of the electric push rod 503, and a second circular hole 402 is provided on one side of the first clamping hand 401. The inner side of the second circular hole 402 is fixedly connected to the outer side of the electric rod base 502. The electric rod base 502 is fixed in the second circular hole 402, and when the first clamping hand 401 moves, it will drive the electric rod base 502 to move together.
[0030] In a preferred embodiment, the first fixing component 1 includes a left fixing seat 101. A limiting groove 104 is formed on one side of the left fixing seat 101, and a movable groove 103 is formed on the inner side of the left fixing seat 101. The other side of the limiting groove 104 is fixedly connected to one side of the movable groove 103. A first limiting plate 102 is fixedly connected to one side of the bottom of the left fixing seat 101. A first circular hole 105 is fixedly connected to the top of the left fixing seat 101, and the top of the second hydraulic rod 303 is fixedly connected to the first circular hole 105.
[0031] In a preferred embodiment, the second fixing component 2 includes a right fixing seat 201, a movable rod 203 is fixedly connected to the other side of the right fixing seat 201, a limit block 204 is fixedly connected to the other side of the movable rod 203, and a second limit plate 202 is fixedly connected to the other side of the bottom of the right fixing seat 201.
[0032] In a preferred embodiment, the width and height of the movable block 403 are both matched with the width and thickness tolerances of the movable square groove 3043, and the inner diameter of the movable circular groove 3042 is matched with the outer diameter tolerance of the circular shaft 405. Then, the operator adjusts the position of the first clamping hand 401 by moving the limiting block 404, so that the first clamping hand 401 moves to the other side of the top of the corrugated sheet to be pulled and corrected in the transformer. When the limiting block 404 moves, the movable block 403 moves in the movable square groove 3043, and the circular shaft 405 moves in the movable circular groove 3042.
[0033] In a preferred embodiment, the height of the inner side of the movable groove 103 is in tolerance with the height of the limiting block 204, and the height of the movable rod 203 is in tolerance with the height of the inner side of the limiting groove 104; the hydraulic cylinder 301 is activated to drive the first hydraulic rod 302 to move, thereby moving the connecting plate 305. During this process, the limiting block 204 and the movable rod 203 move in the movable groove 103.
[0034] The working principle of this utility model is as follows: When correcting the corrugated sheet inside the transformer, the distance between the bottom of the left fixed seat 101 and the right fixed seat 201 is first adjusted according to the outer dimensions of the transformer. The hydraulic cylinder 301 is started to drive the first hydraulic rod 302 to move, which in turn drives the connecting plate 305 to move. During this process, the limiting block 204 and the movable rod 203 move in the movable groove 103, and the right fixed seat 201 and the left fixed seat 101 move away from each other to expand. The first limiting plate 102 and the second limiting plate 202 limit the top of the transformer.
[0035] Then, the operator adjusts the position of the first clamping hand 401 by moving the limit block 404, so that the first clamping hand 401 moves to the other side of the top of the corrugated sheet to be pulled and corrected in the transformer. The electric rod base 502 is fixed in the second circular hole 402. When the first clamping hand 401 moves, it will drive the electric rod base 502 to move together. Then, according to the thickness of the corrugated sheet, the electric rod base 502 is driven to move the electric push rod 503. The electric push rod 503 pushes the second clamping hand 501 to move, thereby changing the position of the first clamping hand 401 and the second clamping hand 501. The distance between the two hands is adjusted to accommodate different corrugated sheet thicknesses. The second gripper 501 is located on one side of the top of the corrugated sheet to be pulled and corrected. The hydraulic cylinder 301 is activated to drive the second hydraulic rod 303 to move, so that the height of the first gripper 401 and the second gripper 501 decreases synchronously to the top of the corrugated sheet to be pulled and corrected. The distance between the first gripper 401 and the second gripper 501 can be finely adjusted by the displacement of the electric push rod 503 to achieve stable clamping of the corrugated sheet. Then, the second hydraulic rod 303 is pulled to modify the degree of deformation of the corrugated sheet and extend its service life.
[0036] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.
[0037] Secondly: The accompanying drawings of the embodiments disclosed in this utility model only involve the structures involved in the embodiments disclosed in this utility model. Other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of this utility model can be combined with each other.
[0038] Finally: The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A transformer corrugated sheet stabilizing tensioning structure, characterized in that: The system includes a first fixing component (1), a second fixing component (2) which is movably engaged on one side of the first fixing component (1), a pulling component (3) which is fixedly connected to the top of the first fixing component (1), a first clamping component (4) which is movably engaged to the bottom of the pulling component (3), and a second clamping component (5) which is fixedly connected to the other side of the first clamping component (4). The pulling component (3) includes a hydraulic cylinder (301), a first hydraulic rod (302) and a second hydraulic rod (303) which are respectively provided on one side and at the bottom of the hydraulic cylinder (301). A mounting plate (303) is fixedly connected to the bottom of the second hydraulic rod (303). 4) The first clamping assembly (4) is movably latched onto the front and back of the mounting plate (304). A connecting plate (305) is fixedly connected to one side of the first hydraulic rod (302). The bottom of the connecting plate (305) is fixedly connected to the second fixing assembly (2). The first clamping assembly (4) includes a first clamping hand (401). The second clamping assembly (5) includes a second clamping hand (501). The second clamping hand (501) is located on one side of the first clamping hand (401). Both the first clamping hand (401) and the second clamping hand (501) are located at the bottom of the mounting plate (304).
2. The transformer corrugated sheet stabilizing tensioning structure according to claim 1, characterized in that: The first gripper (401) has a movable block (403) fixedly connected to both the front and back sides of its top. The top of the movable block (403) is fixedly connected to a limiting block (404). A round shaft (405) is fixedly connected to the center of one side of the movable block (403). Limiting round blocks (406) are fixedly connected to both sides of the round shaft (405).
3. The transformer corrugated sheet stabilizing tensioning structure according to claim 2, characterized in that: The mounting plate (304) includes a plate body (3041), and movable square grooves (3043) are provided on the front and back sides of the top of the plate body (3041), and movable circular grooves (3042) are provided on the front and back sides of both sides of the plate body (3041).
4. The transformer corrugated sheet stabilizing tensioning structure according to claim 2, characterized in that: The second clamping assembly (5) includes an electric rod base (502), an electric push rod (503) is movably connected to one side of the electric rod base (502), a second clamping hand (501) is fixedly connected to one side of the electric push rod (503), a second round hole (402) is provided on one side of the first clamping hand (401), and the inner side of the second round hole (402) is fixedly connected to the outer side of the electric rod base (502).
5. The transformer corrugated sheet stabilizing tensioning structure according to claim 1, characterized in that: The first fixing component (1) includes a left fixing seat (101), a limiting groove (104) is provided on one side of the left fixing seat (101), a movable groove (103) is provided on the inner side of the left fixing seat (101), the other side of the limiting groove (104) is fixedly connected to one side of the movable groove (103), a first limiting plate (102) is fixedly connected to one side of the bottom of the left fixing seat (101), a first round hole (105) is fixedly connected to the top of the left fixing seat (101), and the top of the second hydraulic rod (303) is fixedly connected to the first round hole (105).
6. The transformer corrugated sheet stabilizing tensioning structure according to claim 5, characterized in that: The second fixing component (2) includes a right fixing seat (201), a movable rod (203) is fixedly connected to the other side of the right fixing seat (201), a limit block (204) is fixedly connected to the other side of the movable rod (203), and a second limit plate (202) is fixedly connected to the other side of the bottom of the right fixing seat (201).
7. The transformer corrugated sheet stabilizing tensioning structure according to claim 3, characterized in that: The width and height of the movable block (403) are both tolerance-matched with the width and thickness of the movable square groove (3043), and the inner diameter of the movable circular groove (3042) is tolerance-matched with the outer diameter of the circular shaft (405).
8. The transformer corrugated sheet stabilizing tensioning structure according to claim 6, characterized in that: The height of the inner side of the movable groove (103) is in tolerance with the height of the limiting block (204), and the height of the movable rod (203) is in tolerance with the height of the inner side of the limiting groove (104).