Winding device for electromagnetic valve production

By introducing clamping, limiting and positioning components into the winding device for solenoid valve production, the problem that the winding device cannot adapt to solenoid valves of different sizes is solved, stable winding and wire protection of the solenoid valve are achieved, and the reliability of the solenoid valve is improved.

CN223486859UActive Publication Date: 2025-10-28HUAIAN KUANBO FLUID CONTROL EQUIP MFG CO LTD
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Patent Information

Application Number
CN202422965442.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-03
Publication Date
2025-10-28
Estimated Expiration
2034-12-03

AI Technical Summary

Technical Problem

The existing winding device used in solenoid valve production lacks an adjustment structure and cannot adapt to the winding requirements of solenoid valves of different sizes. It also lacks a guide structure, which causes the wire to be damaged during the winding process, affecting the insulation layer and reliability.

Method used

A winding device including a clamping assembly, a limiting assembly and a positioning assembly is designed. Through structures such as a clamping sleeve, an adjusting motor, a bidirectional screw and a limiting groove, the solenoid valves of different sizes can be clamped and guided to ensure stability during the winding process.

Benefits of technology

It achieves effective clamping and guiding of solenoid valves of different sizes, avoids wire friction and bending, and improves the winding reliability of the solenoid valve and the protection of the insulation layer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a winding device for electromagnetic valve production. The winding device comprises a winding table, a supporting seat and a side plate. The clamping sleeve, the limiting groove and the positioning plate are arranged, the adjusting motor is installed through the clamping sleeve, the output end of the adjusting motor drives the two-way screw to rotate, the two-way screw rotates to drive the clamping plate to move towards the inner side, and one end of the electromagnetic valve is clamped through movement of the clamping plate; the electromagnetic valves of different sizes are subjected to winding work, so that the side plate is adjusted, and the problems that due to the fact that a winding device is not provided with an adjusting structure, the electromagnetic valves of different sizes cannot be subjected to winding work, and when the electromagnetic valves are subjected to winding work, a guide structure is not arranged are solved. The problems that wires are damaged, an insulating layer is affected and the reliability of the electromagnetic valve is reduced due to unnecessary friction or bending of the wires in the winding process due to lack of guiding in the prior art are solved.
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Description

Technical Field

[0001] This utility model relates to the field of electromagnetic valve manufacturing technology, specifically a winding device for electromagnetic valve manufacturing. Background Art

[0002] Solenoid valves are electromagnetically controlled industrial devices, fundamental components of automation systems used to control fluids. They are actuators, but not limited to hydraulic or pneumatic systems. Used in industrial control systems to adjust the direction, flow rate, speed, and other parameters of the medium. Solenoid valves can be used with different circuits to achieve the desired control, ensuring both precision and flexibility. There are many types of solenoid valves, each playing a different role in the control system. The most common types are check valves, safety valves, directional control valves, and speed control valves.

[0003] However, existing technologies have some problems:

[0004] During use, the winding device lacks an adjustment structure, making it impossible to wind solenoid valves of different sizes. Furthermore, the lack of a guide structure during the winding process can cause unnecessary friction or bending of the wire, damaging the wire, affecting the insulation layer, and reducing the reliability of the solenoid valve. Utility Model Content

[0005] To address the problems mentioned in the background art, the purpose of this utility model is to provide a winding device for solenoid valve production. This device has the advantages of clamping solenoid valves of different sizes and guiding them during winding. It solves the problems that the winding device lacks an adjustment structure, making it impossible to wind solenoid valves of different sizes. Furthermore, the lack of a guiding structure during winding can lead to unnecessary friction or bending of the wire during the winding process, which can damage the wire, affect the insulation layer, and reduce the reliability of the solenoid valve.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a winding device for producing solenoid valves, comprising a winding table, a support base, and a side plate. The support base is fixedly installed on the top left side of the winding table, and the side plate is movably installed on the top right side of the winding table and is provided with two sets of side plates. A clamping assembly is provided on the inner side of the side plate, a limit assembly is provided on the top right side of the winding table, and a positioning assembly is provided on the top right side of the winding table. A first motor is fixedly installed on the front of the support base, a support block is fixedly installed on the top of the support base, and a placement plate is fixedly installed on the inner side of the support block.

[0007] In a preferred embodiment of this utility model, the clamping assembly includes a clamping sleeve, an adjusting motor, a bidirectional screw, and a clamping plate. The clamping sleeve is movably mounted on the inner side of a side plate. The adjusting motor is fixedly mounted on the top of the clamping sleeve. The bidirectional screw is drivenly connected to the output end of the adjusting motor. The other end of the bidirectional screw passes through the clamping sleeve from top to bottom and is movably connected to the bottom of the inner side of the clamping sleeve. The clamping plate is threadedly connected to the surface of the bidirectional screw and has two sets of clamping plates.

[0008] As a preferred embodiment of the present invention, the limiting component includes a limiting groove and a limiting plate. The limiting groove is opened on the top right side of the winding table, and the limiting plate is movably installed inside the limiting groove and is provided in two sets. The top of the limiting plate is connected to the bottom of the side plate at the same height.

[0009] In a preferred embodiment of this utility model, the positioning component includes a positioning plate, a positioning groove, and a positioning rod. The positioning plate is fixedly installed on the right side of the side plate. The positioning groove is opened on the top right side of the winding table and located at the bottom of the positioning plate. The positioning rod is movably installed on the top of the positioning plate and passes through the positioning plate from top to bottom and is inserted into the positioning groove.

[0010] In a preferred embodiment of this utility model, the output end of the first motor is connected to a threaded rod, the other end of which passes through the support seat from front to back and is movably connected to the inner side of the support seat. An adjusting plate is threadedly connected to the surface of the threaded rod. A support plate is movably installed on the top of the placement plate. The bottom of the support plate is fixedly connected to the top of the adjusting plate. A support rod is fixedly installed on the top of the support plate. A guide ring is fixedly installed on the other end of the support rod.

[0011] As a preferred embodiment of this utility model, the top of the placement plate is provided with a guide groove and two sets thereof, and a guide block is movably installed inside the guide groove, with the top of the guide block being fixedly connected to the bottom of the support plate.

[0012] As a preferred embodiment of this utility model, a second motor is fixedly installed on the front side plate, and a transmission rod is driven to the output end of the second motor. The other end of the transmission rod passes through the side plate from front to back and is fixedly connected to the front of the clamping sleeve.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] 1. This utility model, by setting a clamping sleeve, a limiting groove, and a positioning plate, allows for the installation of an adjusting motor via the clamping sleeve. The adjusting motor's output end, driven by a bidirectional screw, rotates, causing the clamping plate to move inward. This movement of the clamping plate clamps one end of a solenoid valve. By using solenoid valves of different sizes for winding, the side plate can be adjusted. The movement of the side plate also moves the limiting plate, which, in conjunction with the limiting groove, limits the movement of the side plate, facilitating the clamping of the solenoid valve by the inner clamping plate. The movement of the side plate also moves the positioning plate. After the side plate is moved according to the size of the solenoid valve, a positioning rod is installed. The positioning rod passes through the positioning plate and is inserted into the positioning rod slot to position the side plate. This solves the problems of the winding device not having an adjustment structure, which makes it impossible to wind solenoid valves of different sizes. Furthermore, the lack of a guide structure during the winding of the solenoid valve may cause unnecessary friction or bending of the wire during the winding process, thereby damaging the wire, affecting the insulation layer, and reducing the reliability of the solenoid valve. This device has the advantages of clamping solenoid valves of different sizes and guiding the winding of the solenoid valve.

[0015] 2. This utility model uses a clamping assembly set inside the side plate to install the regulating motor through the clamping sleeve. The regulating motor output end rotates with a bidirectional screw, which in turn drives the clamping plate to move inward, thereby clamping one end of the solenoid valve.

[0016] 3. This utility model uses a limiting component set on the top right side of the winding table to adjust the side plate by using solenoid valves of different sizes for winding. When the side plate moves, it drives the limiting plate to move as well. The movement of the limiting plate and the limiting groove cooperate to limit the movement of the side plate, which facilitates the clamping plate on the inner side of the side plate to hold the solenoid valve. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a cross-sectional view of the winding platform of this utility model;

[0019] Figure 3 This is an enlarged structural diagram of the placement plate of this utility model.

[0020] In the diagram: 1. Winding table; 2. Support base; 3. Side plate; 4. Clamping assembly; 41. Clamping sleeve; 42. Adjusting motor; 43. Bidirectional screw; 44. Clamping plate; 5. Limiting assembly; 51. Limiting groove; 52. Limiting plate; 6. Positioning assembly; 61. Positioning plate; 62. Positioning groove; 63. Positioning rod; 7. First motor; 8. Support block; 9. Placement plate; 10. Threaded rod; 11. Adjusting plate; 12. Support plate; 13. Support rod; 14. Guide ring; 15. Guide groove; 16. Guide block; 17. Second motor; 18. Transmission rod. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] like Figures 1 to 3 As shown, the present invention provides a winding device for producing solenoid valves, including a winding table 1, a support base 2, and a side plate 3. The support base 2 is fixedly installed on the top left side of the winding table 1. The side plate 3 is movably installed on the top right side of the winding table 1 and is provided with two sets. A clamping component 4 is provided on the inner side of the side plate 3. A limit component 5 is provided on the top right side of the winding table 1. A positioning component 6 is provided on the top right side of the winding table 1. A first motor 7 is fixedly installed on the front of the support base 2. A support block 8 is fixedly installed on the top of the support base 2. A placement plate 9 is fixedly installed on the inner side of the support block 8.

[0023] refer to Figure 2 The clamping assembly 4 includes a clamping sleeve 41, an adjusting motor 42, a bidirectional screw 43, and a clamping plate 44. The clamping sleeve 41 is movably mounted on the inner side of the side plate 3. The adjusting motor 42 is fixedly mounted on the top of the clamping sleeve 41. The bidirectional screw 43 is drivenly connected to the output end of the adjusting motor 42. The other end of the bidirectional screw 43 passes through the clamping sleeve 41 from top to bottom and is movably connected to the bottom of the inner side of the clamping sleeve 41. The clamping plate 44 is threadedly connected to the surface of the bidirectional screw 43 and is provided with two sets.

[0024] As a technical optimization of this utility model, the clamping assembly 4 is set inside the side plate 3, and the adjusting motor 42 is installed through the clamping sleeve 41. The output end of the adjusting motor 42 drives the bidirectional screw 43 to rotate. The rotation of the bidirectional screw 43 drives the clamping plate 44 to move inward. The movement of the clamping plate 44 clamps one end of the solenoid valve.

[0025] refer to Figure 2The limiting component 5 includes a limiting groove 51 and a limiting plate 52. The limiting groove 51 is opened on the top right side of the winding table 1. The limiting plate 52 is movably installed inside the limiting groove 51 and is provided in two sets. The top of the limiting plate 52 is connected to the bottom of the side plate 3 at the same height.

[0026] As a technical optimization of this utility model, the limiting component 5 is set on the top right side of the winding table 1. The winding work is carried out by solenoid valves of different sizes, thereby adjusting the side plate 3. When the side plate 3 moves, it drives the limiting plate 52 to move. The movement of the limiting plate 52 and the cooperation of the limiting groove 51 limit the movement of the side plate 3, which facilitates the clamping plate on the inner side of the side plate 3 to clamp the solenoid valve.

[0027] refer to Figure 2 The positioning component 6 includes a positioning plate 61, a positioning groove 62, and a positioning rod 63. The positioning plate 61 is fixedly installed on the right side of the side plate 3. The positioning groove 62 is opened on the top right side of the winding table 1 and located at the bottom of the positioning plate 61. The positioning rod 63 is movably installed on the top of the positioning plate 61. The positioning rod 63 passes through the positioning plate 61 from top to bottom and is inserted into the positioning groove 62.

[0028] As a technical optimization of this utility model, the positioning component 6 is set on the top right side of the winding table 1. When the side plate 3 moves, it drives the positioning plate 61 to move. After the side plate 3 moves according to the size of the solenoid valve, the positioning rod 63 is installed. The positioning rod 63 passes through the positioning plate 61 and is inserted into the positioning rod 63 slot to perform positioning work on the side plate 3.

[0029] refer to Figure 3 The output end of the first motor 7 is connected to a threaded rod 10. The other end of the threaded rod 10 passes through the support base 2 from front to back and is movably connected to the inside of the support base 2. An adjusting plate 11 is threadedly connected to the surface of the threaded rod 10. A support plate 12 is movably installed on the top of the placement plate 9. The bottom of the support plate 12 is fixedly connected to the top of the adjusting plate 11. A support rod 13 is fixedly installed on the top of the support plate 12. A guide ring 14 is fixedly installed on the other end of the support rod 13.

[0030] As a technical optimization of this utility model, the threaded rod 10 set at the output end of the first motor 7 drives the threaded rod 10 to rotate. The rotation of the threaded rod 10 drives the adjusting plate 11 to move. The movement of the adjusting plate 11 drives the support plate 12 to move and adjust. The movement of the support plate 12 drives the support rod 13 and the guide ring 14 to move and adjust. The guide ring 14 guides the wire group to facilitate the winding work of the solenoid valve.

[0031] refer to Figure 3The top of the placement plate 9 is provided with a guide groove 15 and two sets of guide blocks 16 are installed inside the guide groove 15. The top of the guide block 16 is fixedly connected to the bottom of the support plate 12.

[0032] As a technical optimization of this utility model, the guide groove 15 set on the top of the placement plate 9 is used to move the guide block 16 by moving the support plate 12, and the guide block 16 and the guide groove 15 cooperate to guide the support plate 12 to move.

[0033] refer to Figure 2 A second motor 17 is fixedly installed on the front side plate 3. The output end of the second motor 17 is connected to a transmission rod 18. The other end of the transmission rod 18 passes through the side plate 3 from front to back and is fixedly connected to the front of the clamping sleeve 41.

[0034] As a technical optimization of this utility model, a second motor 17 is set on the front of the side plate 3. The output end of the second motor 17 drives the transmission rod 18 to rotate. The rotation of the transmission rod 18 drives the clamping sleeve 41 to rotate. The rotation of the clamping sleeve 41 drives the clamping plate 44 to rotate, which facilitates the clamping plate 44 to drive the solenoid valve to rotate for winding work.

[0035] The working principle and usage process of this utility model are as follows: During use, the side plate 3 is adjusted by winding a solenoid valve of different sizes. When the side plate 3 moves, it drives the limiting plate 52 to move as well. The limiting plate 52, in conjunction with the limiting groove 51, limits the movement of the side plate 3. The output of the adjusting motor 42 drives the bidirectional screw 43 to rotate, which in turn moves the clamping plate 44 inward, clamping one end of the solenoid valve. After the side plate 3 has moved according to the solenoid valve size, a positioning rod 63 is installed. The positioning rod 63 passes through the positioning plate 61 and engages with the positioning rod 63 groove to position the side plate 3. The output of the second motor 17 drives the transmission... The rod 18 rotates, which in turn drives the clamping sleeve 41 to rotate. The clamping sleeve 41 then drives the clamping plate 44 to rotate, facilitating the clamping plate 44 to drive the solenoid valve to rotate for winding. The output end of the first motor 7 drives the threaded rod 10 to rotate, which in turn drives the adjusting plate 11 to move. The moving adjusting plate 11 then drives the support plate 12 to move and adjust. The moving support plate 12 then drives the support rod 13 and the guide ring 14 to move and adjust. The guide ring 14 guides the wire assembly to facilitate the winding of the solenoid valve. The moving support plate 12 drives the guide block 16 to move, and the guide block 16 and the guide groove 15 work together to guide the movement of the support plate 12.

[0036] In summary, this winding device for manufacturing solenoid valves, by setting up a clamping sleeve 41, a limiting groove 51, and a positioning plate 61, allows for the installation of an adjusting motor 42 via the clamping sleeve 41. The output end of the adjusting motor 42 drives a bidirectional screw 43 to rotate, which in turn moves the clamping plate 44 inward, clamping one end of the solenoid valve. By winding solenoid valves of different sizes, the side plate 3 can be adjusted. When the side plate 3 moves, it also moves the limiting plate 52. The limiting plate 52, in conjunction with the limiting groove 51, limits the movement of the side plate 3, facilitating its adjustment. The clamping plate on the inner side of plate 3 clamps the solenoid valve. When side plate 3 moves, it drives the positioning plate 61 to move as well. After side plate 3 moves according to the size of the solenoid valve, positioning rod 63 is installed. Positioning rod 63 is inserted into the positioning plate 61 through the positioning rod 63 slot to position side plate 3. This solves the problem that the winding device does not have an adjustment structure, which makes it impossible to wind solenoid valves of different sizes. Furthermore, the lack of a guide structure during the winding of the solenoid valve may cause unnecessary friction or bending of the wire during the winding process, thereby damaging the wire, affecting the insulation layer, and reducing the reliability of the solenoid valve.

[0037] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0038] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A winding device for manufacturing solenoid valves, comprising a winding table (1), a support base (2), and a side plate (3), characterized in that: The support base (2) is fixedly installed on the top left side of the winding table (1). The side plate (3) is movably installed on the top right side of the winding table (1) and is provided with two sets. The side plate (3) is provided with a clamping assembly (4) on the inner side. The winding table (1) is provided with a limit assembly (5) on the top right side. The winding table (1) is provided with a positioning assembly (6) on the top right side. The support base (2) is fixedly installed with a first motor (7) on the front. The support base (2) is fixedly installed with a support block (8) on the top. The support block (8) is fixedly installed with a placement plate (9) on the inner side.

2. The winding device for manufacturing a solenoid valve according to claim 1, characterized in that: The clamping assembly (4) includes a clamping sleeve (41), an adjusting motor (42), a bidirectional screw (43), and a clamping plate (44). The clamping sleeve (41) is movably mounted on the inner side of a side plate (3). The adjusting motor (42) is fixedly mounted on the top of the clamping sleeve (41). The bidirectional screw (43) is drivenly connected to the output end of the adjusting motor (42). The other end of the bidirectional screw (43) passes through the clamping sleeve (41) from top to bottom and is movably connected to the bottom of the inner side of the clamping sleeve (41). The clamping plate (44) is threadedly connected to the surface of the bidirectional screw (43) and has two sets.

3. The winding device for manufacturing a solenoid valve according to claim 1, characterized in that: The limiting component (5) includes a limiting groove (51) and a limiting plate (52). The limiting groove (51) is opened on the top right side of the winding table (1). The limiting plate (52) is movably installed inside the limiting groove (51) and there are two sets of them. The top of the limiting plate (52) is connected to the bottom of the side plate (3) at the same height.

4. The winding device for manufacturing a solenoid valve according to claim 1, characterized in that: The positioning component (6) includes a positioning plate (61), a positioning groove (62), and a positioning rod (63). The positioning plate (61) is fixedly installed on the right side of the side plate (3). The positioning groove (62) is opened on the top right side of the winding table (1) and located at the bottom of the positioning plate (61). The positioning rod (63) is movably installed on the top of the positioning plate (61). The positioning rod (63) passes through the positioning plate (61) from top to bottom and is inserted into the positioning groove (62).

5. A winding device for manufacturing solenoid valves according to claim 1, characterized in that: The output end of the first motor (7) is connected to a threaded rod (10). The other end of the threaded rod (10) passes through the support seat (2) from front to back and is movably connected to the inside of the support seat (2). An adjusting plate (11) is threadedly connected to the surface of the threaded rod (10). A support plate (12) is movably installed on the top of the placement plate (9). The bottom of the support plate (12) is fixedly connected to the top of the adjusting plate (11). A support rod (13) is fixedly installed on the top of the support plate (12). A guide ring (14) is fixedly installed on the other end of the support rod (13).

6. A winding device for manufacturing solenoid valves according to claim 1, characterized in that: The top of the placement plate (9) is provided with a guide groove (15) and two sets are provided. A guide block (16) is movably installed inside the guide groove (15). The top of the guide block (16) is fixedly connected to the bottom of the support plate (12).

7. A winding device for manufacturing solenoid valves according to claim 2, characterized in that: The side plate (3) is fixedly mounted with a second motor (17) on the front. The output end of the second motor (17) is connected to a transmission rod (18). The other end of the transmission rod (18) passes through the side plate (3) from front to back and is fixedly connected to the front of the clamping sleeve (41).