Wire rod processing carrier

By designing wire processing carriers and using main carriers, sub-carriers and alignment components to achieve mechanized alignment and assembly of female connectors and sub-interfaces, the problems of low manual assembly efficiency and difficult quality control are solved, and the automation and standardization of data cable production are improved.

CN223487568UActive Publication Date: 2025-10-28DONGGUAN LONGXUN AUTOMATION CO LTD
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Patent Information

Application Number
CN202422965224.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-02
Publication Date
2025-10-28
Estimated Expiration
2034-12-02

AI Technical Summary

Technical Problem

In the existing data cable production, manual assembly of female connectors and sub-interfaces is inefficient, quality is difficult to control, and the breakage rate is high, which cannot meet the requirements of industrial automation and standardization.

Method used

A wire processing carrier is designed, including a main carrier, a sub-carrier and an alignment component. The alignment component is used to align the connection ends of the female connector and the sub-interface, and the assembly is completed in a mechanized manner. The wire is protected by a wire groove, the cover plate stabilizes the wire, the guide pin and guide hole provide guidance, the extension cooperates with the guide groove, and the positioning groove and the protrusion structure perform secondary guidance and direction identification.

Benefits of technology

The mechanized assembly of data cables is realized, which improves assembly efficiency and quality stability, reduces the risk of cable breakage, and avoids the shortcomings of manual assembly.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire rod processing carrier which comprises a main carrier, a sub carrier and an alignment assembly, the main carrier is used for limiting movement of a female connector, the sub carrier is used for limiting movement of a sub interface, and the alignment assembly is used for assisting alignment of the main carrier and the sub carrier so as to enable connecting parts of the female connector and the sub interface to be mutually aligned. According to the invention, the wire port of the data line can be accurately assembled, and the mechanization degree of assembly can be improved.
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Description

Technical Field

[0001] This utility model relates to the field of data cable processing, and in particular to a cable processing carrier. Background Technology

[0002] With the increasing prevalence of mobile phones, computers, and other electronic devices in people's lives and work, data cables used for charging and data transmission have become indispensable electronic accessories. Currently, data cable production mainly relies on manual labor to complete each process, resulting in low efficiency and a low degree of product standardization. With the advent of Industry 2.0, the demand for automation and standardization in data cable production is growing, placing higher demands on data cable manufacturing equipment.

[0003] A data cable includes a wire, a female connector pre-fixed to the end of the wire, and a sub-interface for connecting to the outside. When processing a data cable, the female connector is first heat-fixed to the end of the wire, and then the connection end of the sub-interface is inserted into the female connector, thereby completing the connection and assembly of the data cable port.

[0004] However, when processing data cables, manual assembly of female connectors and female interfaces results in a high breakage rate for either the female or female connectors, and the efficiency of manual assembly is low, making it difficult to control the quality. Summary of the Invention

[0005] To improve the mechanization of data cable assembly, this application provides a wire processing carrier that can accurately align and assist in the assembly of female connectors and female interfaces of data cables.

[0006] The wire processing carrier provided in this application adopts the following technical solution:

[0007] A wire processing carrier includes a main carrier, a sub-carrier, and an alignment assembly. The main carrier is used to restrict the movement of a female connector, the sub-carrier is used to restrict the movement of a sub-interface, and the alignment assembly is used to assist the main carrier and the sub-carrier in aligning with each other so that the connection portions of the female connector and the sub-interface are aligned with each other.

[0008] By adopting the above technical solution, the female connector is placed on the main carrier and the sub-interface is placed on the sub-carrier, thereby restricting the movement of the female connector and the sub-interface. Then, the sub-carrier and the main carrier are brought closer to each other. Under the action of the alignment component, the sub-carrier and the main carrier are aligned, so that the connection ends of the female connector on the main carrier and the sub-interface on the sub-carrier are aligned with each other. Then, the main carrier or the sub-carrier is moved so that the connection ends of the female connector and the sub-interface are plugged into each other for assembly, thereby completing the mechanized assembly of the female connector and the sub-interface. This accurately assembles the cable ports of the data cable while improving the degree of mechanization of the assembly.

[0009] Preferably, the main carrier is also provided with wire clamping grooves, and there are two wire clamping grooves, which are used to restrict the two ends of the wire respectively.

[0010] By adopting the above technical solution, placing and confining the wire portion within the cable tray helps protect the connection between the wire and the female connector, reducing the likelihood of breakage due to pulling at the connection point.

[0011] Preferably, the main carrier is also hinged with a cover plate for covering the wiring.

[0012] By adopting the above technical solution, after the wire is installed in the wire clamping groove, the cover plate is rotated so that the cover plate covers the outer wall of the wire, so that the wire is firmly pressed in the wire clamping groove. This ensures that when the female connector and the female interface are assembled, one end of the wire will not move backward under the pushing force of the female interface, which helps to improve the stability of the female connector during assembly.

[0013] Preferably, the alignment component includes a guide pin disposed on the subcarrier and a guide hole disposed on the main carrier. The guide pin protrudes from the side of the subcarrier close to the main carrier. Multiple guide pins are provided, and multiple guide holes are provided corresponding to the guide pins.

[0014] By adopting the above technical solution, when moving the sub-carrier or the main carrier, multiple guide pins are pre-inserted into their corresponding guide holes and slide within them until the sub-interface contacts the female connector, which is beneficial for pre-guidance and thus protects the sub-interface.

[0015] Preferably, the main carrier has a protrusion at one end near the sub-carrier, the protrusion has a positioning groove for positioning the female connector, and the sub-carrier has a guide groove for the protrusion to be inserted.

[0016] By adopting the above technical solution, the protrusion and the guide groove cooperate to form a secondary guide, making the assembly and alignment operation of the sub-interface and the female connector smoother.

[0017] Preferably, the sidewall of the positioning groove is provided with a protrusion, which is provided to correspond to the groove of the sidewall of the female connector, and the sidewall of the protrusion abuts against the inner wall of the groove of the sidewall of the female connector.

[0018] By adopting the above technical solution, the positioning groove is provided with a protrusion corresponding to the groove structure of the female connector. The product structure is used to tighten and reinforce the product. At the same time, it can serve as an orientation identification indicator when the product is placed, preventing the product from being placed upside down and causing installation errors.

[0019] Preferably, the two sides of the female connector are abutted against the two sides of the positioning groove, and the two sides of the positioning groove are also provided with multiple buffer grooves.

[0020] By adopting the above technical solution, the buffer groove reduces the area where the female connector abuts against the side wall of the positioning groove, thus buffering the side wall of the female connector and preventing deformation caused by excessive squeezing force when the female connector abuts against the positioning groove.

[0021] Preferably, the main carrier is provided with a hook, and the cover plate is provided with a locking interface for engaging with the hook.

[0022] By adopting the above technical solution, the hook and the interface work together to hold the cover plate in place, so that the cover plate can be securely attached to the main vehicle.

[0023] Preferably, the main carrier has a connecting seat on one side, the hook is provided on the connecting seat, the connecting seat is a metal seat, and the cover plate is provided with a magnet that attracts the metal seat.

[0024] In summary, this application includes at least one of the following beneficial technical effects:

[0025] The female connector is placed on the main carrier, and the female interface is placed on the sub-carrier, thereby restricting the movement of the female connector and the female interface. Then, the sub-carrier and the main carrier are brought closer to each other. Under the action of the alignment component, the sub-carrier and the main carrier are aligned, so that the connection ends of the female connector on the main carrier and the female interface on the sub-carrier are aligned with each other. Then, the main carrier or the sub-carrier is moved so that the connection ends of the female connector and the female interface are plugged into each other for assembly, thereby completing the mechanized assembly of the female connector and the female interface. This accurately assembles the cable ports of the data cable while improving the degree of mechanization of the assembly.

[0026] Placing and confining the wire portion within the cable tray helps protect the connection between the wire and the female connector, reducing the likelihood of breakage due to pulling. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the overall structure of a wire processing carrier according to this utility model.

[0028] Figure 2 This is a structural diagram showing the cover plate covering the main vehicle.

[0029] Explanation of reference numerals in the attached drawings: 1. Main carrier; 2. Sub-carrier; 3. Female connector; 4. Sub-interface; 5. Wire; 6. Wire slot; 7. Cover plate; 8. Guide pin; 9. Guide hole; 10. Protrusion; 11. Positioning slot; 12. Guide slot; 13. Protrusion; 14. Buffer slot; 15. Hook; 16. Socket; 17. Connecting seat; 18. Magnet. Detailed Implementation

[0030] The following is in conjunction with the appendix Figure 1-2 The utility model is described in further detail.

[0031] This utility model discloses a wire processing carrier, referring to... Figure 1 as well as Figure 2 A wire processing carrier includes a main carrier 1, a sub-carrier 2, and an alignment component. The main carrier 1 is used to restrict the movement of the female connector 3, the sub-carrier 2 is used to restrict the movement of the sub-interface 4, and the alignment component is used to assist the main carrier 1 and the sub-carrier 2 in aligning the connection parts of the female connector 3 and the sub-interface 4 with each other.

[0032] The female connector 3 is placed on the main carrier 1, and the sub-interface 4 is placed on the sub-carrier 2, thereby restricting the movement of the female connector 3 and the sub-interface 4. Then, the sub-carrier 2 and the main carrier 1 are brought closer to each other. Under the action of the alignment component, the sub-carrier 2 and the main carrier 1 are aligned, so that the connection ends of the female connector 3 on the main carrier 1 and the sub-interface 4 on the sub-carrier 2 are aligned with each other. Then, the main carrier 1 or the sub-carrier 2 is moved so that the connection ends of the female connector 3 and the sub-interface 4 are plugged into each other for assembly, thereby completing the mechanized assembly of the female connector 3 and the sub-interface 4. This accurately assembles the cable 5 port of the data cable while improving the degree of mechanization of the assembly.

[0033] Reference Figure 1 as well as Figure 2 In this embodiment, the main carrier 1 is also provided with a wire clamping groove 6. There are two wire clamping grooves 6, which are used to restrict the two ends of the wire 5 respectively.

[0034] Placing and confining part of the wire 5 within the wire slot 6 helps protect the connection between the wire 5 and the female connector 3, reducing the likelihood of breakage due to pulling at the connection.

[0035] Reference Figure 1 as well as Figure 2 In this embodiment, the main carrier 1 is also hinged with a cover plate 7, which is used to cover the wiring 5.

[0036] After installing the wire 5 in the wire slot 6, rotate the cover plate 7 so that the cover plate 7 covers the outer wall of the wire 5, so that the wire 5 is firmly pressed in the wire slot 6. This ensures that when the female connector 3 is assembled with the female interface 4, one end of the wire 5 will not move backward under the pushing force of the female interface 4, which helps to improve the stability of the female connector 3 during assembly.

[0037] Reference Figure 1 as well as Figure 2 In this embodiment, the alignment component includes a guide pin 8 disposed on the subcarrier 2 and a guide hole 9 disposed on the main carrier 1. The guide pin 8 protrudes from the side of the subcarrier 2 close to the main carrier 1. Multiple guide pins 8 are provided, and multiple guide holes 9 are provided corresponding to the guide pins 8.

[0038] When moving the subcarrier 2 or the main carrier 1, multiple guide pins 8 are pre-inserted into the corresponding multiple guide holes 9 and slide within them until the sub-interface 4 contacts the female connector 3, which is beneficial for pre-guidance and thus protects the sub-interface 4.

[0039] Reference Figure 1 as well as Figure 2 In this embodiment, the main carrier 1 has an extension 10 at one end near the sub-carrier 2. The extension 10 has a positioning groove 11 for positioning the female connector 3. The sub-carrier 2 has a guide groove 12 for the extension 10 to be inserted.

[0040] The extension 10 and the guide groove 12 cooperate to form a secondary guide, making the assembly and alignment operation of the sub-interface 4 and the female connector 3 smoother.

[0041] Reference Figure 1 as well as Figure 2 In this embodiment, the side wall of the positioning groove 11 is provided with a protrusion 13, which is set to correspond to the groove of the side wall of the female connector 3, and the side wall of the protrusion 13 abuts against the inner wall of the groove of the side wall of the female connector 3.

[0042] The positioning groove 11 has a protrusion 13 corresponding to the groove structure of the female connector 3. The product structure is used to tighten and reinforce the product. At the same time, it can serve as an orientation indicator when the product is placed, preventing the product from being placed upside down and causing installation errors.

[0043] Reference Figure 1 as well as Figure 2 In this embodiment, the two sides of the female connector 3 abut against the two sides of the positioning groove 11, and the two sides of the positioning groove 11 are also provided with a plurality of buffer grooves 14.

[0044] The buffer groove 14 reduces the area where the female connector 3 and the side wall of the positioning groove 11 abut together, which can buffer the side wall of the female connector 3 and prevent the female connector 3 from being deformed due to excessive squeezing force when it abuts with the positioning groove 11.

[0045] Reference Figure 1 as well as Figure 2 In this embodiment, the main carrier 1 is provided with a hook 15, and the cover plate 7 is provided with a snap-fit ​​interface 16 for engaging with the hook 15.

[0046] The hook 15 and the locking interface 16 work together to lock the cover plate 7, so that the cover plate 7 can be securely attached to the main vehicle 1.

[0047] Reference Figure 1 as well as Figure 2 In this embodiment, a connecting seat 17 is provided on one side of the main carrier 1, and a hook 15 is provided on the connecting seat 17. The connecting seat 17 is a metal seat, and the cover plate 7 is provided with a magnet 18 that attracts the metal seat.

[0048] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A wire processing carrier, characterized in that: It includes a main carrier (1), a sub-carrier (2) and an alignment component. The main carrier (1) is used to restrict the movement of the female connector (3), the sub-carrier (2) is used to restrict the movement of the sub-interface (4), and the alignment component is used to assist the main carrier (1) and the sub-carrier (2) in aligning the connection parts of the female connector (3) and the sub-interface (4) with each other.

2. The wire processing carrier according to claim 1, characterized in that: The main carrier (1) is also provided with a wire clamping groove (6), and there are two wire clamping grooves (6), which are used to restrict the two ends of the wire (5) respectively.

3. The wire processing carrier according to claim 2, characterized in that: The main carrier (1) is also hinged with a cover plate (7) for covering the wiring (5).

4. The wire processing carrier according to claim 2, characterized in that: The alignment assembly includes a guide pin (8) disposed on the subcarrier (2) and a guide hole (9) disposed on the main carrier (1). The guide pin (8) protrudes from the side of the subcarrier (2) close to the main carrier (1). There are multiple guide pins (8) and multiple guide holes (9) corresponding to the guide pins (8).

5. The wire processing carrier according to claim 4, characterized in that: The main carrier (1) has a protrusion (10) at one end near the subcarrier (2), and the protrusion (10) has a positioning groove (11) for positioning the female connector (3). The subcarrier (2) has a recessed guide groove (12) for the protrusion (10) to be inserted.

6. The wire processing carrier according to claim 5, characterized in that: The positioning groove (11) has a protrusion (13) on its side wall. The protrusion (13) is set in the groove of the side wall of the female connector (3). The side wall of the protrusion (13) abuts against the inner wall of the groove of the side wall of the female connector (3).

7. The wire processing carrier according to claim 6, characterized in that: The two sides of the female connector (3) are pressed against the two sides of the positioning groove (11), and the two sides of the positioning groove (11) are also provided with multiple buffer grooves (14).

8. The wire processing carrier according to claim 3, characterized in that: The main carrier (1) is provided with a hook (15), and the cover plate (7) is provided with a locking interface (16) for engaging with the hook (15).

9. The wire processing carrier according to claim 8, characterized in that: The main carrier (1) has a connecting seat (17) on one side, and the hook (15) is provided on the connecting seat (17). The connecting seat (17) is a metal seat, and the cover plate (7) is provided with a magnet (18) that attracts the metal seat.