Translation portal crane driven by high-voltage brushless motor

Abstract

The utility model discloses a translation door machine driven by a high-voltage brushless motor, which comprises a main body structure, a door machine protective cover, a high-voltage brushless motor, a motor, a driving device and a control device, wherein the main body structure comprises a mounting main body and a door machine protective cover; the connecting structure comprises a high-voltage brushless motor, a motor spline, a worm, a spline sleeve and a worm gear rod, a reduction gearbox body is arranged at the upper end of the mounting main body, the high-voltage brushless motor is arranged at the upper end of the reduction gearbox body, the motor spline is arranged at the lower end of the high-voltage brushless motor, the worm is arranged below the high-voltage brushless motor, and the worm gear rod is arranged on the worm gear sleeve. The spline housing is arranged at the upper end of the worm, the motor spline is matched with the spline housing, the worm gear rod is provided with a worm gear, and the worm gear is matched with the worm; and a control board. The translation portal crane driven by the high-voltage brushless motor has the advantages of being simple and convenient to control and adjust, high in efficiency, long in service life, variable in speed, small in noise, small in circuit loss, capable of saving more energy and the like.

Description

Technical Field

[0001] This utility model belongs to the technical field of sliding door motor structure, specifically relating to a sliding door motor driven by a high-voltage brushless motor. Background Technology

[0002] Current sliding door operators typically include a motor and a transmission mechanism. When the motor is powered on, it drives the door to move forward and backward via the transmission mechanism. However, traditional sliding door operators with brushed motors suffer from drawbacks such as high maintenance requirements, high energy consumption, and the generation of large sparks during operation, which can easily lead to wiring burnout and fires. Therefore, it is necessary to design a sliding door operator driven by a high-voltage brushless motor and its control method to solve the problems of high energy consumption, short lifespan, and high noise levels in existing sliding door operators. Utility Model Content

[0003] To address the shortcomings of existing technologies, this utility model provides a sliding door operator driven by a high-voltage brushless motor.

[0004] To achieve the above objectives, the present invention provides the following technical solution:

[0005] A sliding door operator driven by a high-voltage brushless motor includes:

[0006] The main structure includes an installation body and a door operator guard, the door operator guard being disposed at the upper end of the installation body;

[0007] A connecting structure is provided at the upper end of the mounting body. The connecting structure includes a high-voltage brushless motor, a motor spline, a worm, a spline sleeve, and a worm wheel. A reduction gearbox is provided at the upper end of the mounting body. The high-voltage brushless motor is located at the upper end of the reduction gearbox. The motor spline is located at the lower end of the high-voltage brushless motor. The worm is located below the high-voltage brushless motor. The spline sleeve is located at the upper end of the worm. The motor spline matches the spline sleeve. The worm wheel is horizontally located at the rear side of the worm. A worm wheel is provided on the worm wheel. The worm wheel matches the worm. A drive wheel is provided at the right end of the worm wheel through the reduction gearbox.

[0008] A control board is disposed at the upper end of the gearbox body, and the control board is used to control the high-voltage brushless motor.

[0009] Furthermore, the worm gear has a first limiting groove in the middle, the worm gear matches the first limiting groove, the left end of the first limiting groove has a first limiting ring, the first limiting ring matches the left end of the worm gear, and the right end of the first limiting groove has a second limiting ring, the second limiting ring matches the right end of the worm gear.

[0010] Furthermore, the left end of the worm gear is provided with a first insertion hole, and the first insertion hole is provided with a first release rod, a first release key and a first spring. The first release rod is located at the right end of the first insertion hole, the first spring is located at the right end of the first insertion hole, and the first release key is located between the first release rod and the first spring. The middle part of the worm gear is provided with a first release hole, and the first release key matches the first release hole. The right end of the worm gear is provided with a first release groove, and the bottom of the first release groove is provided with a first fixing groove, which matches the first release key.

[0011] Furthermore, the left end of the mounting body is provided with a release support frame, the left end of the release support frame is hinged with a release wrench, the lower end of the release wrench is provided with a cam portion, the right end of the release support frame is provided with a first through hole, the first through hole matches the first insertion hole, and the left end of the first release rod passes through the first through hole and matches the cam portion.

[0012] Furthermore, the left end of the door operator cover is provided with a first clearance opening, which matches the release wrench. The upper end of the release wrench is provided with a release key, and the other end of the release key is provided with a release twist plate, which matches the door operator cover.

[0013] Furthermore, the left end of the door operator's protective cover is provided with an outward-folding waterproof edge, and the main structure includes a release sliding cover. The inner side of the release sliding cover is provided with several first limiting strips, which match the outward-folding waterproof edge.

[0014] Furthermore, the main structure includes a motor cover, which is disposed at the upper end of the high-voltage brushless motor, and the control board is disposed at the upper end of the motor cover;

[0015] The control board includes a power supply circuit, a drive circuit, a remote control circuit, a digital tube display circuit, and a signal input / output circuit. The drive circuit, remote control circuit, digital tube display circuit, and signal input / output circuit are all electrically connected to the power supply circuit, and the remote control circuit, digital tube display circuit, and signal input / output circuit are all electrically connected to the drive circuit.

[0016] This utility model discloses a sliding door operator driven by a high-voltage brushless motor. Compared with the prior art, its advantages are that it is simple and convenient to control and adjust. Compared with traditional AC asynchronous motor sliding doors, it has the advantages of high efficiency, long life, low noise, and adjustable speed. Compared with low-voltage brushless motors, it has more stable performance, less stringent voltage requirements, requires less power supply and distribution equipment, has less circuit loss, and can be more energy-efficient. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of a preferred embodiment of the present invention.

[0018] Figure 2 This is a schematic diagram of the structure of the detachable sliding cover according to a preferred embodiment of the present invention.

[0019] Figure 3 This is a schematic diagram of the control board of a preferred embodiment of the present invention.

[0020] Figure 4 This is a schematic diagram of the connection structure of a preferred embodiment of the present invention.

[0021] Figure 5 This is a cross-sectional schematic diagram of the connection structure of a preferred embodiment of the present invention.

[0022] Figure 6 This is a cross-sectional schematic diagram of the worm gear according to a preferred embodiment of the present invention.

[0023] Figure 7 This is a schematic diagram of the spline sleeve of a preferred embodiment of the present invention.

[0024] Figure 8 This is a schematic diagram of the spline structure of a preferred embodiment of the present invention.

[0025] Figure 9 This is a schematic diagram of the structure of the first release key in a preferred embodiment of the present invention.

[0026] Figure 10 This is a cross-sectional schematic diagram of the worm gear according to a preferred embodiment of the present invention.

[0027] The reference numerals in the attached drawings include: 100, mounting body; 110, door operator cover; 111, first clearance opening; 112, outward-facing waterproof edge; 120, release sliding cover; 121, first limiting strip; 130, motor cover; 140, release support frame; 150, release wrench; 151, cam part; 160, release key; 161, release torsion plate; 200, gearbox; 210, high-voltage brushless motor; 211, spline; 220, worm gear; 221, spline sleeve; 230, worm wheel rod; 231, first limiting groove; 232, first release hole; 233, first insertion hole; 240, worm wheel; 241, first release groove; 242, first fixing groove; 250, drive wheel; 261, first release rod; 262, first spring; 263, first release key; 271, first limiting ring; 272, second limiting ring. Detailed Implementation

[0028] This utility model discloses a sliding door operator driven by a high-voltage brushless motor 210 and its control method. The specific implementation of this utility model will be further described below with reference to preferred embodiments.

[0029] See attached diagram. Figure 1-10 , Figure 1 This is a schematic diagram of the structure of a preferred embodiment provided by this utility model. Figure 2 This is a schematic diagram of the structure of the detachable sliding cover 120 according to a preferred embodiment of the present invention. Figure 3 This is a schematic diagram of the control board of a preferred embodiment provided by this utility model. Figure 4 This is a schematic diagram of the connection structure of a preferred embodiment of the present invention. Figure 5 This is a cross-sectional schematic diagram of the connection structure of a preferred embodiment of the present invention. Figure 6 This is a cross-sectional schematic diagram of the worm gear 220 according to a preferred embodiment of the present invention. Figure 7 This is a schematic diagram of the structure of the spline sleeve 221 according to a preferred embodiment of the present invention. Figure 8 This is a schematic diagram of the structure of spline 211 in a preferred embodiment of the present invention. Figure 9 This is a schematic diagram of the structure of the first release key 263 in a preferred embodiment of the present invention. Figure 10 This is a cross-sectional schematic diagram of the worm gear 240 according to a preferred embodiment of the present invention.

[0030] Preferred embodiment.

[0031] This embodiment provides a sliding door operator driven by a high-voltage brushless motor 210, including:

[0032] The main structure includes an installation body 100 and a door operator cover 110, wherein the door operator cover 110 is disposed at the upper end of the installation body 100;

[0033] A connecting structure is provided at the upper end of the mounting body 100. The connecting structure includes a high-voltage brushless motor 210, a motor spline 211, a worm gear 220, a spline sleeve 221, and a worm wheel 230. A reduction gearbox 200 is provided at the upper end of the mounting body 100. The high-voltage brushless motor 210 is located at the upper end of the reduction gearbox 200, and the motor spline 211 is located at the lower end of the high-voltage brushless motor 210. The worm gear 210... 20 is located below the high-voltage brushless motor 210, the spline sleeve 221 is located at the upper end of the worm 220, the motor spline 211 matches the spline sleeve 221, the worm wheel 230 is horizontally located at the rear side of the worm 220, the worm wheel 230 is provided with a worm wheel 240, the worm wheel 240 matches the worm 220, and the right end of the worm wheel 230 passes through the reduction gearbox 200 and is provided with a drive wheel 250;

[0034] A control board is disposed at the upper end of the gearbox 200, and the control board is used to control the high-voltage brushless motor 210.

[0035] Compared to traditional brushed DC motors, the 210 high-voltage brushless motor has lower friction losses due to the absence of brushes on the rotor, resulting in higher energy conversion efficiency, less noise, and less wear. Compared to traditional brushed sliding doors, it offers advantages such as higher efficiency, longer lifespan, and lower noise. Furthermore, compared to low-voltage brushless motors, high-voltage motors require less power supply and distribution equipment, resulting in lower circuit losses and greater energy efficiency, thus better meeting customer requirements. At the same output power, the current of a high-voltage motor is significantly lower than that of a low-voltage motor; at the same power, current and voltage are negatively correlated. Therefore, high-voltage motors can use smaller wire diameters in their windings. Consequently, the stator copper losses of high-voltage motors are also lower than those of low-voltage motors. For high-power motors, using low-voltage electricity requires thicker wires and larger stator slots, resulting in a larger stator core diameter and a larger overall motor size. For high-capacity motors, compared with low-voltage motors, high-voltage motors require less overall investment in power supply and distribution equipment, have lower line losses, and can save on electricity consumption.

[0036] Furthermore, the worm gear 230 has a first limiting groove 231 in its middle portion, and the worm wheel 240 matches the first limiting groove 231. A first limiting ring 271 is provided at the left end of the first limiting groove 231, matching the left end of the worm wheel 240. A second limiting ring 272 is provided at the right end of the first limiting groove 231, matching the right end of the worm wheel 240. The first limiting ring 271 and the second limiting ring 272 are used to confine the worm wheel 240 within the first limiting groove 231, ensuring the stability of the worm wheel 240, that is, ensuring the cooperation between the worm wheel 240 and the worm 220.

[0037] Furthermore, the left end of the worm gear 230 is provided with a first insertion hole 233, and the first insertion hole 233 is provided with a first release rod 261, a first release key 263 and a first spring 262. The first release rod 261 is located at the right end of the first insertion hole 233, the first spring 262 is located at the right end of the first insertion hole 233, and the first release key 263 is located between the first release rod 261 and the first spring 262. The middle part of the worm gear 230 is provided with a first release hole 232, and the first release key 263 matches the first release hole 232. The right end of the worm gear 240 is provided with a first release groove 241, and the bottom of the first release groove 241 is provided with a first fixing groove 242, which matches the first release key 263. The first release lever 261 pushes the first release key 263 to move to the right, so that the first release key 263 moves out of the first fixed groove 242 and into the first release groove 241, thereby preventing the worm gear 240 from driving the worm gear rod 230 to rotate when it rotates, and thus the first drive wheel 250 will not rotate, thus realizing the release of the sliding door operator.

[0038] Furthermore, the left end of the mounting body 100 is provided with a release support frame 140, and the left end of the release support frame 140 is hinged with a release wrench 150. The lower end of the release wrench 150 is provided with a cam portion 151, and the right end of the release support frame 140 is provided with a first through hole that matches the first insertion hole 233. The left end of the first release rod 261 passes through the first through hole and matches the cam portion 151. Rotating the release wrench 150 downwards causes the cam portion 151 to press the first release rod 261 to move to the right, thereby pushing the first release key 263 to move to the right.

[0039] Furthermore, the left end of the door operator cover 110 is provided with a first clearance opening 111, which matches the release wrench 150. The upper end of the release wrench 150 is provided with a release key 160, and the other end of the release key 160 is provided with a release twist plate 161, which matches the door operator cover 110. The release key 160 controls the rotation of the release twist plate 161, which can be hooked on the inside of the door operator cover 110, thereby restricting the rotation of the release wrench 150 and preventing the release wrench 150 from being accidentally opened.

[0040] Furthermore, the left end of the door operator cover 110 is provided with an outward-folding waterproof flange 112. The main structure includes a release sliding cover 120, and the inner side of the release sliding cover 120 is provided with a plurality of first limiting strips 121, which match the outward-folding waterproof flange 112. The release sliding cover 120 can move up and down along the first limiting strips 121, which serves to protect the release lever 150 and prevent the release lever 150 from being accidentally opened.

[0041] Furthermore, the main structure includes a motor cover 130, which is disposed at the upper end of the high-voltage brushless motor 210, and the control board is disposed at the upper end of the motor cover 130;

[0042] The control board includes a power supply circuit, a drive circuit, a remote control circuit, a digital tube display circuit, and a signal input / output circuit. The drive circuit, remote control circuit, digital tube display circuit, and signal input / output circuit are all electrically connected to the power supply circuit, and the remote control circuit, digital tube display circuit, and signal input / output circuit are all electrically connected to the drive circuit.

[0043] The control board's power supply circuit is a flyback switching circuit, providing three different DC voltages: 310V, 16V, and 12V. The 310V DC power drives the high-voltage brushless motor 210; the 16V DC power powers the motor driver board; and the 12V DC power drives the remaining circuits. For safety reasons, the 16V and 12V power supplies are isolated to prevent operators from accidentally touching the equipment and causing electric shock.

[0044] The drive circuit is controlled by an independent MCU chip. Through program algorithms, the MOSFETs are controlled to drive the high-voltage brushless motor 210, enabling high-torque slow start, forward and reverse rotation, fast and slow speed operation, and deceleration and stopping. The motor drive board also features overcurrent protection and provides motor speed feedback signals. The main control board provides direction and speed control signals via high-speed optocouplers and receives speed feedback signals from the motor drive board to control the drive board, thereby enabling the operation of the high-voltage brushless motor 210 sliding door.

[0045] The remote control circuit consists of a WIFI circuit and a 433.92MHz wireless remote control circuit. The WIFI circuit, in conjunction with a mobile app, enables remote control of the door opening and closing, as well as modification of basic parameters. The 433.92MHz wireless remote control circuit receives the wireless radio frequency signal from the remote control for short-range (30M) door opening and closing.

[0046] The digital tube display circuit serves as the control board's setting interface, allowing users to adjust parameters and achieve functions such as speed regulation of the sliding door, slow start and slow stop of the door, and resistance adjustment.

[0047] The signal input / output circuitry will be used to connect external devices. The main control board will provide a 3.6W 12V DC power supply for external devices. External devices include limit switches for positioning the door open / close; infrared sensors for protection; facial recognition; external buttons for opening and closing; and warning lights.

[0048] A control method for a sliding door operator driven by a high-voltage brushless motor 210 includes the following steps:

[0049] Step S1: Assemble the sliding door motor driven by the high-voltage brushless motor 210 and install it at the corresponding sliding door. At the same time, connect the limit switch for positioning the door opening and closing position, the infrared ground sensor for protection, the button for opening and closing the door, and the warning light for warning.

[0050] Step S2: The remote control circuit receives the control signal, and the drive circuit drives the high-voltage brushless motor 210 to achieve functions such as high torque slow start, forward and reverse rotation, fast and slow operation, and deceleration and stop. Combined with the signal input and output circuit connected to the external limit switch, infrared ground sensor and button signal input, the high-voltage brushless motor 210 slide door can be operated accurately.

[0051] Step S3: Slide the release cover 120, use the release key 160 to rotate the release twist 161, thereby unlocking the release wrench 150, flip the release wrench 150 so that the first release rod 261 pushes the first release key 263 out of the first fixing groove 242, thereby realizing the release control of the high-voltage brushless motor 210 sliding door.

[0052] In addition, the sliding door motors currently on the market are basically AC asynchronous motors, brushed DC motors, and low-voltage brushless DC motors. There are currently no high-voltage brushless DC motors used in sliding door applications.

[0053] High-voltage brushless DC motors, compared to AC asynchronous DC motors:

[0054] 1. It is easy to control and allows for more precise adjustment of the door's operating speed, resulting in smoother and more fluid door operation. 2. Its brushless operating speed (24 m / min) is faster than that of an AC asynchronous motor (12 m / min).

[0055] 3. Due to the absence of friction between the brushes and the commutator, high-voltage brushless circuits offer advantages such as longer lifespan, lower noise, and lower heat generation.

[0056] 4. High-voltage brushless DC motors are typically designed to achieve higher efficiency.

[0057] High-voltage brushless DC motors compared to low-voltage brushed DC motors:

[0058] 1. Able to adapt to high loads: High-voltage brushless motors can work stably under high load conditions, while low-voltage brushed motors may experience performance degradation under high loads.

[0059] 2. Due to the absence of friction between the brushes and the commutator, high-voltage brushless circuits have the advantages of longer lifespan, lower noise, and lower heat generation.

[0060] High-voltage brushless DC motors compared to low-voltage brushless DC motors:

[0061] 1. High power density: High-voltage motors can provide higher power output within the same volume, enabling high-voltage brushless motor sliding doors to drive heavier doors.

[0062] 2. Higher efficiency: Under high power conditions, the efficiency of high-voltage brushless motors will be higher.

[0063] 3. Fast response: High-voltage brushless DC motors can respond to changes in current and voltage more quickly, making them suitable for applications that require rapid start and stop, resulting in smoother operation and more sensitive response of sliding doors.

[0064] 4. Superior thermal management: Because the high-voltage motor generates less heat during operation, the sliding door can be opened and closed multiple times in a short period of time without causing a decline in the overall performance of the machine.

[0065] In summary, the high-voltage brushless motor used in this application has advantages such as more stable performance, lower noise, and longer lifespan compared with traditional sliding door motors, and achieves higher efficiency, representing a significant advancement.

[0066] It is worth mentioning that the technical features of external devices such as limiters, infrared ground sensors and buttons involved in this utility model patent application should be regarded as prior art. The specific structure, working principle and possible control methods and spatial arrangement of these technical features can be adopted by conventional choices in the field, and should not be regarded as the utility model point of this utility model patent. This utility model patent will not be further elaborated in detail.

[0067] For those skilled in the art, modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A sliding door operator driven by a high-voltage brushless motor (210), characterized in that, include: The main structure includes an installation body (100) and a door operator guard (110), the door operator guard (110) being disposed at the upper end of the installation body (100); A connecting structure is provided at the upper end of the mounting body (100). The connecting structure includes a high-voltage brushless motor (210), a motor spline (211), a worm gear (220), a spline sleeve (221), and a worm wheel (230). A reduction gearbox (200) is provided at the upper end of the mounting body (100). The high-voltage brushless motor (210) is located at the upper end of the reduction gearbox (200). The motor spline (211) is located at the lower end of the high-voltage brushless motor (210). The worm gear (220) is located at the lower end of the high-voltage brushless motor (210). The motor spline (211) is located below the high-voltage brushless motor (210), the spline sleeve (221) is located at the upper end of the worm (220), the motor spline (211) matches the spline sleeve (221), the worm wheel (230) is horizontally located at the rear side of the worm (220), the worm wheel (230) is provided with a worm wheel (240), the worm wheel (240) matches the worm (220), and the right end of the worm wheel (230) passes through the gearbox (200) and is provided with a drive wheel (250). A control board is disposed at the upper end of the gearbox (200) and is used to control the high-voltage brushless motor (210).

2. The sliding door operator driven by a high-voltage brushless motor (210) according to claim 1, characterized in that, The worm gear (230) has a first limiting groove (231) in the middle, and the worm wheel (240) matches the first limiting groove (231). The left end of the first limiting groove (231) has a first limiting ring (271), which matches the left end of the worm wheel (240). The right end of the first limiting groove (231) has a second limiting ring (272), which matches the right end of the worm wheel (240).

3. The sliding door operator driven by a high-voltage brushless motor (210) according to claim 1, characterized in that, The left end of the worm gear (230) is provided with a first insertion hole (233), and the first insertion hole (233) is provided with a first release rod (261), a first release key (263) and a first spring (262). The first release rod (261) is located at the right end of the first insertion hole (233), the first spring (262) is located at the right end of the first insertion hole (233), and the first release key (263) is located between the first release rod (261) and the first spring (262). The middle part of the worm gear (230) is provided with a first release hole (232), and the first release key (263) matches the first release hole (232). The right end of the worm gear (240) is provided with a first release groove (241), and the bottom of the first release groove (241) is provided with a first fixing groove (242), and the first fixing groove (242) matches the first release key (263).

4. The sliding door operator driven by a high-voltage brushless motor (210) according to claim 3, characterized in that, The left end of the mounting body (100) is provided with a release support frame (140), and the left end of the release support frame (140) is hinged with a release wrench (150). The lower end of the release wrench (150) is provided with a cam part (151). The right end of the release support frame (140) is provided with a first through hole, which matches the first insertion hole (233). The left end of the first release rod (261) passes through the first through hole and matches the cam part (151).

5. The sliding door operator driven by a high-voltage brushless motor (210) according to claim 4, characterized in that, The left end of the door operator cover (110) is provided with a first clearance opening (111), which is matched with the release wrench (150). The upper end of the release wrench (150) is provided with a release key (160), and the other end of the release key (160) is provided with a release twist piece (161), which is matched with the door operator cover (110).

6. The sliding door operator driven by a high-voltage brushless motor (210) according to claim 5, characterized in that, The left end of the door operator cover (110) is provided with an outward-folding waterproof edge (112). The main structure includes a release slide cover (120). The inner side of the release slide cover (120) is provided with a plurality of first limiting strips (121). The first limiting strips (121) match the outward-folding waterproof edge (112).

7. The sliding door operator driven by a high-voltage brushless motor (210) according to claim 1, characterized in that, The main structure includes a motor cover (130), which is located at the upper end of the high-voltage brushless motor (210), and the control board is located at the upper end of the motor cover (130). The control board includes a power supply circuit, a drive circuit, a remote control circuit, a digital tube display circuit, and a signal input / output circuit. The drive circuit, remote control circuit, digital tube display circuit, and signal input / output circuit are all electrically connected to the power supply circuit, and the remote control circuit, digital tube display circuit, and signal input / output circuit are all electrically connected to the drive circuit.

Images