Limiting rubber block and middle-frame-free television prepared from limiting rubber block

By using limiting adhesive blocks, the manufacturing process of frameless TVs has been simplified, reducing costs and time. This solves the problems of high cost and complex processing of limiting components in existing technologies, and enables efficient production.

CN223488306UActive Publication Date: 2025-10-28GUANGZHOU HD ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202422148041.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-03
Publication Date
2025-10-28
Estimated Expiration
2034-09-03

AI Technical Summary

Technical Problem

The production cost and processing time of existing TV frame and glass limiting adhesive components are high, and the assembly structure of frameless TVs is complex with many parts, making them difficult to process.

Method used

The system employs limiting rubber blocks, including the TV back panel snap-fit ​​part and the limiting part. Through the design of snap-fit ​​holes, snap-fit ​​grooves and snap-fit ​​blocks, the processing technology is simplified, eliminating the need for plastic middle frame and glass limiting rubber, and using limiting rubber blocks made of silicone.

Benefits of technology

It reduced mold, material and labor costs, shortened production time, simplified processing technology and improved production efficiency. For example, the mold cost for a 55-inch TV was reduced from 400,000 yuan to 8,000 yuan and the mold opening time was reduced from 40 days to 10 days.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a limiting rubber block and a middle-frame-free television prepared by adopting the limiting rubber block, and the limiting rubber block comprises a television backboard clamping part and a limiting part located on the upper surface of the television backboard clamping part, the limiting part extends upwards in the width direction of the television backboard clamping part, a plurality of clamping holes extending in the width direction of the television backboard are formed in the middle of the television backboard clamping part, the side walls of one sides of the clamping holes are removed, and openings formed after the side walls are removed are located in the side wall, used for clamping the television backboard clamping part, of the television backboard; first clamping grooves are formed in the two sides, in the length direction, of the television backboard clamping part, and groove openings of the first clamping grooves face the side wall of the side used for being connected with the television backboard in a clamped mode, machining of a plastic middle frame and glass limiting glue is omitted in the production process of the limiting glue block, the machining process is simplified, and the production efficiency is improved. An expensive plastic middle frame mold is omitted, materials and part of labor cost are greatly optimized, and time cost and price cost are greatly optimized.
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Description

Technical Field

[0001] This utility model relates to the limiting technology of LCD glass in television sets, specifically to a limiting adhesive block and a frameless television set made using the limiting adhesive block. Background Technology

[0002] Existing TV set limiting components are usually plastic frames with glass limiting adhesive attached. These plastic frames need to be injection molded before the glass limiting adhesive is applied. The high cost of molds, labor, and materials, as well as the long production time, result in the high cost of this component.

[0003] A patent published on September 7, 2016, entitled "An Assembly Structure for a Frameless Television," discloses an assembly structure for a frameless television, including a front frame, liquid crystal glass, an optical film, and a back panel. The back panel is mounted on the back side of the front frame, and a support edge is provided on the inner side of the front frame. A groove is formed between the support edge and the back panel, and the liquid crystal glass and the optical film located on the back side of the liquid crystal glass are installed in the groove. However, this assembly structure has a complex shape, many components, and is difficult to manufacture. Utility Model Content

[0004] In order to solve the problems existing in the prior art, the purpose of this utility model is to provide a limiting rubber block and a frameless television set made using the limiting rubber block.

[0005] The present invention discloses a limiting adhesive block comprising: a TV back panel latching portion and a limiting portion located on the upper surface of the TV back panel latching portion; the limiting portion extends upward along the width direction of the TV back panel latching portion; the middle portion of the TV back panel latching portion is provided with a plurality of latching holes extending along the width direction of the TV back panel latching portion; one side wall of each latching hole is removed, and the opening after removing the side wall is located on the side wall of the TV back panel latching portion used to latch the TV back panel; the TV back panel latching portion is provided with first latching grooves on both sides along its length direction, and the groove openings of the first latching grooves face the side wall used to latch the TV back panel.

[0006] Preferably, a plurality of snap-fit ​​blocks are provided on one side wall for snapping the back panel of the television. The snap-fit ​​blocks are disposed outside the snap-fit ​​holes. A plurality of second snap-fit ​​grooves are provided on the outside of each snap-fit ​​block. The opening of the second snap-fit ​​groove faces the side wall for snapping the back panel of the television. The second snap-fit ​​groove is a curved groove, with one end extending to the adjacent side wall of the snap-fit ​​part of the back panel of the television that is closer to the second snap-fit ​​groove, and the other end extending to the adjacent side wall of the snap-fit ​​part of the back panel of the television that is further away from the second snap-fit ​​groove.

[0007] Preferably, the number of the second snap-fit ​​slots is one or more and they are arranged symmetrically.

[0008] Preferably, the snap-fit ​​block is rounded rectangle or circle, and the side wall of the snap-fit ​​block is provided with an installation groove on the limiting rubber block. The snap-fit ​​block is installed in the installation groove or directly set on the side wall of the TV back panel.

[0009] Preferably, the snap-fit ​​holes are blind holes, and there are two of them.

[0010] Preferably, the snap-fit ​​hole is a through hole, and the number of them is one.

[0011] Preferably, the rear side of the limiting part is provided with a stepped surface of the limiting part that is higher than the supporting surface of the limiting part.

[0012] Preferably, the length of the limiting rubber block is 20-35mm, the width is 8-20mm, and the thickness is 6-12mm.

[0013] Preferably, the limiting rubber block is made of silicone.

[0014] This utility model also provides a frameless television set, including the limiting rubber block described in any of the above technical solutions.

[0015] Beneficial effects

[0016] The limiting rubber block described in this utility model has the advantage of eliminating the need for processing plastic mid-frames and glass limiting rubber in the production process, simplifying the process, saving expensive molds, materials, and some labor costs, and greatly optimizing time and price costs. For example, if a 55-inch TV uses a plastic mid-frame mold, it requires opening a mid-frame injection mold, resulting in a mold cost of approximately 400,000 yuan and a mold opening time of about 40 days. If the limiting rubber block of this utility model is used, only a silicone extrusion mold is needed, thus requiring only a mold cost of approximately 8,000 yuan and a mold opening time of about 10 days. Data shows that this reduction in time and price costs is significant. Attached Figure Description

[0017] Figure 1 This is a front view of a limiting rubber block according to the present invention;

[0018] Figure 2 This is a rear view of a limiting rubber block according to the present invention;

[0019] Figure 3 This is a right view of a limiting rubber block according to the present invention;

[0020] Figure 4 This is a left view of a limiting rubber block according to the present invention;

[0021] Figure 5 This is a top view of a limiting rubber block according to the present invention;

[0022] Figure 6 This is a bottom view of a limiting rubber block according to the present invention;

[0023] Figure 7 This is an assembly drawing of a limiting rubber block according to the present invention.

[0024] Explanation of reference numerals in the attached figures:

[0025] 110 TV back panel; 111 Snap-in hole; 112 Snap-in slot; 113 Snap-in block; 114 Second snap-in block; 120 Limiting part; 200 TV back panel; 300 LCD panel. Detailed Implementation

[0026] like Figure 1 As shown, the present invention provides a limiting adhesive block comprising: a TV back panel latching portion 110 and a limiting portion 120 located on the upper surface of the TV back panel latching portion 110; the limiting portion 120 extends upward along the width direction of the TV back panel latching portion 110; the middle portion of the TV back panel latching portion 110 is provided with a plurality of latching holes 111 extending along the width direction of the TV back panel latching portion 110; one side wall of each latching hole 111 is removed, and the opening after removing the side wall is located on the side wall of the TV back panel latching portion 110 used to latch the TV back panel 200; the TV back panel latching portion 110 is provided with first latching grooves 112 on both sides along its length direction, and the groove openings of the first latching grooves 112 face the side wall used to latch the TV back panel 200.

[0027] In specific implementation, the limiting part 120 is used to support the optical and / or electronic components such as the liquid crystal panel 300 from the rear and assist the connecting part 100 in limiting its position. The TV back panel snap-fit ​​part 110 is used to support the optical and / or electronic components such as the liquid crystal panel 300 by snap-fitting. In specific implementation, the limiting part 120 can be set to a right angle or have one side with the limiting function being a right angle. The snap-fit ​​hole 111 is used to snap onto a corresponding snap-fit ​​member on one side wall of the TV back panel 200, and the snap-fit ​​member cooperates with the snap-fit ​​hole 111. The first snap-fit ​​groove 112 is used to snap onto a snap-fit ​​plate connected to or integrally formed with the TV back panel 200. In actual use, the TV back panel snap-fit ​​part 110 snaps onto the snap-fit ​​plate along the groove depth direction of the first snap-fit ​​groove 112, and the snap-fit ​​hole 111 cooperates with the snap-fit ​​member to fix the limiting rubber block. The limiting rubber block described in this utility model has the advantage of eliminating the need for processing plastic mid-frames and glass limiting rubber in the production process, simplifying the process, saving expensive molds, materials, and some labor costs, and greatly optimizing time and price costs. For example, if a 55-inch TV uses a plastic mid-frame mold, it requires opening a mid-frame injection mold, resulting in a mold cost of approximately 400,000 yuan and a mold opening time of about 40 days. If the limiting rubber block of this utility model is used, only a silicone extrusion mold is needed, thus requiring only a mold cost of approximately 8,000 yuan and a mold opening time of about 10 days. Data shows that this reduction in time and price costs is significant.

[0028] Preferably, a plurality of snap-fit ​​blocks 113 are provided on one side wall for snapping the TV back panel 200. The snap-fit ​​blocks 113 are disposed outside the snap-fit ​​holes 111. A plurality of second snap-fit ​​grooves 114 are provided on the outside of each snap-fit ​​block 113. The groove opening of the second snap-fit ​​groove 114 faces the side wall for snapping the TV back panel 200. The second snap-fit ​​groove 114 is a curved groove, with one end extending to the adjacent side wall of the TV back panel snap-fit ​​part 110 closer to the second snap-fit ​​groove 114, and the other end extending to the adjacent side wall of the TV back panel snap-fit ​​part 110 further away from the second snap-fit ​​groove 114.

[0029] In specific implementation, the snap-fit ​​block 113 is used to snap onto the snap-fit ​​hole on one side wall of the TV back panel 200, and the snap-fit ​​block 113 cooperates with the snap-fit ​​hole. The second snap-fit ​​groove 114 is used to snap onto the snap-fit ​​strip on one side wall of the TV back panel 200, and the second snap-fit ​​groove 114 cooperates with the snap-fit ​​strip. In actual use, when the TV back panel snap-fit ​​part 110 moves to the bottom of the groove along the groove depth direction of the first snap-fit ​​groove 112, the snap-fit ​​member snaps onto the snap-fit ​​hole 111, the snap-fit ​​block 113 snaps onto the snap-fit ​​hole, and the second snap-fit ​​groove 114 snaps onto the snap-fit ​​strip. This design allows the limiting rubber block to be more tightly snapped onto the TV back panel 200.

[0030] Preferably, the number of the second snap-fit ​​slots 114 is 2 or 4 and they are arranged symmetrically.

[0031] In practice, the above design allows the limiting rubber block to be snapped onto the TV back panel 200 in a symmetrical snap-fit ​​manner, thereby making the connection between the limiting rubber block and the TV back panel 200 tighter.

[0032] Preferably, the snap-fit ​​block 113 is rounded rectangle or circle, and the side wall of the snap-fit ​​block 113 is provided with an installation groove on the limiting rubber block. The snap-fit ​​block 113 is installed in the installation groove or directly disposed on the side wall of the TV back panel 200.

[0033] In specific implementation, the mounting groove is combined with the snap-fit ​​block 113 located therein, and the snap-fit ​​component of the corresponding shape on the TV back panel 200 is snapped together. The purpose of setting the mounting groove is to make the connection between the limiting rubber block and the TV back panel 200 tighter by cooperating with the corresponding block part on the snap-fit ​​component.

[0034] Preferably, the snap-fit ​​hole 111 is a blind hole, and there are two of them.

[0035] Preferably, the snap-fit ​​hole 111 is a through hole, and the number of them is one.

[0036] Preferably, the rear side of the limiting part is provided with a stepped surface 122 of the limiting part that is higher than the supporting surface 121 of the limiting part.

[0037] In practice, the above design makes demolding easier.

[0038] Preferably, the length of the limiting rubber block is 20-35mm, the width is 8-20mm, and the thickness is 6-12mm.

[0039] In practice, within the aforementioned size range, the dimensions of other structures shall adopt those of existing technologies. Those skilled in the art can select the dimensions of existing technologies according to actual needs.

[0040] Preferably, the limiting rubber block is made of silicone.

[0041] In practice, the limiting blocks are made of silicone, which not only fulfills the required functions of the limiting blocks, but also reduces processing costs, processing time, and makes processing more convenient and simple.

[0042] This utility model also provides a frameless television set, characterized in that it includes the limiting rubber block described in any of the above technical solutions.

[0043] In actual installation and use, the frameless TV has corresponding components for snapping on the iron back plate. In actual use, when the snapping part 110 of the TV back plate moves to the bottom of the groove along the groove depth direction of the first snapping groove 112, the snapping part snaps on the snapping hole 111.

[0044] Alternatively, in actual use, when the TV back panel latching part 110 moves to the bottom of the first latching groove 112 along the groove depth direction, the latching member engages with the latching hole 111. The latching block 113 engages with the latching hole, and the second latching groove 114 engages with the latching strip.

[0045] Then, the liquid crystal panel 300 is placed on the limiting part 120 and its lower rear part is attached to the limiting surface 123 of the limiting part, so that the liquid crystal panel 300 is limited and fixed to the TV back panel 200 by the limiting adhesive block. Other optical / electronic components can also be fixed in the same way.

[0046] In the description of this utility model, it should be understood that the orientation or positional relationship indicated by directional terms such as "front, back, up, down, left, right", "horizontal, vertical, horizontal" and "top, bottom" is usually based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing this utility model and simplifying the description. Unless otherwise stated, these directional terms do not indicate or imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.

[0047] For those skilled in the art, various other corresponding changes and modifications can be made based on the technical solutions and concepts described above, and all such changes and modifications should fall within the protection scope of the claims of this utility model.

Claims

1. A limiting rubber block, characterized in that, include: The TV back panel latching part (110) and the limiting part (120) located on the upper surface of the TV back panel latching part (110); the limiting part (120) extends upward along the width direction of the TV back panel latching part (110), and the middle part of the TV back panel latching part (110) is provided with a plurality of latching holes (111) extending along the width direction of the TV back panel latching part (110). One side wall of the latching hole (111) is removed and the opening after removing the side wall is located on the side wall of the TV back panel latching part (110) used to latch the TV back panel (200); the TV back panel latching part (110) is provided with first latching grooves (112) on both sides along the length direction, and the groove opening of the first latching groove (112) faces the side wall used to latch the TV back panel (200).

2. The limiting rubber block according to claim 1, characterized in that, A plurality of snap-fit ​​blocks (113) are provided on one side wall for snapping the back panel (200) of the television. The snap-fit ​​blocks (113) are located outside the snap-fit ​​holes (111). A plurality of second snap-fit ​​grooves (114) are provided on the outside of each snap-fit ​​block (113). The groove opening of the second snap-fit ​​groove (114) faces the side wall for snapping the back panel (200). The second snap-fit ​​groove (114) is a curved groove. One end extends to the adjacent side wall of the snap-fit ​​part (110) of the back panel of the television, which is closer to the second snap-fit ​​groove (114). The other end extends to the adjacent side wall of the snap-fit ​​part (110) of the back panel of the television, which is further away from the second snap-fit ​​groove (114).

3. The limiting rubber block according to claim 2, characterized in that, The number of the second card slots (114) is 2 or 4 and they are arranged symmetrically.

4. The limiting rubber block according to claim 2, characterized in that, The snap-fit ​​block (113) is rounded rectangle or circle. The side wall of the snap-fit ​​block (113) is provided with an installation groove. The snap-fit ​​block (113) is installed in the installation groove or directly set on the side wall of the TV back panel (200).

5. The limiting rubber block according to claim 1, characterized in that, The snap-fit ​​hole (111) is a blind hole, and there are two of them.

6. The limiting rubber block according to claim 1, characterized in that, The snap-fit ​​hole (111) is a through hole, and there is one of them.

7. The limiting rubber block according to claim 1, characterized in that, The rear side of the limiting part is provided with a stepped surface (122) of the limiting part that is higher than the supporting surface (121) of the limiting part.

8. The limiting rubber block according to claim 6, characterized in that, The length of the limiting rubber block is 20-35mm, the width is 8-20mm, and the thickness is 6-12mm.

9. The limiting rubber block according to claim 1, characterized in that, The limiting rubber block is made of silicone.

10. A frameless television set, characterized in that, Includes the limiting rubber block as described in any one of claims 1 to 9.