Portable sound box based on 3D printing

The connector and end face, manufactured using 3D printing technology, solve the problem of space occupied by the battery compartment in portable speakers, enabling quick battery replacement and long battery life.

CN223488350UActive Publication Date: 2025-10-28HUIZHOU UNIV
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Patent Information

Application Number
CN202422900556.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-10-28
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

In the miniaturization design of existing portable speakers, the battery compartment occupies internal space, resulting in low space utilization and making it difficult to replace batteries easily.

Method used

The connector and end face are manufactured using 3D printing technology. Through a snap-fit ​​structure and positioning pin design, multiple lithium batteries are combined into an integrated power module, enabling quick battery replacement and efficient space utilization.

Benefits of technology

This improves the utilization of the speaker's internal space, achieving long battery life while simplifying the battery replacement process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a portable sound box based on 3D printing, which comprises a base, a protective shell, a loudspeaker, an integrated controller and a power supply module, the integrated controller is arranged in the base, the protective shell is arranged on the base, an accommodating cavity is formed in the protective shell, and the loudspeaker and the power supply module are accommodated in the accommodating cavity. The power supply module comprises an end face seat, connecting seats and lithium batteries, the number of the lithium batteries is multiple, every three lithium batteries form a group, every two adjacent groups of lithium batteries are connected through matching of two connecting seats, and the end parts of the two groups of lithium batteries located at the head and the tail are connected with the end face seat. The connecting seat is provided with a limiting through hole, a combining surface and a mounting surface, and the limiting through hole is connected with the end part of the lithium battery; and when the two connecting seats are matched, the two combining surfaces are attached to each other, and the lithium battery is inserted into the limiting through hole through the mounting surface. According to the portable sound box, the utilization rate of the internal space can be improved on the basis of realizing long endurance, and meanwhile, rapid replacement of the lithium battery is facilitated.
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Description

Technical Field

[0001] This utility model relates to the field of speaker technology, and in particular to a portable speaker based on 3D printing. Background Technology

[0002] Speakers, as a tool in people's daily work and life, not only bring convenience to their work but also serve as entertainment tools, adding more enjoyment to their lives. As a result, speaker designs are increasingly trending towards miniaturization for portability. However, this miniaturization also brings battery anxiety, necessitating the efficient placement of batteries within limited space. Current speaker technologies often use battery compartments to secure batteries and allow for series and parallel connections between multiple batteries. However, these battery compartments occupy internal speaker space, reducing space utilization and hindering convenient battery replacement.

[0003] Therefore, how to design a portable speaker based on 3D printing that can improve the utilization of internal space while achieving long battery life and facilitating quick battery replacement is a technical problem that engineers in this field need to solve. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a portable speaker based on 3D printing, which can improve the utilization of internal space while achieving long battery life and facilitating quick battery replacement.

[0005] The purpose of this utility model is achieved through the following technical solutions:

[0006] A portable speaker based on 3D printing includes: a base, a protective shell, a speaker, an integrated controller, and a power module. The integrated controller is installed in the base, the protective shell is disposed on the base, and the interior of the protective shell forms a receiving cavity. The speaker and the power module are housed in the receiving cavity.

[0007] The power module includes: an end face base, a connector base, and a lithium battery. There are multiple lithium batteries, with three lithium batteries forming a group. Adjacent groups of lithium batteries are connected by two connector bases. The ends of the first and last groups of lithium batteries are connected to the end face base.

[0008] The connector is provided with a limiting through hole, a mating surface, and a mounting surface. The limiting through hole is connected to the end of the lithium battery. When two connectors are engaged, the two mating surfaces fit together, and the lithium battery is inserted into the limiting through hole through the mounting surface.

[0009] In one embodiment, the connector has three sides, one side having a snap hook, and the other two sides having grooves adapted to the snap hook.

[0010] When the two connectors are engaged, the two mating surfaces fit together, the buckle of the first connector is inserted into the groove of the second connector, and the buckle of the second connector is inserted into the groove of the first connector.

[0011] In one embodiment, both the buckle and the connecting seat are made of insulated plastic, and the buckle and the connecting seat are integrally formed.

[0012] In one embodiment, a positioning groove is provided on the side of the end face seat, and a positioning block that mates with the positioning groove is provided inside the protective housing.

[0013] In one embodiment, the mating surface of the connector is provided with a positioning pin and a positioning hole. When the two connectors are mated, the positioning pin of the first connector is inserted into the positioning hole of the second connector, and the positioning pin of the second connector is inserted into the positioning hole of the first connector.

[0014] In one embodiment, the protective housing is integrally formed with the base, and the protective housing is provided with a top cover, which is detachably installed at the opening of the receiving cavity by screws.

[0015] In one embodiment, the protective shell is a prismatic structure, and a plurality of sound holes are formed on the prismatic surface of the protective shell. The speaker is attached to the inner side of the prismatic surface of the protective shell and faces the sound holes.

[0016] In one embodiment, the protective housing is provided with an LED light strip, which is located between two adjacent cylindrical surfaces and is electrically connected to the integrated controller.

[0017] In one embodiment, the base is provided with a control switch and a charging port, both of which are electrically connected to the integrated controller.

[0018] In one embodiment, a counterweight is provided at the bottom of the base.

[0019] In summary, this utility model of a portable speaker based on printing technology can improve the utilization of its internal space while achieving long battery life, and also facilitates quick replacement of the lithium battery. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of this utility model and should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained based on these drawings without creative effort.

[0021] Figure 1 This is a structural schematic diagram of the portable speaker based on 3D printing according to this utility model;

[0022] Figure 2 for Figure 1 An exploded view of a portable speaker based on 3D printing is shown below;

[0023] Figure 3 for Figure 2 An exploded view of the power supply module is shown.

[0024] Figure 4 for Figure 3 The diagram shows the structure of the connector.

[0025] Figure 5 for Figure 2 The diagram shows the structure of the protective casing. Detailed Implementation

[0026] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The accompanying drawings illustrate preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the disclosure of the present invention.

[0027] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly attached to the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible implementation.

[0028] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended solely for the purpose of describing specific embodiments and are not intended to limit this invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0029] This utility model provides a portable speaker 10 based on 3D printing, aiming to improve the utilization of the speaker's internal space while achieving long battery life, and also facilitating quick battery replacement. Figure 1 and Figure 2 As shown, the portable speaker 10 includes: a base 100, a protective shell 200, a speaker (not shown), an integrated controller (not shown), and a power module 300. The integrated controller is installed inside the base 100, the protective shell 200 is disposed on the base 100, and the interior of the protective shell 200 forms a receiving cavity 201, in which the speaker and the power module 300 are housed.

[0030] like Figure 2 and Figure 3 As shown, the power module 300 includes: an end face base 310, a connector base 320, and a lithium battery 330. There are multiple lithium batteries 330, with three lithium batteries forming a group. Adjacent groups of lithium batteries 330 are connected by two connector bases 320. The ends of the first and last groups of lithium batteries 330 are connected to the end face base 310.

[0031] Among them, such as Figure 4 As shown, the connector 320 is provided with a limiting through hole 321, a mating surface 322, and a mounting surface 323. The limiting through hole 321 is connected to the end of the lithium battery 330. When the two connectors 320 are engaged, the two mating surfaces 322 are in contact with each other, and the lithium battery 330 is inserted into the limiting through hole 321 through the mounting surface 323.

[0032] Connector 320 has a triangular structure (e.g.) Figure 4 (As shown). The connector 320 has three sides, one of which has a snap hook 324, and the other two sides have grooves 325 that fit the snap hook 324. When two connectors 320 are engaged, the two mating surfaces 322 fit together, the snap hook 324 of the first connector 320 is inserted into the groove 325 of the second connector 320, and the snap hook 324 of the second connector 320 is inserted into the groove 325 of the first connector 320. Furthermore, after the two connectors are engaged, the grooves 325 on them in the idle state are aligned with each other.

[0033] The multiple connectors 320 have identical structures. When mating is required, only two connectors 320 need to be removed and fitted onto the ends of the two sets of lithium batteries 330. Then, one connector 320 is rotated, and the two connectors 320 are pressed together so that the two mating surfaces 322 are in contact, thus combining the two connectors 320 and achieving the combined connection of the two sets of lithium batteries 330. The specific connection process will be described below. Preferably, both the snap hook 324 and the connector 320 are made of insulated plastic, and the snap hook 324 and the connector 320 are integrally formed.

[0034] The connector 320 and end face seat 310 of this utility model are manufactured using 3D printing technology. 3D printing (3DP), also known as additive manufacturing technology (AM), is a technology that manufactures solid parts by adding materials layer by layer based on three-dimensional CAD data. 3D printing technology overcomes the limitations of traditional manufacturing methods. Traditional manufacturing methods, such as wooden lathes, rolling mills, and molding machines, are limited by their tools and processes, and can only produce products of specific shapes; while 3D printing technology can manufacture complex geometric shapes that are difficult or even impossible to process using traditional methods. At the same time, a major advantage of 3D printing technology is that it eliminates the need for assembly. Traditional production methods rely on assembly lines and production lines to produce various parts, which are then assembled by robots or workers. This multi-step process not only increases time and cost but also lengthens the supply chain, while 3D printing technology can directly mold parts into a single piece. As with the connector 320 and end face seat 310 of this utility model, 3D printing technology can manufacture them at low cost and quickly.

[0035] In this embodiment, to further prevent misalignment or slippage of the two connectors 320, the mating surface 322 of the connectors 320 is provided with a positioning pin 326 and a positioning hole 327 (e.g., Figure 4 (As shown). When the two connectors 320 are engaged, the positioning pin 326 of the first connector 320 is inserted into the positioning hole 327 of the second connector 320, and the positioning pin 326 of the second connector 320 is inserted into the positioning hole 327 of the first connector 320.

[0036] The design principle of the power module 300 will be explained below in conjunction with the above structure:

[0037] Taking three sets of lithium batteries 330 as an example, before assembly, two end face seats 310 and four connecting seats 320 need to be manufactured in advance.

[0038] During assembly, the connector 320 is first fitted onto the end of each lithium battery 330. When fitting each connector 320, the end of the lithium battery 330 is inserted into the limiting through hole 321 through the mounting surface 323. Then, two sets of lithium batteries 330 are combined. Specifically, the two connectors 320 of the two sets of lithium batteries 330 are brought close together, and one connector 320 is rotated so that the two mating surfaces 322 face each other. Then, the two connectors 320 are pressed together so that the two mating surfaces 322 are in contact. At this point, the buckle 324 of the first connector 320 is inserted into the groove 325 of the second connector 320, and the buckle 324 of the second connector 320 is inserted into the groove 325 of the first connector 320. In this way, the two connectors 320 are interlocked and combined into a single unit, thus connecting and assembling the two sets of lithium batteries 330.

[0039] Similarly, the third set of lithium batteries 330 is connected to the first two sets of lithium batteries 330 using the connector 320 again; then the end face bracket 310 is fitted onto the two ends of these three sets of lithium batteries 330, thus completing the combination of the power module 300. These three sets of lithium batteries 330 are connected in series and parallel through the circuits inside the connector 320 and the end face bracket 310, thereby forming a whole DC power supply.

[0040] Compared with existing technologies, this utility model combines multiple lithium batteries 330 together using a connecting base 320 and an end face base 310. The combined power module 300 fits the internal space of the receiving cavity 201, and the power module 300 can combine multiple lithium batteries 330 into a whole without the need for an additional outer shell, which improves the utilization rate of the internal space of the receiving cavity 201. In this way, a long battery life is achieved by utilizing the number of lithium batteries 330. At the same time, the power module 300 is simple and convenient to disassemble. When one or a group of lithium batteries 330 is damaged, the user can easily and quickly remove and replace it. In addition, the number of lithium battery groups in the power module 300 can be adjusted according to the height of the protective shell 200, thereby adapting to the size of different models of portable speakers 10.

[0041] In this embodiment, a positioning groove 311 is provided on the side of the end face seat 310 (e.g., Figure 3 As shown in the figure, the protective housing 200 has a positioning block (not shown) that mates with the positioning groove 311. When the power module 300 is received into the receiving cavity 201, the positioning groove 311 of the end face seat 310 will engage with the positioning block to prevent the power module 300 from being misaligned.

[0042] In this embodiment, if Figure 5As shown, the protective shell 200 has a prismatic structure, with several sound outlets 201 formed on its prismatic surface. A speaker is fitted onto the inner side of the prismatic surface of the protective shell 200 and faces the sound outlets 201. The speaker is electrically connected to the integrated controller inside the base 100, and the power module 300 is also electrically connected to the integrated controller. Preferably, the protective shell 200 also has an LED light strip 210, located between two adjacent prismatic surfaces, and electrically connected to the integrated controller. The LED light strip 210 flashes and illuminates in accordance with the rhythm of the music, thereby increasing the visual appeal.

[0043] It is important to emphasize that the prism structure design of the protective shell 200 allows for speakers to be placed in all directions, ensuring consistent sound from all angles of the portable speaker 10. Furthermore, the LED light strip 210 is positioned between adjacent prisms, ensuring that at least one LED light strip 210 is visible to the user regardless of their position on the portable speaker 10.

[0044] Preferably, the protective shell 200 and the base 100 are integrally formed, such as Figure 2 As shown, the protective housing 200 is provided with a top cover 220, which is detachably installed at the opening of the receiving cavity 201 by screws 221.

[0045] Preferred, such as Figure 5 As shown, the base 100 is equipped with a control switch 110 and a charging port 120, both of which are electrically connected to the integrated controller. The control switch 110 is used to start the portable speaker 10 with one button, and the charging port 120 is used to charge the lithium battery 330.

[0046] Preferably, in order to lower the center of gravity of the portable speaker 10, a counterweight (not shown) is provided at the bottom of the base 100, thereby preventing the portable speaker 10 from easily tipping over due to an excessively high center of gravity. Furthermore, the counterweight can also be made of permanent magnet material, which not only lowers the center of gravity but also provides multiple placement options, such as attaching it to a refrigerator door.

[0047] In summary, the portable speaker 10 based on 3D printing of this utility model can improve the utilization rate of its internal space while achieving long battery life, and at the same time facilitates the quick replacement of the lithium battery 330.

[0048] The above-described embodiments merely represent several implementations of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.

Claims

1. A portable speaker based on 3D printing, characterized in that, include: The system comprises a base, a protective housing, a speaker, an integrated controller, and a power module. The integrated controller is installed inside the base, the protective housing is disposed on the base, and the interior of the protective housing forms a receiving cavity. The speaker and the power module are housed within the receiving cavity. The power module includes: an end face base, a connector base, and a lithium battery. There are multiple lithium batteries, with three lithium batteries forming a group. Adjacent groups of lithium batteries are connected by two connector bases. The ends of the first and last groups of lithium batteries are connected to the end face base. The connector is provided with a limiting through hole, a mating surface, and a mounting surface. The limiting through hole is connected to the end of the lithium battery. When two connectors are engaged, the two mating surfaces fit together, and the lithium battery is inserted into the limiting through hole through the mounting surface.

2. The portable speaker based on 3D printing according to claim 1, characterized in that, The connector has three sides, one of which is provided with a snap hook, and the other two sides are provided with grooves that fit the snap hook. When the two connectors are engaged, the two mating surfaces fit together, the buckle of the first connector is inserted into the groove of the second connector, and the buckle of the second connector is inserted into the groove of the first connector.

3. The portable speaker based on 3D printing according to claim 2, characterized in that, Both the buckle and the connecting seat are made of insulated plastic and are integrally formed.

4. The portable speaker based on 3D printing according to claim 2, characterized in that, A positioning groove is provided on the side of the end face seat, and a positioning block that mates with the positioning groove is provided inside the protective shell.

5. The portable speaker based on 3D printing according to claim 2, characterized in that, The mating surface of the connector is provided with a positioning pin and a positioning hole. When the two connectors are mated, the positioning pin of the first connector is inserted into the positioning hole of the second connector, and the positioning pin of the second connector is inserted into the positioning hole of the first connector.

6. The portable speaker based on 3D printing according to claim 1, characterized in that, The protective shell is integrally formed with the base, and the protective shell is provided with a top cover, which is detachably installed at the opening of the receiving cavity by screws.

7. The portable speaker based on 3D printing according to claim 1, characterized in that, The protective shell has a prismatic structure, and several sound holes are opened on the prismatic surface of the protective shell. The speaker is attached to the inner side of the prismatic surface of the protective shell and faces the sound holes.

8. The portable speaker based on 3D printing according to claim 7, characterized in that, The protective housing is provided with an LED light strip, which is located between two adjacent cylindrical surfaces and is electrically connected to the integrated controller.

9. The portable speaker based on 3D printing according to claim 1, characterized in that, The base is equipped with a control switch and a charging port, both of which are electrically connected to the integrated controller.

10. The portable speaker based on 3D printing according to claim 1, characterized in that, The base is equipped with a counterweight at its bottom.