Anti-blocking waste liquid filtering device for electrolytic zinc production
By designing an anti-clogging waste liquid filtration device for electrolytic zinc production, which utilizes a cylinder push plate to scrape off heavy metals and a servo motor cleaning mechanism, the problem of clogging in the filtration device during electrolytic zinc production is solved, achieving efficient waste liquid treatment and device self-cleaning.
Patent Information
- Application Number
- CN202423038046.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-10
AI Technical Summary
Existing waste liquid filtration devices used in electrolytic zinc production are prone to clogging after prolonged use, resulting in reduced filtration efficiency and an inability to effectively treat high-concentration heavy metal wastewater.
An anti-clogging filtration device was designed, which includes components such as a support base, filter barrel, filter plate, cylinder push plate, and cleaning mechanism. The cylinder drives the push plate to scrape off heavy metals adhering to the filter plate, and the servo motor drives the stirring blade and brush plate to clean the inner wall of the filter barrel, thus avoiding clogging.
It achieves smooth filtration of waste liquid and self-cleaning of the filtration device, avoiding clogging and improving filtration efficiency and device lifespan.
Smart Images

Figure CN223490505U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of electrolytic zinc production technology, and in particular to a waste liquid filtration device for electrolytic zinc production that prevents clogging. Background Technology
[0002] Electrolytic zinc is an important industrial process widely used in the production of metallic zinc. This process uses electrical energy to reduce zinc ions in zinc ore into metallic zinc. The main raw materials for electrolytic zinc are zinc-containing ores, such as sphalerite and zinc ore. The ores undergo a series of pretreatment steps, such as crushing, grinding and flotation, to obtain high-grade zinc concentrate.
[0003] With the development of the times and the continuous improvement of people's living standards, the electrolytic zinc production process generates a large amount of rinsing wastewater during metal stripping and electrode cleaning. The rinsing wastewater contains a variety of heavy metal ions such as zinc, lead, and cadmium. Due to its large volume and high concentration of heavy metals, direct discharge without treatment will have a serious impact on the surrounding environment.
[0004] Most existing wastewater filtration devices for electrolytic zinc production extract heavy metals from wastewater through sedimentation filtration. However, prolonged filtration of wastewater without timely replacement of the filter plates can easily lead to clogging and overflow, thus reducing the filtration efficiency of the wastewater. Therefore, an anti-clogging wastewater filtration device for electrolytic zinc production is proposed to solve the above problems. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a clogging-resistant waste liquid filtration device for electrolytic zinc production, which aims to improve the problem in the prior art where long-term filtration of wastewater can easily lead to clogging if the filter plates are not replaced in time.
[0006] To achieve the above objectives, this utility model adopts the following technical solution: a filtration device for waste liquid in electrolytic zinc production that prevents clogging, comprising a support base and a filter barrel. A sealing cover is fixedly connected to the top of the filter barrel, and a discharge pipe is connected to the bottom of the filter barrel. A filter box is connected to the bottom end of the discharge pipe. Fixing blocks are fixedly connected to all four sides of the inner wall of the filter box. Connecting rods are slidably connected to the inner walls of multiple fixing blocks. Springs are fixedly connected to the outer walls of multiple connecting rods. Filter plates are fixedly connected to the top ends of multiple connecting rods. A cylinder is fixedly connected to the rear side of the filter box. One end of the cylinder passes through the rear side of the filter box and is fixedly connected to a push plate. A discharge port is opened on the front side of the filter box. A water pump is connected to the right side of the filter box. A cleaning mechanism is provided inside the filter barrel for cleaning the inner wall.
[0007] As a further description of the above technical solution:
[0008] The cleaning mechanism includes a servo motor, the bottom of which is fixedly connected to the top of the sealing cover. The output end of the servo motor passes through the top of the sealing cover and is fixedly connected to a rotating rod. Multiple stirring blades are fixedly connected to the outer wall of the rotating rod, and mounting plates are fixedly connected to the outer wall of each rotating rod. Multiple rotating shafts are rotatably connected between adjacent mounting plates. Multiple brush plates are fixedly connected to the outer wall of each rotating shaft. Gears are fixedly connected to the outer wall of each rotating shaft. Gear rings are meshed with the outer wall of each gear. The outer wall of the gear rings is fixedly connected to the inner wall of the filter bucket. A cleaning brush is fixedly connected to the bottom of the mounting plate.
[0009] As a further description of the above technical solution:
[0010] A collection box is provided on the front side of the filter box, and the top left and right sides of the sealing cover are connected to the feed inlet.
[0011] As a further description of the above technical solution:
[0012] The other end of the water pump is connected to an output pipe, and a valve seat is fixedly connected to the outer wall of the output pipe.
[0013] As a further description of the above technical solution:
[0014] A handle is fixedly connected to the top of the sealing cap, and an anti-slip sleeve is fixedly connected to the outer wall of the handle.
[0015] As a further description of the above technical solution:
[0016] The outer walls of the sealing cover are all fixedly connected with buckles, and the outer walls of the filter bucket are all fixedly connected with fasteners.
[0017] As a further description of the above technical solution:
[0018] An observation window is fixedly connected to the front side of the outer wall of the filter barrel, and multiple bolts are threaded to the front side of the observation window.
[0019] As a further description of the above technical solution:
[0020] The top four sides of the support base are fixedly connected with reinforcing plates, and the left side of the support base is fixedly connected with a control box.
[0021] This utility model has the following beneficial effects:
[0022] 1. In this utility model, heavy metals in the waste liquid are first separated by a filter bucket, and then the waste liquid is smoothly transported into the filter box through the discharge pipe. The discharged wastewater is filtered by the filter plate, so that the heavy metals are filtered and attached to the surface of the filter plate. When the amount of heavy metals attached to the surface of the filter plate reaches a certain amount, the cylinder is activated to drive the push plate to scrape off the heavy metals attached to the surface and discharge them smoothly through the discharge port, thus avoiding clogging of the filter structure.
[0023] 2. In this utility model, the servo motor drives the rotating rod to drive the stirring blade to fully agitate the liquid. At the same time, the rotating shaft drives the brush plate to rotate under the meshing action of the gear and the gear ring, so that the brush plate can clean the inner wall of the filter barrel. Meanwhile, the cleaning brush can thoroughly clean the bottom of the filter barrel when the rotating rod rotates, ensuring that the cleaning and maintenance of the filter barrel can be carried out smoothly. Attached Figure Description
[0024] Figure 1 This is a perspective view of the anti-clogging waste liquid filtration device for electrolytic zinc production proposed in this utility model.
[0025] Figure 2 This is a front view of the anti-clogging waste liquid filtration device for electrolytic zinc production proposed in this utility model.
[0026] Figure 3 This is a cross-sectional view of the anti-clogging waste liquid filtration device for electrolytic zinc production proposed in this utility model;
[0027] Figure 4 This is a schematic diagram of the anti-clogging waste liquid filtration device for electrolytic zinc production proposed in this utility model.
[0028] Figure 5 This is an exploded view of the anti-clogging waste liquid filtration device for electrolytic zinc production proposed in this utility model.
[0029] Legend:
[0030] 1. Support base; 2. Cleaning mechanism; 201. Servo motor; 202. Rotating rod; 203. Stirring blade; 204. Mounting plate; 205. Rotating shaft; 206. Brush plate; 207. Gear ring; 208. Gear; 209. Cleaning brush; 3. Filter barrel; 4. Sealing cover; 5. Feed inlet; 6. Discharge pipe; 7. Filter box; 8. Fixing block; 9. Connecting rod; 10. Spring; 11. Cylinder; 12. Push plate; 13. Filter plate; 14. Discharge port; 15. Collection box; 16. Water pump; 17. Output pipe; 18. Valve seat; 19. Handle; 20. Anti-slip sleeve; 21. Buckle; 22. Fixing component; 23. Observation window; 24. Bolt; 25. Reinforcing plate; 26. Control box. Detailed Implementation
[0031] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0032] Reference Figure 1 , Figure 2 and Figure 5 This utility model provides an embodiment of an anti-clogging waste liquid filtration device for electrolytic zinc production, comprising a support base 1 and a filter barrel 3. A sealing cover 4 is fixedly connected to the top of the filter barrel 3. A discharge pipe 6 is connected to the bottom of the filter barrel 3. The bottom end of the discharge pipe 6 is connected to a filter box 7. Fixing blocks 8 are fixedly connected to all four sides of the inner wall of the filter box 7. Connecting rods 9 are slidably connected to the inner walls of the multiple fixing blocks 8. Springs 10 are fixedly connected to the outer walls of the multiple connecting rods 9. Filter plates 13 are fixedly connected to the top ends of the multiple connecting rods 9. A cylinder 11 is fixedly connected to the rear side of filter box 7. One end of the cylinder 11 passes through the rear side of filter box 7 and is fixedly connected to a push plate 12. A discharge port 14 is opened on the front side of filter box 7. A water pump 16 is connected to the right side of filter box 7. A cleaning mechanism 2 is set inside the filter barrel 3. The cleaning mechanism 2 is used to clean the inner wall. A collection box 15 is set on the front side of filter box 7. A feed port 5 is connected to the top left and right sides of the sealing cover 4. The other end of the water pump 16 is connected to an output pipe 17. A valve seat 18 is fixedly connected to the outer wall of the output pipe 17.
[0033] Specifically, the filter bucket 3 is supported and fixed by the support base 1, improving the stability and firmness of the filter bucket 3; the top of the filter bucket 3 is sealed by the sealing cover 4, improving the sealing performance of the filter bucket 3; the bottom of the filter bucket 3 is connected to the filter box 7 through the discharge pipe 6, ensuring that the waste liquid can flow smoothly from the filter bucket 3 into the filter box 7; at the same time, multiple fixing blocks 8 are fixedly connected to the inner wall of the filter box 7, and multiple connecting rods 9 are installed and connected through the fixing blocks 8. The top of the connecting rods 9 is connected to the filter plate 13, and the wastewater discharged is filtered through the filter plate 13, so that heavy metals are filtered and adhered to the surface of the filter plate 13. At this time, multiple springs 10 are installed on the outer wall of the connecting rods 9, and a cylinder 11 is fixedly installed on the rear side of the filter box 7. The cylinder 11 is an SMC cylinder. CJ2; One end of the cylinder 11 passes through the rear side of the filter box 7 and is fixed to the push plate 12. By starting the cylinder 11, the push plate 12 is driven to scrape off the heavy metals attached to the surface and discharge them smoothly through the discharge port 14; Finally, the water pump 16 is started to ensure that the filtered waste liquid can be discharged smoothly through the output pipe 17.
[0034] Reference Figure 1 , Figure 3 and Figure 4 The cleaning mechanism 2 includes a servo motor 201. The bottom of the servo motor 201 is fixedly connected to the top of the sealing cover 4. The output end of the servo motor 201 passes through the top of the sealing cover 4 and is fixedly connected to a rotating rod 202. Multiple stirring blades 203 are fixedly connected to the outer wall of the rotating rod 202. Mounting plates 204 are fixedly connected to the outer wall of the rotating rod 202. Multiple rotating shafts 205 are rotatably connected between adjacent mounting plates 204. Multiple brush plates 206 are fixedly connected to the outer wall of the multiple rotating shafts 205. Gears 208 are fixedly connected to the outer wall of the multiple rotating shafts 205. Gear rings 207 are meshed with the outer wall of the multiple gears 208. The outer wall of the gear rings 207 is fixedly connected to the inner wall of the filter bucket 3. A cleaning brush 209 is fixedly connected to the bottom of the bottom mounting plate 204.
[0035] Specifically, a servo motor 201, model 28BYJ-48, is fixedly installed at the top of the sealing cover 4. The output end of the servo motor 201 passes through the top of the sealing cover 4 and is firmly connected to the rotating rod 202. Multiple stirring blades 203 are evenly fixed on the outer wall of the rotating rod 202, which can effectively stir the liquid when the rotating rod 202 rotates. At the same time, a mounting plate 204 is also fixedly connected to the outer wall of the rotating rod 202, and the mounting plate 204 supports the upper and lower ends of the rotating rod 202. The filter canister 3 is distributed as follows: multiple rotating shafts 205 are installed between the mounting plates 204. The rotating shafts 205 can rotate freely, and multiple brush plates 206 are fixedly connected to the outer wall of the rotating shafts 205. A gear 208 is fixedly installed on the outer wall of the rotating shafts 205. The outer wall of the gear 208 meshes with the gear ring 207. When the rotating shafts 205 rotate, the brush plates 206 rotate through the meshing between the gear 208 and the gear ring 207, so that the brush plates 206 can clean the inner wall of the filter canister 3. At the same time, a cleaning brush 209 is fixed to the bottom of the mounting plate 204.
[0036] Reference Figure 1 , Figure 2 and Figure 3 A handle 19 is fixedly connected to the top of the sealing cover 4. An anti-slip sleeve 20 is fixedly connected to the outer wall of the handle 19. Buckles 21 are fixedly connected to all four sides of the outer wall of the sealing cover 4. Fixing parts 22 are fixedly connected to all four sides of the outer wall of the filter bucket 3. An observation window 23 is fixedly connected to the front side of the outer wall of the filter bucket 3. Multiple bolts 24 are threadedly connected to the front side of the observation window 23. A reinforcing plate 25 is fixedly connected to the top four sides of the support base 1. A control box 26 is fixedly connected to the left side of the support base 1.
[0037] Specifically, the top of the sealing cover 4 is connected to the handle 19, and the outer wall of the handle 19 is tightly connected to the anti-slip sleeve 20 to provide a better grip experience; multiple buckles 21 are evenly distributed around the outer wall of the sealing cover 4, and the buckles 21 are connected to the fixing parts 22 around the outer wall of the filter barrel 3 to ensure a tight fit between the sealing cover 4 and the filter barrel 3; an observation window 23 is fixed on the front side of the outer wall of the filter barrel 3, and the observation window 23 is reinforced by bolts 24 so that the observation window 23 can be firmly fixed on the filter barrel 3; a reinforcing plate 25 is evenly fixed around the top of the support base 1, and the reinforcing plate 25 is tightly connected to the support base 1 and the outer wall of the filter barrel 3 to enhance its structural stability.
[0038] Working principle: First, the heavy metals in the waste liquid are separated through the filter tank 3. Then, the waste liquid is smoothly conveyed into the filter box 7 through the discharge pipe 6. The discharged wastewater is filtered through the filter plate 13, so that the heavy metals are filtered and adhere to the surface of the filter plate 13. At this time, multiple springs 10 are installed on the outer wall of the connecting rod 9. When the amount of heavy metals adhering to the surface of the filter plate 13 reaches a certain amount, the cylinder 11 drives the push plate 12 to scrape off the heavy metals adhering to the surface and discharge them smoothly through the discharge port 14. Finally, the water pump 16 is started to ensure that the filtered waste liquid can be smoothly discharged through the output pipe 17 to avoid clogging of the filter structure.
[0039] Furthermore, by starting the servo motor 201, the rotating rod 202 is driven to drive the stirring blade 203 to fully agitate the liquid; at the same time, the rotating shaft 205 is distributed between the mounting plates 204, and the rotating shaft 205 can rotate freely. Through the synchronous rotation of the mounting plate 204 and the rotating rod 202, the gear 208 and the gear ring 207 on the outer wall of the rotating shaft 205 mesh with each other. Through the meshing and rotation between the gear 208 and the gear ring 207, the rotating shaft 205 drives the brush plate 206 to rotate, so that the brush plate 206 can clean the inner wall of the filter barrel 3. At the same time, the cleaning brush 209 can thoroughly clean the bottom of the filter barrel 3 when the rotating rod 202 rotates, ensuring that the cleaning and maintenance work inside the filter barrel 3 is carried out smoothly.
[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A clogging-resistant waste liquid filtration device for electrolytic zinc production, comprising a support base (1) and a filter barrel (3), characterized in that: A sealing cover (4) is fixedly connected to the top of the filter barrel (3). A discharge pipe (6) is connected to the bottom of the filter barrel (3). A filter box (7) is connected to the bottom end of the discharge pipe (6). Fixing blocks (8) are fixedly connected to the inner walls of the filter box (7). Connecting rods (9) are slidably connected to the inner walls of multiple fixing blocks (8). Springs (10) are fixedly connected to the outer walls of multiple connecting rods (9). Filter plates (13) are fixedly connected to the top of multiple connecting rods (9). A cylinder (11) is fixedly connected to the rear side of the filter box (7). One end of the cylinder (11) passes through the rear side of the filter box (7) and is fixedly connected to a push plate (12). A discharge port (14) is opened on the front side of the filter box (7). A water pump (16) is connected to the right side of the filter box (7). A cleaning mechanism (2) is provided inside the filter barrel (3). The cleaning mechanism (2) is used to clean the inner wall.
2. The anti-clogging waste liquid filtration device for electrolytic zinc production according to claim 1, characterized in that: The cleaning mechanism (2) includes a servo motor (201). The bottom of the servo motor (201) is fixedly connected to the top of the sealing cover (4). The output end of the servo motor (201) passes through the top of the sealing cover (4) and is fixedly connected to a rotating rod (202). Multiple stirring blades (203) are fixedly connected to the outer wall of the rotating rod (202). Mounting plates (204) are fixedly connected to the outer wall of the rotating rod (202). The two mounting plates (204) are... Multiple rotating shafts (205) are rotatably connected to each other. Multiple brush plates (206) are fixedly connected to the outer walls of the multiple rotating shafts (205). Gears (208) are fixedly connected to the outer walls of the multiple rotating shafts (205). Gear rings (207) are meshed to the outer walls of the multiple gears (208). The outer walls of the gear rings (207) are fixedly connected to the inner walls of the filter barrel (3). A cleaning brush (209) is fixedly connected to the bottom of the mounting plate (204) at the bottom.
3. The anti-clogging waste liquid filtration device for electrolytic zinc production according to claim 1, characterized in that: A collection box (15) is provided on the front side of the filter box (7), and the top left and right sides of the sealing cover (4) are connected to the feed inlet (5).
4. The anti-clogging waste liquid filtration device for electrolytic zinc production according to claim 1, characterized in that: The other end of the water pump (16) is connected to an output pipe (17), and a valve seat (18) is fixedly connected to the outer wall of the output pipe (17).
5. The anti-clogging waste liquid filtration device for electrolytic zinc production according to claim 1, characterized in that: A handle (19) is fixedly connected to the top of the sealing cover (4), and an anti-slip sleeve (20) is fixedly connected to the outer wall of the handle (19).
6. The anti-clogging waste liquid filtration device for electrolytic zinc production according to claim 1, characterized in that: The outer walls of the sealing cover (4) are all fixedly connected with buckles (21), and the outer walls of the filter bucket (3) are all fixedly connected with fasteners (22).
7. The anti-clogging waste liquid filtration device for electrolytic zinc production according to claim 1, characterized in that: An observation window (23) is fixedly connected to the front side of the outer wall of the filter barrel (3), and multiple bolts (24) are threadedly connected to the front side of the observation window (23).
8. The anti-clogging waste liquid filtration device for electrolytic zinc production according to claim 1, characterized in that: The top four sides of the support base (1) are fixedly connected with reinforcing plates (25), and the left side of the support base (1) is fixedly connected with a control box (26).