Sorting device for recycling waste batteries

By designing sorting and transmission components, and using sorting slots and conveyor belts of different diameters to perform layer-by-layer grading and screening of batteries, and by using a single motor to drive multiple conveyor belts, the problems of high energy consumption and low efficiency of existing devices have been solved, achieving efficient sorting and energy saving and emission reduction.

CN223491322UActive Publication Date: 2025-10-31RUICHI NEW ENERGY (XUZHOU) CO LTD
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Patent Information

Application Number
CN202422491872.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-10-31
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

Existing waste battery recycling and sorting equipment consumes a lot of energy and is inefficient during continuous transportation. It also requires high-precision instruments and servo motors that start and stop multiple times, resulting in high cost and low efficiency.

Method used

The design incorporates sorting and transmission components. By setting up sorting slots and conveyor belts of different diameters, it achieves layer-by-layer grading and screening of batteries. Furthermore, by using a single motor to drive multiple conveyor belts, it improves sorting efficiency and energy saving.

Benefits of technology

This technology enables efficient battery sorting and classification, reduces equipment costs and energy consumption, and improves the practicality and energy-saving and emission-reduction effects of the sorting device.

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Abstract

The utility model discloses a sorting device for recycling waste batteries, which relates to the technical field of battery recycling and comprises a fixing frame, a sorting component is arranged on the fixing frame, and a receiving component is arranged on one side of the sorting component. The sorting assembly comprises a first sorting table, a first conveying belt is arranged in the middle of the first sorting table, a plurality of first sorting grooves are formed in the surface of the first conveying belt in an array mode, and a second sorting table is arranged under the first sorting table. By arranging the sorting assembly, batteries with different diameters can be screened out through the sorting grooves with different calibers, the sorting efficiency of the batteries is effectively improved, meanwhile, the structure is simple, no high-precision instrument is needed, the cost of the sorting procedure is effectively saved, and therefore the sorting efficiency is improved; the practicability of the device is improved.
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Description

Technical Field

[0001] This utility model relates to the field of battery recycling technology, specifically a sorting device for recycling waste batteries. Background Technology

[0002] Used batteries are batteries that have been used and then discarded. Used batteries have a huge impact on the environment. In the field of waste battery management, with the continuous development of the battery industry, the treatment methods and technologies required for different types and specifications of waste batteries have also been developed accordingly. There are many types of batteries, and recycling them according to their classification can be more environmentally friendly.

[0003] CN220590801U discloses a sorting device for waste battery recycling, which solves the problem that existing sorting devices cannot continuously transport waste batteries. It includes a V-shaped sorting shell, a hopper at one end of the top of the V-shaped sorting shell, an L-shaped support arm at the other end of the top of the V-shaped sorting shell, a sorting camera at one end of the bottom of the L-shaped support arm, a support plate at one end of the V-shaped sorting shell, a controller on one side of the support plate, several support legs at one end of the bottom of the V-shaped sorting shell, a support frame between the support legs, a sorting and unloading mechanism at the top of the support frame, several battery collection boxes at the bottom of one side of the sorting and unloading mechanism, a strip groove at the bottom of the V-shaped sorting shell, and a continuous battery conveying mechanism at the bottom of the V-shaped sorting shell. This sorting device enables continuous transport of waste batteries, effectively improving sorting efficiency.

[0004] This patent uses a camera to determine the size of the battery, and then sorts them by rotating the feeding tube into different collection boxes during the descent. This method requires individual detection of the batteries and constant starting and stopping of the servo motor, which is energy-intensive and inefficient, time-consuming, labor-intensive and costly.

[0005] Based on this, a sorting device for recycling waste batteries is now provided, which can eliminate the drawbacks of existing devices. Utility Model Content

[0006] The purpose of this invention is to provide a sorting device for recycling waste batteries to solve the problems in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A sorting device for recycling waste batteries includes a fixed frame, on which a sorting component is provided, and on one side of the sorting component a receiving component is provided.

[0009] The sorting assembly includes a first sorting table, a first conveyor belt in the middle of the first sorting table, a plurality of first sorting slots arrayed on the surface of the first conveyor belt, a second sorting table directly below the first sorting table, the second sorting table being fixedly connected to the middle of a fixed frame, a second conveyor belt in the middle of the second sorting table, a plurality of second sorting slots arrayed on the surface of the second conveyor belt, and a transfer assembly on one side of the first sorting table and the second sorting table.

[0010] Based on the above technical solutions, this utility model also provides the following optional technical solutions:

[0011] In one alternative: both the first sorting trough and the second sorting trough are inverted trapezoidal through troughs.

[0012] In one alternative: the lower diameter of the first sorting trough is greater than the lower diameter of the second sorting trough, the upper diameter of the first sorting trough is greater than the upper diameter of the second sorting trough, and the lower diameter of the first sorting trough is less than the upper diameter of the second sorting trough.

[0013] In one alternative: the transfer assembly includes two through slots, which are respectively opened on the same side of the first sorting table and the second sorting table. The through slot on the side of the first sorting table is provided with a first transfer chamber, and the through slot on the side of the second sorting table is provided with a second transfer chamber.

[0014] In one alternative: the upper ends of the first transfer chamber and the second transfer chamber are respectively disposed inside the corresponding first conveyor belt and the second conveyor belt, and the upper ends of the first transfer chamber and the second transfer chamber are provided with transfer chamber discharge ports.

[0015] In one alternative: the lower end of the first transfer chamber is located on one side above the second conveyor belt.

[0016] In one alternative: a transmission assembly is provided on one side of the fixed frame. The transmission assembly includes a transmission box. One side of the transmission box is fixedly connected to one side of the adjacent first sorting table and second sorting table. A transmission wheel is provided at both the upper and lower ends inside the transmission box. The transmission wheel is driven by the first conveyor belt and the second conveyor belt. A rotary motor is fixedly connected to the other side of the transmission box. The output end of the rotary motor is driven by the adjacent transmission wheel.

[0017] In one alternative: the drive wheels are connected by a drive belt.

[0018] In one alternative: the receiving assembly includes a receiving bracket, on which two first receiving boxes are arrayed. The first receiving boxes are respectively located below one side of the first conveyor belt and the second conveyor belt. A second receiving box is located on one side of the receiving bracket, and the second receiving box is located directly below the lower end of the second transfer chamber.

[0019] In one alternative: the upper end of the first receiving box is provided with a receiving box receiving port on the side near the fixed frame, and the receiving box receiving ports are respectively located directly below one end of the first conveyor belt and the second conveyor belt.

[0020] In one alternative: the upper surface of the first sorting table is provided with a feeding component.

[0021] In one alternative: the feeding assembly includes a feeding base, and several feeding bases are provided, with their lower ends respectively fixedly connected to one side of the upper surface of the first sorting table, and a feeding pipe is fixedly connected to the upper end of the feeding base.

[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0023] 1. This utility model, through its sorting components, can screen batteries of different diameters using sorting slots with varying openings. The transfer components enable layered sorting, while the first and second conveyor belts allow for simultaneous batch sorting of many batteries, effectively improving sorting efficiency. Furthermore, its simple structure eliminates the need for high-precision instruments, saving on sorting costs and enhancing the device's practicality.

[0024] 2. This utility model, through its transmission components, enables a single motor to simultaneously drive multiple transmission belts to start, thereby achieving multi-stage sorting driven by a single motor. This further improves the energy-saving and cost-saving effect of the device, and enhances its energy-saving and emission-reduction performance. Attached Figure Description

[0025] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0026] Figure 2 This is a schematic diagram of the overall rear structure of this utility model.

[0027] Figure 3 This is a schematic diagram of the transfer component structure of this utility model.

[0028] Figure 4 This is a schematic diagram of the material receiving component of this utility model.

[0029] Figure reference numerals: 1. Fixed frame; 2. First sorting table; 3. Second sorting table; 4. First conveyor belt; 5. Second conveyor belt; 6. First transfer chamber; 7. Through trough; 8. Second transfer chamber; 9. First sorting trough; 10. Second sorting trough; 11. Discharge pipe; 12. Receiving bracket; 13. First receiving box; 14. Second receiving box; 15. Rotary motor; 16. Transmission box; 17. Transmission wheel; 18. Transmission belt; 19. Discharge base; 20. Receiving box receiving port; 21. Transfer chamber discharge port. Detailed Implementation

[0030] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments.

[0031] In one embodiment, such as Figures 1-4 As shown, a sorting device for recycling waste batteries includes a fixed frame 1, on which a sorting component is provided, and a receiving component is provided on one side of the sorting component;

[0032] The sorting assembly includes a first sorting table 2, a first conveyor belt 4 is arranged in the middle of the first sorting table 2, and a plurality of first sorting slots 9 are arrayed on the surface of the first conveyor belt 4. A second sorting table 3 is arranged directly below the first sorting table 2. The second sorting table 3 is fixedly connected to the middle of the fixed frame 1. A second conveyor belt 5 is arranged in the middle of the second sorting table 3, and a plurality of second sorting slots 10 are arrayed on the surface of the second conveyor belt 5. A transfer assembly is arranged on one side of the first sorting table 2 and the second sorting table 3.

[0033] In this embodiment, the batteries are sorted into three sizes according to their diameter and stored separately by the sorting component. The sizes of the first sorting slot 9 and the second sorting slot 10 can be set according to the size of batteries No. 1 and No. 5, so that the three specifications of batteries can be successfully sorted and classified separately.

[0034] In one embodiment, such as Figure 1 As shown, both the first sorting slot 9 and the second sorting slot 10 are inverted trapezoidal through slots, which facilitates the sorting of batteries of different sizes.

[0035] In one embodiment, such as Figure 1As shown, the lower diameter of the first sorting trough 9 is greater than the lower diameter of the second sorting trough 10, the upper diameter of the first sorting trough 9 is greater than the upper diameter of the second sorting trough 10, and the lower diameter of the first sorting trough 9 is less than the upper diameter of the second sorting trough 10. Specifically, the upper diameter of the first sorting trough 9 is greater than the diameter of a No. 1 battery, and the lower diameter of the first sorting trough 9 is less than the diameter of a No. 1 battery but greater than the diameter of a No. 5 battery. The upper diameter of the second sorting trough 10 is greater than the diameter of a No. 5 battery, and the lower diameter of the second sorting trough 10 is less than the diameter of a No. 5 battery but greater than the diameter of a No. 7 battery. Therefore, No. 1 batteries will remain on the first conveyor belt 4 and be collected by the upper first receiving box 13 as it rotates. No. 5 batteries will remain on the second conveyor belt 5 and be collected by the lower first receiving box 13. No. 7 batteries will fall into the second transfer chamber 8 and be collected by the second receiving box 14.

[0036] In one embodiment, such as Figure 1 As shown, the transfer assembly includes a through-slot 7. There are two through-slots 7, which are respectively opened on the same side of the first sorting table 2 and the second sorting table 3. The through-slot 7 opened on the side of the first sorting table 2 is provided with a first transfer chamber 6, and the through-slot 7 opened on the side of the second sorting table 3 is provided with a second transfer chamber 8, which are used to collect the sorted AA batteries and AAA batteries.

[0037] In one embodiment, such as Figure 1 and Figure 3 As shown, the upper ends of the first transfer chamber 6 and the second transfer chamber 8 are respectively located inside the corresponding first conveyor belt 4 and the second conveyor belt 5. The upper ends of the first transfer chamber 6 and the second transfer chamber 8 are provided with transfer chamber discharge ports 21 to receive the falling batteries.

[0038] In one embodiment, such as Figure 1 As shown, the lower end of the first transfer chamber 6 is located on one side above the second conveyor belt 5. The AA and AAA batteries that are sorted from the first sorting slot 9 will fall onto the second conveyor belt 5 along with the lower end of the first transfer chamber 6, and then be filtered again by the second sorting slot 10. The filtered AAA batteries will be collected by the second receiving box 14 through the second transfer chamber 8.

[0039] In one embodiment, such as Figure 2As shown, a transmission assembly is provided on one side of the fixed frame 1. The transmission assembly includes a transmission box 16. One side of the transmission box 16 is fixedly connected to one side of the adjacent first sorting table 2 and second sorting table 3. A transmission wheel 17 is provided at both the upper and lower ends inside the transmission box 16. The transmission wheel 17 is connected to the first conveyor belt 4 and the second conveyor belt 5. A rotary motor 15 is fixedly connected to the other side of the transmission box 16. The output end of the rotary motor 15 is connected to the adjacent transmission wheel 17. Through the linkage of the transmission wheel 17, the single-motor rotary motor 15 can simultaneously drive the first conveyor belt 4 and the second conveyor belt 5.

[0040] In one embodiment, such as Figure 2 As shown, the drive wheels 17 are connected by a drive belt 18.

[0041] In one embodiment, such as Figure 1 and Figure 4 As shown, the receiving assembly includes a receiving bracket 12, on which two first receiving boxes 13 are arranged in an array. The first receiving boxes 13 are respectively located below one side of the first conveyor belt 4 and the second conveyor belt 5. A second receiving box 14 is arranged on one side of the receiving bracket 12. The second receiving box 14 is located directly below the lower end of the second transfer chamber 8, and collects the fallen batteries respectively.

[0042] In one embodiment, such as Figure 1 and Figure 4 As shown, the first receiving box 13 has a receiving box inlet 20 on the side near the fixed frame 1 at the upper end. The receiving box inlet 20 is respectively located directly below one end of the first conveyor belt 4 and the second conveyor belt 5 to prevent the battery from falling to the ground.

[0043] In one embodiment, such as Figure 1 As shown, a feeding component is provided on the upper surface of the first sorting table 2.

[0044] In one embodiment, such as Figure 1 As shown, the unloading assembly includes an unloading base 19, and several unloading bases 19 are provided, with their lower ends fixedly connected to one side of the upper surface of the first sorting table 2. An unloading pipe 11 is fixedly connected to the upper end of the unloading base 19, and unsorted batteries fall onto the top of the first conveyor belt 4 through the unloading pipe 11.

[0045] The above embodiment discloses a sorting device for recycling waste batteries. Unsorted batteries fall onto the first conveyor belt 4 through the feeding pipe 11. Then, the rotary motor 15 is started. Through the linkage of the transmission wheel 17 and the transmission belt 18, the single-motor rotary motor 15 simultaneously drives the first conveyor belt 4 and the second conveyor belt 5. Subsequently, the No. 5 and No. 7 batteries that have been sorted from the first sorting trough 9 fall onto the second conveyor belt 5 through the lower end of the first transfer chamber 6. They are then filtered again by the second sorting trough 10. The No. 7 batteries that are filtered out are collected by the second receiving box 14 through the second transfer chamber 8. The No. 1 batteries fall into the first receiving box 13 above as the first conveyor belt 4 rotates, while the No. 5 batteries are collected by the first receiving box 13 below through the second conveyor belt 5.

[0046] The above description is merely a specific embodiment of this application, but the scope of protection of this application is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this application should be included within the scope of protection of this application. Therefore, the scope of protection of this application should be determined by the scope of the claims.

Claims

1. A sorting device for recycling waste batteries, comprising a fixed frame (1), wherein a sorting component is provided on the fixed frame (1), and a receiving component is provided on one side of the sorting component; Its features are, The sorting assembly includes a first sorting table (2), a first conveyor belt (4) is provided in the middle of the first sorting table (2), a plurality of first sorting slots (9) are arrayed on the surface of the first conveyor belt (4), a second sorting table (3) is provided directly below the first sorting table (2), the second sorting table (3) is fixedly connected to the middle of the fixed frame (1), a second conveyor belt (5) is provided in the middle of the second sorting table (3), a plurality of second sorting slots (10) are arrayed on the surface of the second conveyor belt (5), and a transfer assembly is provided on one side of the first sorting table (2) and the second sorting table (3).

2. The sorting device for recycling waste batteries according to claim 1, characterized in that, Both the first sorting trough (9) and the second sorting trough (10) are inverted trapezoidal through troughs.

3. The sorting device for recycling waste batteries according to claim 1, characterized in that, The lower diameter of the first sorting trough (9) is greater than the lower diameter of the second sorting trough (10), the upper diameter of the first sorting trough (9) is greater than the upper diameter of the second sorting trough (10), and the lower diameter of the first sorting trough (9) is less than the upper diameter of the second sorting trough (10).

4. The sorting device for recycling waste batteries according to claim 1, characterized in that, The transfer assembly includes a through slot (7), and there are two through slots (7) respectively located on the same side of the first sorting table (2) and the second sorting table (3). The through slot (7) on the side of the first sorting table (2) is provided with a first transfer chamber (6), and the through slot (7) on the side of the second sorting table (3) is provided with a second transfer chamber (8).

5. A sorting device for recycling waste batteries according to claim 4, characterized in that, The upper ends of the first transfer chamber (6) and the second transfer chamber (8) are respectively located inside the corresponding first conveyor belt (4) and second conveyor belt (5), and the upper ends of the first transfer chamber (6) and the second transfer chamber (8) are provided with transfer chamber discharge ports (21).

6. A sorting device for recycling waste batteries according to claim 4, characterized in that, The lower end of the first transfer chamber (6) is located on one side above the second conveyor belt (5).

7. A sorting device for recycling waste batteries according to claim 1, characterized in that, A transmission assembly is provided on one side of the fixed frame (1). The transmission assembly includes a transmission box (16). One side of the transmission box (16) is fixedly connected to one side of the adjacent first sorting table (2) and second sorting table (3). A transmission wheel (17) is provided at both the upper and lower ends inside the transmission box (16). The transmission wheel (17) is connected to the first conveyor belt (4) and the second conveyor belt (5). A rotary motor (15) is fixedly connected to the other side of the transmission box (16). The output end of the rotary motor (15) is connected to the adjacent transmission wheel (17).

8. A sorting device for recycling waste batteries according to claim 7, characterized in that, The drive wheels (17) are connected by a drive belt (18).

9. A sorting device for recycling waste batteries according to claim 1, characterized in that, The receiving assembly includes a receiving bracket (12), on which two first receiving boxes (13) are arranged in an array. The first receiving boxes (13) are respectively located below one side of the first conveyor belt (4) and the second conveyor belt (5). A second receiving box (14) is arranged on one side of the receiving bracket (12), and the second receiving box (14) is located directly below the lower end of the second transfer chamber (8).

10. A sorting device for recycling waste batteries according to claim 9, characterized in that, The first receiving box (13) has a receiving box receiving port (20) on the side of the upper end near the fixed frame (1), and the receiving box receiving port (20) is respectively located directly below one end of the first conveyor belt (4) and the second conveyor belt (5).

11. A sorting device for recycling waste batteries according to claim 1, characterized in that, The upper surface of the first sorting table (2) is provided with a feeding component.

12. A sorting device for recycling waste batteries according to claim 11, characterized in that, The feeding assembly includes a feeding base (19), and the feeding base (19) is provided in a plurality of units, with its lower end fixedly connected to one side of the upper surface of the first sorting table (2). The feeding base (19) is fixedly connected to a feeding pipe (11) at its upper end.

Citation Information

Patent Citations

  • Sorting device for recycling waste batteries

    CN220590801U