Full-automatic three-dimensional bottle washing line

Abstract

The utility model relates to a full-automatic three-dimensional bottle washing line which comprises a first assembly line, the two ends of the first assembly line are connected with a second assembly line, the first assembly line and the second assembly line form a zigzag line, the two ends of the first assembly line are provided with a feeding line and an automatic overturning machine respectively, and the two ends of the second assembly line are provided with a framing line and a discharging line respectively. The automatic turnover machine is connected with the discharging line, a bottle washing bin, an automatic frame stacking machine, a three-dimensional drying line and an automatic frame separating machine are sequentially connected between the feeding line and the automatic turnover machine, and an overhead return line is arranged in the middle of the second assembly line. The full-automatic three-dimensional bottle washing line has the advantages of being high in washing capacity, wide in bottle type application range, capable of achieving mixed washing and the like.

Description

Technical Field

[0001] This utility model relates to the field of glass bottle cleaning technology, and in particular to a fully automatic three-dimensional bottle washing line. Background Technology

[0002] Cosmetics are becoming increasingly popular. While taking care of our skin and enhancing our appearance, we may buy many different kinds of cosmetics due to different brands and purposes, which naturally leads to many cosmetic bottles that need to be cleaned.

[0003] Currently, the cleaning process is relatively simple, mainly used for cleaning single cosmetic bottles, and is not suitable for cleaning other types of bottles. In addition, the assembly line involves cleaning and drying in layers, which limits the number of bottles that can be cleaned, reducing cleaning efficiency and causing energy waste.

[0004] To address these issues, we developed a fully automated three-dimensional bottle washing line. Summary of the Invention

[0005] The purpose of this invention is to overcome the shortcomings of the existing technology and provide a fully automatic three-dimensional bottle washing line with advantages such as strong cleaning ability, wide applicability to bottle types, and the ability to perform mixed cleaning.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: a fully automatic three-dimensional bottle washing line, comprising a first production line and a second production line arranged in parallel, the two ends of the first production line and the second production line being connected to form a loop, a feeding line and an automatic turning machine being respectively provided at both ends of the first production line, a frame loading line and a discharge line being respectively provided at both ends of the second production line, the automatic turning machine and the discharge line being interconnected, a bottle washing chamber, an automatic frame stacking machine, a three-dimensional drying line and an automatic frame separating machine being sequentially connected between the feeding line and the automatic turning machine, and an overhead return line being provided in the middle of the second production line;

[0007] A drive motor is provided on one side of the feeding line, and the drive motor drives the washing bottle to move through a double sprocket roller; a spray pipe is provided at the top of the washing chamber, and the spray pipe is connected to a water pump.

[0008] Preferably, the feeding line is equipped with a double sprocket roller, the top of the double sprocket roller is equipped with a cleaning frame, the cleaning frame is equipped with multiple rows of parallel storage slots, and the storage slots are equipped with slots.

[0009] Preferably, an overflow trough is provided on one side of the bottle washing compartment, and the overflow trough is connected to the spray pipe.

[0010] Preferably, the bottle washing compartment has an air cutting hole at one end of its top, and the air cutting hole is connected to the first blower.

[0011] Preferably, the automatic stacking frame machine has a double sprocket roller running through its middle, a first lifting cylinder is mounted on the bottom of the double sprocket roller, and first movable support plates are provided on both sides.

[0012] Preferably, a plurality of second fans are provided on one side of the three-dimensional drying line along its length, and an inspection door is provided on the other side, and a fan is provided at the top of the three-dimensional drying line.

[0013] Preferably, the fan is provided with a wet outlet at each end of the three-dimensional drying line.

[0014] Preferably, a second lifting cylinder is mounted at the bottom of the automatic framing machine, and a second movable support plate is provided on each side of the inner wall.

[0015] Preferably, the overhead return line is supported by a plastic frame, and the plastic frame holds multiple cleaning frames.

[0016] Preferably, multiple shelves are provided on one side of the frame line along its length.

[0017] Due to the application of the above technical solution, this utility model has the following advantages compared with the prior art:

[0018] 1. This bottle washing line has strong cleaning power, wide applicability, and can be used for cleaning the vast majority of cosmetic glass bottles (except for special bottle types).

[0019] 2. The bottle washing machine adopts a two-stage circulating filtration and multi-stage overflow system, saving 90% of water consumption compared to traditional models while ensuring spray flow. The environmentally friendly recycled water treatment system consumes as little as 1-2 cubic meters of water. 3 / sky.

[0020] 3. After cleaning, the bottles are automatically blown with water from multiple angles multiple times, effectively eliminating visible water droplets on the outer surface of the bottles. This reduces energy consumption and increases production capacity during the drying process. It saves 70% on air consumption compared to traditional models.

[0021] 4. The drying section adopts a multi-layer structure with automatic stacking frames, making use of height space and reducing floor space; the intelligent drying system can meet the drying requirements of different bottle types, different coatings, and different temperatures, ensuring the quality of the bottle coating while the product is being dried.

[0022] 5. The entire system adopts a rotary conveyor layout. After the cleaning frame is picked up, the empty frame is transported to the loading point via the rotary conveyor. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the structure of the fully automatic three-dimensional bottle washing line described in this utility model.

[0024] Figure 2This is a schematic diagram of the structure of the cleaning frame described in this utility model. Detailed Implementation

[0025] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0026] Figures 1 to 2 A fully automated three-dimensional bottle washing line includes a first production line 100 and a second production line 200 arranged in parallel. The two ends of the first production line 100 and the second production line 200 are connected to form a loop. At each end of the first production line 100, there is a feeding line 10 and an automatic tilting machine 60. At each end of the second production line 200, there is a framing line 90 and a discharging line 70. The automatic tilting machine 60 and the discharging line 70 are connected to each other. Between the feeding line 10 and the automatic tilting machine 60, a bottle washing bin 20, an automatic framing machine 30, a three-dimensional drying line 40, and an automatic framing machine 50 are connected in sequence. An overhead return line 80 is located in the middle of the second production line 200. A plastic frame 81 is mounted on the overhead return line 80, and multiple washing frames 11 are placed in the plastic frame 81. The size of the washing frames 11 is determined according to the size of the glass bottles being washed. Multiple shelves 91 are provided on one side of the framing line 90 along its length. Three shelves 91 are preferred, which are used for manual loading.

[0027] A drive motor 12 is installed on one side of the feeding line 10. The drive motor 12 is a 200W variable speed motor, and the mounting base is made of SUS304 steel plate. After the feeding frame is installed, the drive motor 12 is started. The drive motor 12 drives the washing bottles to move through the double sprocket roller. The double sprocket roller is 600mm wide. A photoelectric sensor switch is installed at the end of the feeding line. The top of the washing chamber 20 is equipped with a spray pipe 21. The spray pipe 21 has stainless steel nozzles installed in a staggered manner to ensure full coverage. The spray pipe 21 is connected to a water pump. A filter screen is installed at the water pump inlet for filtration. The feeding line 10 is equipped with a double sprocket roller 101. The top of the double sprocket roller 101 is equipped with a washing frame 11. The washing frame 11 has multiple rows of parallel storage slots 111. Preferably, there are 8 storage slots 111. Each storage slot 111 has a slot 112.

[0028] The bottle washing chamber 20 has two compartments for mixed washing. An overflow trough 22 is located on one side of the bottle washing chamber 20, and the overflow trough 22 is connected to the spray pipe 21. The bottle washing machine consumes approximately 0.8–1.5 m³ of water. 3 After water treatment and filtration, the water is pumped back for rinsing and replenishment. This saves 90% of water compared to traditional bottle washing machines. An air cutter 23 is located at one end of the top of the bottle washing chamber 20, which connects to the first blower. The spray pipe connects to a spray water pump, which is made of SUS304 stainless steel, has a power of 3KW, and a spray pressure of 0.2~0.3MPa.

[0029] The automatic stacking machine 30 has dimensions of 1400*1360*1400mm. A double sprocket roller 101 is inserted through the center of the automatic stacking machine 30. A first lifting cylinder 32 is mounted at the bottom of the double sprocket roller 101, and first movable support plates 31 are provided on both sides. The first movable support plates 31 support the washing frames, and the first lifting cylinder 32 lifts the washing frames 11 to accumulate them layer by layer, improving drying efficiency.

[0030] The three-dimensional drying line 40 has multiple second fans 41 along one side of its length and an inspection door 46 on the other side. Preferably, there are 12 second fans 41. A row of fans 42 is located at the top of the three-dimensional drying line 40. Driven by a 200W motor, the fans repeatedly blow water onto the bottles. Compressed air is provided by the customer, with a pressure of 0.4–0.6 MPa. The inner layer of the three-dimensional drying line 40 is lined with 120K rock wool, with an insulation thickness of 100mm. Each end of the fan 42 has a row of humidifier outlets 45. Both humidifier outlets 45 are equipped with manual air valves to adjust the airflow.

[0031] The automatic framing machine 50 has a second lifting cylinder 52 mounted at the bottom, and a second movable support plate 51 is provided on each side of the inner wall.

[0032] The feeding end of the feeding line requires 3-4 people to load the cleaning frames. The bottle washing chamber is cleaned by three-stage spraying and circulated through the overflow tank to save water resources. Then, water is blown away by compressed air air cutter. The frames are then automatically stacked. The three-dimensional drying line dries the multi-layer cleaning bottles with hot air. After cooling, the frames are separated and manually placed back in. After automatic flipping, the cleaning frames are manually removed and placed into the return line. The glue frames are manually removed and placed on the pallet. The cleaning frames are returned and manually loaded into the cleaning frames.

[0033] The above are merely specific application examples of this utility model and do not constitute any limitation on the scope of protection of this utility model. All technical solutions formed by equivalent transformations or equivalent substitutions fall within the scope of protection of this utility model.

Claims

1. A fully automatic three-dimensional bottle washing line, characterized in that: The system includes a first production line (100) and a second production line (200) arranged in parallel. The two ends of the first production line (100) and the second production line (200) are connected to form a loop. At the two ends of the first production line (100), there is a feeding line (10) and an automatic turning machine (60). At the two ends of the second production line (200), there is a frame loading line (90) and a discharge line (70). The automatic turning machine (60) and the discharge line (70) are connected to each other. The bottle washing chamber (20), the automatic stacking machine (30), the three-dimensional drying line (40) and the automatic separating machine (60) are connected in sequence. An overhead return line (80) is provided in the middle of the second production line (200). A drive motor (12) is provided on one side of the feeding line (10), and the drive motor (12) drives the washing bottle to move through the double sprocket roller; a spray pipe (21) is provided at the top of the washing chamber (20), and the spray pipe (21) is connected to the water pump.

2. The fully automated three-dimensional bottle washing line according to claim 1, characterized in that, The feeding line (10) is provided with a double sprocket roller (101), and the top of the double sprocket roller (101) is provided with a cleaning frame (11), the cleaning frame (11) is provided with multiple rows of parallel storage slots (111), and the storage slots (111) are provided with slots (112).

3. The fully automated three-dimensional bottle washing line according to claim 1, characterized in that, An overflow trough (22) is provided on one side of the bottle washing chamber (20), and the overflow trough (22) is connected to the spray pipe (21).

4. The fully automated three-dimensional bottle washing line according to claim 3, characterized in that, The bottle washing chamber (20) is provided with an air cut-out hole (23) at one end of its top, and the air cut-out hole (23) is connected to the first blower.

5. The fully automated three-dimensional bottle washing line according to claim 2, characterized in that, The automatic stacking machine (30) has a double sprocket roller (101) running through its middle. The bottom of the double sprocket roller (101) is supported by a first lifting cylinder (32), and the two sides are provided with first movable support plates (31).

6. The fully automated three-dimensional bottle washing line according to claim 2, characterized in that, The three-dimensional drying line (40) has multiple second fans (41) on one side along its length and an inspection door (46) on the other side. A fan (42) is provided at the top of the three-dimensional drying line (40).

7. The fully automated three-dimensional bottle washing line according to claim 6, characterized in that, The fan (42) is provided with a dehumidification port (45) at each end of the three-dimensional drying line (40).

8. The fully automated three-dimensional bottle washing line according to claim 1, characterized in that, The automatic framing machine (50) is equipped with a second lifting cylinder (52) at the bottom and a second movable support plate (51) on each side of the inner wall.

9. The fully automated three-dimensional bottle washing line according to claim 2, characterized in that, The overhead return line (80) is supported by a plastic frame (81), and multiple cleaning frames (11) are placed in the plastic frame (81).

10. The fully automated three-dimensional bottle washing line according to claim 1, characterized in that, Multiple shelves (91) are provided on one side of the frame line (90) along its length.

Images