Straightening device for copper wire processing
By designing a straightening device for copper wire processing, and utilizing a combination of hydraulic cylinders and motor-driven transmission wheels and heating plates, the problems of low efficiency and poor consistency in traditional straightening methods are solved, achieving efficient and highly adaptable copper wire straightening.
Patent Information
- Application Number
- CN202422635222.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-10-30
AI Technical Summary
Traditional copper wire straightening methods are inefficient, fail to guarantee consistent straightening results, and have poor versatility, making them unsuitable for copper wires of different specifications.
A straightening device for copper wire processing was designed. It straightens copper wire by combining a hydraulic cylinder to drive a pressure plate, a motor to drive a transmission wheel, and a heating plate. The design of the moving plate and straightening holes can accommodate copper wires of different specifications.
It improves the efficiency and effectiveness of copper wire straightening, can adapt to copper wires of different specifications, and ensures consistent straightening.
Smart Images

Figure CN223491928U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of straightening device technology, and in particular to a straightening device for copper wire processing. Background Technology
[0002] Copper wire, as an important industrial material, plays a crucial role in various fields such as power, communications, and manufacturing. However, during the production process, copper wire may bend or twist due to various reasons, which not only affects its appearance quality but may also adversely impact its electrical and mechanical properties. Therefore, straightening copper wire is an important step in improving product quality. Traditional copper wire straightening methods mainly include manual straightening and mechanical straightening. Manual straightening is inefficient and makes it difficult to guarantee consistent straightening results.
[0003] During the copper wire production process, copper wires may bend or twist due to various reasons, affecting their straightness and quality. Traditional straightening methods are often inefficient and cannot guarantee consistent straightening results. Furthermore, different straightening dies need to be designed for copper wires of different specifications, resulting in poor versatility. Therefore, we propose a copper wire straightening device to solve this problem. Utility Model Content
[0004] The purpose of this invention is to provide a straightening device for copper wire processing to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A straightening device for copper wire processing includes: a base plate, a support frame fixedly installed at the top of the base plate, two sliding blocks slidably installed on both sides of the support frame, a support frame fixedly installed at the top of the support frame, a hydraulic cylinder fixedly installed at the top of the support frame, a pressure plate fixedly installed at the output end of the hydraulic cylinder, two connecting blocks fixedly installed at the bottom end of the pressure plate, the bottom ends of the two connecting blocks being fixedly connected to the top ends of the two upper sliding blocks, an upper transmission wheel rotatably installed between the two upper sliding blocks, a lower transmission wheel rotatably installed between the two lower sliding blocks, and two motors fixedly installed inside adjacent sliding blocks, the output ends of the two motors being fixedly connected to the upper transmission wheel and the lower transmission wheel, respectively.
[0007] Preferably, a second circular block is fixedly installed on one side of the sliding block, two fixed frames are fixedly installed on the top of the base plate, a rotating block is rotatably installed on the fixed frame, a rotating disk is fixedly installed on one side of the rotating block, two first circular blocks are fixedly installed on one side of the rotating disk, and a linkage rod is rotatably installed on each of the two first circular blocks, and the linkage rod is rotatably connected to the second circular block.
[0008] Preferably, a motor is fixedly installed at the bottom end of the base plate, a gear is fixedly installed at the output end of the motor, a T-shaped slide bar is slidably installed on the base plate, a rack is fixedly installed on one side of the T-shaped slide bar, the rack meshes with the gear, and a movable plate is fixedly installed at the top end of the T-shaped slide bar, with multiple different correction holes opened on the movable plate.
[0009] Preferably, a fixing block is fixedly installed at the top of the base plate, and a heating square hole is opened on the fixing block. A heating plate is fixedly installed at the top and bottom of the inner wall of the heating square hole. The base plate has sliding holes that match the T-shaped slide bar and the rack, and a rotating groove that matches the gear is opened on the base plate.
[0010] Preferably, the fixed frame has a sliding recessed hole that matches the sliding block, the rotating disk is rotatably installed in the sliding recessed hole, and the fixed frame has a rotating recessed hole that matches the rotating block.
[0011] Preferably, the support frame has movable holes that match the upper and lower transmission wheels, and the linkage rod has rotating holes that match the second and first circular blocks.
[0012] In this utility model, a straightening device for copper wire processing is described. A motor fixedly mounted on the bottom of a base plate is activated, causing a gear fixedly mounted on its output end to rotate. Simultaneously, the gear rotates, moving a meshing rack on one side. This rack moves a T-shaped slide bar, which in turn moves a moving plate. This allows for adjustment of the position of straightening holes of different sizes on the moving plate. The copper wire to be straightened is then passed between two heating plates through the straightening holes on the moving plate. Finally, a hydraulic cylinder fixedly mounted on the top of a support frame is activated, causing a pressure plate fixedly mounted on its output end to move. Simultaneously, the pressure plate moves two connecting blocks fixedly mounted on its bottom end.
[0013] In this utility model, a straightening device for copper wire processing is described. A connecting block drives a sliding block fixedly installed at its bottom to move. As the sliding block moves, it also drives a circular block fixedly installed on one side of the sliding block to move. As the circular block moves, it drives one of the linkage rods to move. The linkage rod drives a circular block rotatably installed on it to move, thereby driving a rotating disk to rotate. This causes the rotating disk to drive another circular block to move, which in turn drives the linkage rod to move, which in turn drives the circular block 2 to move. This controls the distance between the two sliding blocks on the same side, thereby controlling the gap between the upper and lower transmission wheels, allowing it to accommodate copper wires of different thicknesses. At the same time, a motor 2 fixedly installed in one of the two sliding blocks is activated, causing the two motors to drive the upper and lower transmission wheels to rotate inward, thereby controlling the movement of the copper wire.
[0014] This utility model has a reasonable structural design. It transmits copper wire through a transmission wheel, allows the linkage mechanism to adjust the distance between the transmission wheels, and heats the copper wire through a heating plate, thus achieving effective straightening of the copper wire. At the same time, the design of the moving plate and multiple straightening holes can further adjust the straightening effect to adapt to copper wires of different specifications. Through the cooperation of multiple structures, it achieves comprehensive straightening treatment of copper wire, improving straightening efficiency and effect. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of a straightening device for copper wire processing proposed in this utility model;
[0016] Figure 2 This is a cross-sectional structural schematic diagram of a straightening device for copper wire processing proposed in this utility model;
[0017] Figure 3 This is a partial structural cross-sectional schematic diagram of a straightening device for copper wire processing proposed in this utility model;
[0018] Figure 4 This is a partial cross-sectional view of a straightening device for copper wire processing proposed in this utility model.
[0019] In the diagram: 1. Base plate; 2. Fixed block; 3. Moving plate; 4. T-shaped slide bar; 5. Fixed frame; 6. Support frame; 7. Support frame; 8. Hydraulic cylinder; 9. Pressure plate; 10. Connecting block; 11. Rotating block; 12. Upper transmission wheel; 13. Lower transmission wheel; 14. Rack; 15. Motor 1; 16. Gear; 17. Heating plate; 18. Round block 2; 19. Rotating disk; 20. Sliding block; 21. Motor 2; 22. Linkage rod; 23. Round block 1. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0021] Reference Figure 1-4 A straightening device for copper wire processing includes: a base plate 1, a support frame 6 fixedly installed at the top of the base plate 1, two sliding blocks 20 slidably installed on both sides of the support frame 6, a support frame 7 fixedly installed at the top of the support frame 6, a hydraulic cylinder 8 fixedly installed at the top of the support frame 7, a pressure plate 9 fixedly installed at the output end of the hydraulic cylinder 8, two connecting blocks 10 fixedly installed at the bottom of the pressure plate 9, the bottom ends of the two connecting blocks 10 being fixedly connected to the top ends of the two upper sliding blocks 20, an upper transmission wheel 12 being rotatably installed between the two upper sliding blocks 20, a lower transmission wheel 13 being rotatably installed between the two lower sliding blocks 20, and a second motor 21 fixedly installed inside two adjacent sliding blocks 20, the output ends of the two second motors 21 being fixedly connected to the upper transmission wheel 12 and the lower transmission wheel 13 respectively.
[0022] In this embodiment, a second circular block 18 is fixedly installed on one side of the sliding block 20, and two fixed frames 5 are fixedly installed on the top of the base plate 1. A rotating block 11 is rotatably installed on the fixed frame 5. A rotating disk 19 is fixedly installed on one side of the rotating block 11, and two first circular blocks 23 are fixedly installed on one side of the rotating disk 19. A linkage rod 22 is rotatably installed on each of the two first circular blocks 23. The linkage rod 22 is rotatably connected to the second circular block 18 to adjust the distance between the transmission wheels to accommodate copper wires of different diameters.
[0023] In this embodiment, a motor 15 is fixedly installed at the bottom end of the base plate 1, a gear 16 is fixedly installed at the output end of the motor 15, a T-shaped slide bar 4 is slidably installed on the base plate 1, a rack 14 is fixedly installed on one side of the T-shaped slide bar 4, the rack 14 meshes with the gear 16, and a movable plate 3 is fixedly installed at the top of the T-shaped slide bar 4. The movable plate 3 has multiple different straightening holes for further adjusting the straightening effect of the copper wire.
[0024] In this embodiment, a fixing block 2 is fixedly installed at the top of the base plate 1. A heating square hole is opened on the fixing block 2. A heating plate 17 is fixedly installed at the top and bottom of the inner wall of the heating square hole to heat the copper wire, so as to improve its plasticity and facilitate straightening. The base plate 1 has sliding holes that match the T-shaped slide bar 4 and the rack 14. The base plate 1 has a rotating groove that matches the gear 16 to ensure that each component can move smoothly.
[0025] In this embodiment, the fixed frame 5 has a sliding recessed hole that matches the sliding block 20, and the rotating disk 19 is rotatably installed in the sliding recessed hole. The fixed frame 5 has a rotating recessed hole that matches the rotating block 11 to ensure the smoothness of sliding and rotation. The support frame 6 has a moving hole that matches the upper transmission wheel 12 and the lower transmission wheel 13. The linkage rod 22 has a rotating circular hole that matches the second circular block 18 and the first circular block 23 to ensure that each component can be correctly installed and rotated.
[0026] In this embodiment, during use, the motor 15, fixedly installed at the bottom of the base plate 1, is activated, causing the gear 16 fixedly installed at its output end to rotate. Simultaneously, the gear 16 rotates, causing the rack 14 meshing on one side to move. The rack 14 moves, causing the T-shaped slide bar 4 to move as well. The T-shaped slide bar 4 then moves the moving plate 3, thereby adjusting the position of the different sized straightening holes on the moving plate 3. The copper wire to be straightened is then passed between the two heating plates 17 through the straightening holes on the moving plate 3. The hydraulic cylinder 8, fixedly installed at the top of the support frame 7, is then activated, causing the pressure plate 9 fixedly installed at its output end to move. Simultaneously, the pressure plate 9 moves, causing the two connecting blocks 10 fixedly installed at its bottom end to move. The connecting blocks 10 then move the sliding blocks fixedly installed at their bottom ends. As block 20 moves, it also moves a circular block 18 fixedly installed on one side of the sliding block 20. Simultaneously, the circular block 18 moves one of the linkage rods 22, which in turn moves a circular block 23 mounted on it. This causes the rotating disk 19 to rotate, which in turn moves another circular block 23. The circular block 23 then moves the linkage rod 22, which in turn moves the circular block 18. This controls the distance between the two sliding blocks 20 on the same side, thus controlling the gap between the upper drive wheel 12 and the lower drive wheel 13, allowing it to accommodate copper wires of different thicknesses. Simultaneously, motors 21 fixedly installed within the two sliding blocks 20 are activated, causing the upper drive wheel 12 and the lower drive wheel 13 to rotate inwards, thereby controlling the movement of the copper wire.
[0027] The above provides a detailed description of a copper wire straightening device for processing according to this utility model. Specific embodiments have been used to illustrate the principle and implementation of this utility model. The descriptions of these embodiments are merely for the purpose of helping to understand the method and core idea of this utility model. It should be noted that those skilled in the art can make various improvements and modifications to this utility model without departing from its principles, and these improvements and modifications also fall within the protection scope of the claims of this utility model.
Claims
1. A straightening device for copper wire processing, characterized in that, include: A base plate (1) is fixedly installed with a support frame (6) at the top. Two sliding blocks (20) are slidably installed on both sides of the support frame (6). A support frame (7) is fixedly installed at the top of the support frame (6). A hydraulic cylinder (8) is fixedly installed at the top of the support frame (7). A pressure plate (9) is fixedly installed at the output end of the hydraulic cylinder (8). Two connecting blocks (10) are fixedly installed at the bottom end of the pressure plate (9). The bottom ends of the two connecting blocks (10) are fixedly connected to the top ends of the two sliding blocks (20) located above. An upper transmission wheel (12) is rotatably installed between the two sliding blocks (20) located above. A lower transmission wheel (13) is rotatably installed between the two sliding blocks (20) located below. A second motor (21) is fixedly installed in the two adjacent sliding blocks (20). The output ends of the two second motors (21) are fixedly connected to the upper transmission wheel (12) and the lower transmission wheel (13) respectively.
2. The straightening device for copper wire processing according to claim 1, characterized in that, A circular block two (18) is fixedly installed on one side of the sliding block (20). Two fixed frames (5) are fixedly installed on the top of the base plate (1). A rotating block (11) is rotatably installed on the fixed frame (5). A rotating disk (19) is fixedly installed on one side of the rotating block (11). Two circular blocks one (23) are fixedly installed on one side of the rotating disk (19). A linkage rod (22) is rotatably installed on each of the two circular blocks one (23). The linkage rod (22) is rotatably connected to the circular block two (18).
3. The straightening device for copper wire processing according to claim 1, characterized in that, A motor (15) is fixedly installed at the bottom end of the base plate (1). A gear (16) is fixedly installed at the output end of the motor (15). A T-shaped slide bar (4) is slidably installed on the base plate (1). A rack (14) is fixedly installed on one side of the T-shaped slide bar (4). The rack (14) meshes with the gear (16). A movable plate (3) is fixedly installed at the top of the T-shaped slide bar (4). Multiple different correction holes are opened on the movable plate (3).
4. The straightening device for copper wire processing according to claim 1, characterized in that, A fixing block (2) is fixedly installed at the top of the base plate (1). A heating square hole is opened on the fixing block (2). A heating plate (17) is fixedly installed at the top and bottom of the inner wall of the heating square hole. A sliding hole matching the T-shaped slide bar (4) and the rack (14) is opened on the base plate (1). A rotating groove matching the gear (16) is opened on the base plate (1).
5. A straightening device for copper wire processing according to claim 2, characterized in that, The fixed frame (5) has a sliding recessed hole that matches the sliding block (20), the rotating disk (19) is rotatably installed in the sliding recessed hole, and the fixed frame (5) has a rotating recessed hole that matches the rotating block (11).
6. A straightening device for copper wire processing according to claim 2, characterized in that, The support frame (6) has movable holes that match the upper drive wheel (12) and the lower drive wheel (13), and the linkage rod (22) has rotating holes that match the second round block (18) and the first round block (23).