Spin riveting automatic hoop feeding production line
The automated riveting and hoop loading production line utilizes robots to automatically grab and transport hoops, solving the safety hazards and low efficiency problems associated with manual material loading and achieving highly efficient automated production.
Patent Information
- Application Number
- CN202423086061.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-13
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-13
AI Technical Summary
In existing technologies, the feeding process of the sleeve relies on manual operation, which poses safety hazards and is inefficient, and cannot effectively improve the automation level of the production line.
The automated riveting and hoop loading production line includes riveting equipment, cage reinforcement buffer platform, hoop tray, hoop conveyor line and robot components. The robot automatically grabs and transports the hoop, replacing manual operation and realizing automated material loading.
It improved production efficiency, reduced safety hazards, reduced labor costs, and increased the automation level of the production line.
Smart Images
Figure CN223491985U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pipe pile technology in the construction industry, and in particular to an automatic riveting and hoop-attaching production line. Background Technology
[0002] Pipe piles are a product used in the construction industry, often in soft soil foundation treatment. Due to the soil squeezing effect, pipe piles can compact the soft soil layer, thereby improving the bearing capacity of the soft soil foundation.
[0003] Pipe piles consist of concrete and reinforcing cages, which are made of various types of steel bars, including round bars, straight bars, and spiral bars. After the reinforcing cages are welded by a roll welding machine, they proceed to the next riveting process. Currently, the clamps are manually placed into both ends of the reinforcing cages, which are then fed into a riveting machine by a transfer device for riveting at both ends. Because the clamps are made of 3mm thick sheet metal rolled and welded, the equipment for producing the clamps is located far from the reinforcing cage production line. The clamps are delivered manually by pulling pallets stacked on top of each other to the production line. One worker is stationed at each end of the production line. When production begins, the clamp jaws open, the worker removes the clamps from the clamp pallet, places them into the fixture, and presses the confirmation button. After the reinforcing cage production is complete, the clamp jaws automatically open, repeating the previous action. This manual operation requires frequent dodging of the lifting equipment, posing a certain safety hazard. Utility Model Content
[0004] In view of the shortcomings of the existing technology, this utility model provides an automatic riveting and clamping production line that improves efficiency, reduces costs, and minimizes safety hazards.
[0005] To achieve the above objectives, this utility model provides an automatic riveting and clamping production line, which has the following technical solution: including:
[0006] Riveting equipment is used to attach clamps to reinforcing bars in cages;
[0007] A cage reinforcement buffer platform is used to store cage reinforcement bars to be fitted. The length direction of the cage reinforcement buffer platform is parallel to the length direction of the riveting equipment. The cage reinforcement buffer platform is spaced from the riveting equipment by a first preset distance along the width direction of the riveting equipment.
[0008] A clamp tray is located at the head end of the riveting equipment and is used to hold clamps.
[0009] A hoop conveyor line, wherein the length direction of the hoop conveyor line is parallel to the length direction of the riveting equipment, and the hoop conveyor line is spaced apart from the riveting equipment by a second preset distance along the width direction of the riveting equipment;
[0010] The robot assembly includes a front-end robot and a rear-end robot. The front-end robot is located at the front end of the riveting equipment, and the rear-end robot is located at the rear end of the riveting equipment. The front-end robot is used to grab the hoops on the hoop tray and place them on the riveting equipment or the hoop conveyor line. The rear-end robot is used to grab the hoops from the hoop conveyor line and place them on the riveting equipment.
[0011] Preferably, the cage reinforcement buffer platform is located in the unloading area of the riveting equipment.
[0012] Preferably, the hoop conveyor line is located below the cage reinforcement buffer platform.
[0013] Preferably, one end of the hoop conveyor line is exposed outside the cage reinforcement buffer platform, so that the first robot can place the hoop it picks up from the hoop tray onto the hoop conveyor line.
[0014] Preferably, a guide rail for moving the front robot is provided between the riveting equipment and the cage reinforcement buffer platform for moving the front robot.
[0015] Preferably, the production line includes a fence and a lifting gate, the lifting gate being combined with the fence to enclose at least a portion of the head end of the riveting equipment, the head end robot, the hoop tray, and the end of the cage reinforcement buffer platform.
[0016] Preferably, the lifting door includes a pair of supports, and a movable door is disposed between the pair of supports. The end of the movable door is connected to the supports via a linear bearing and a guide rod. The movable door is connected to a drive mechanism, which drives the movable door to rise and fall to realize the opening and closing of the lifting door.
[0017] Preferably, a hoop height measuring device is installed in the enclosed area formed by the lifting door and the fence, and the hoop height measuring device is located within the action range of the front robot.
[0018] Preferably, a clamp alignment device is provided at the tail end of the clamp conveyor line, and the clamp alignment device is located within the operating range of the tail end robot.
[0019] Preferably, both the front-end robot and the rear-end robot are seven-axis robots.
[0020] This utility model relates to an automatic riveting and hoop loading production line. The riveting equipment has a cage reinforcement buffer platform at the unloading position. After production is completed, the cage reinforcement is directly pushed onto the cage reinforcement buffer platform without waiting for the crane, which can improve the production efficiency of the production line. The use of robots to automatically load the hoop can avoid hoisting production materials in the production workshop, reduce safety hazards in the workshop, and at the same time, it can replace manual loading, save labor and reduce labor costs. Attached Figure Description
[0021] To more clearly illustrate the technical solutions in the embodiments of this utility model, the accompanying drawings used in the embodiments are briefly introduced below.
[0022] Figure 1 This is a top view of the automatic riveting and clamping production line of this utility model.
[0023] Figure 2 This is a schematic diagram of the lifting door in the automatic riveting and hoop-fitting production line of this utility model.
[0024] Figure 3 This is a schematic diagram of the structure of the hoop tray in the automatic hoop mounting production line of this utility model.
[0025] Figure 4 This is a schematic diagram of the hoop conveyor line in the automatic hoop attaching production line of this utility model.
[0026] Figure 5 This is a schematic diagram of the moving guide rail of the first robot in the automatic riveting and hoop-fitting production line of this utility model.
[0027] Figure 6 This is a schematic diagram of the structure of the first-end robot in the automatic riveting and hoop-attaching production line of this utility model.
[0028] Figure Labels
[0029] 100 Riveting Equipment; 200 Tail-End Robot; 300 Hoop Alignment Device; 400 Reinforcing Steel Buffer Platform; 500 Finished Reinforcing Steel; 600 Hoop Height Measurement Device; 700 Lifting Door; 701 Drive Mechanism; 702 Movable Door; 703 Linear Bearing; 704 Guide Rod; 705 Photoelectric Sensor; 706 Support; 800 Hoop Pallet; 900 Hoop Conveyor Line; 1000 Head-End Robot; 1100 Robot Moving Guide Rail; 1200 Fence Detailed Implementation
[0030] To more clearly describe the technical content of this utility model, the following description is provided in conjunction with specific embodiments.
[0031] like Figures 1 to 6The diagram shows a specific embodiment of the automatic riveting and clamping production line provided by this utility model. The production line includes: a riveting device 100 for clamping reinforcing bars; a reinforcing bar buffer platform 400 for storing reinforcing bars to be clamped, the length direction of the buffer platform 400 being parallel to the length direction of the riveting device 100, and the buffer platform 400 being spaced apart from the riveting device 100 by a first preset distance along its width direction; a clamping tray 800 located at the beginning of the riveting device 100, used to hold clamps; and a clamping conveyor line 900, the length direction of the conveyor line 900 being parallel to the length direction of the riveting device 100, and the conveyor line 9 ...; and a clamping tray 800 located at the beginning of the riveting device 100 by a first preset distance along its width direction; a clamping tray 800 located at the beginning of the riveting device A second preset distance is spaced in the width direction from the riveting equipment 100; a robot assembly includes a head robot 1000 and a tail robot 200. The head robot 1000 is located at the head end of the riveting equipment 100, and the tail robot 200 is located at the tail end of the riveting equipment 100. The head robot 1000 is used to grasp the hoops on the hoop tray 800 and place them on the riveting equipment 100 or the hoop conveyor line 900. The tail robot 200 is used to grasp the hoops from the hoop conveyor line 900 and place them on the riveting equipment 100. The tail hoops are fed through the conveyor line, which solves the problem of manually moving the hoops from the head end to the tail end. Both the head robot 1000 and the tail robot 200 are seven-axis robots, replacing manual hoop loading, reducing safety hazards, and are compatible with cage reinforcement of various lengths.
[0032] In this embodiment of the invention, the cage reinforcement buffer platform 400 is located in the unloading area of the riveting equipment 100. After production, the finished cage reinforcement 500 can be directly pushed onto the cage reinforcement buffer platform for buffering. Once full, it is then lifted away by a crane, which can improve the production efficiency of the production line. The clamp conveyor line 900 is located below the cage reinforcement buffer platform 400. The first preset distance can be equal to the second preset distance. One end of the clamp conveyor line 900 is exposed outside the cage reinforcement buffer platform 400, allowing the first-end robot 1000 to place the clamps picked up from the clamp tray 800 onto the clamp conveyor line 900. Figure 4 As shown, the hoop conveyor line 900 includes a conveyor belt 902 and a transport hoop 901.
[0033] like Figure 1 and Figure 5 As shown, a front-end robot moving guide rail 1100 is provided between the riveting equipment 100 and the cage reinforcement buffer platform 400 for moving the front-end robot 1000.
[0034] like Figure 1 and Figure 2 As shown, the production line includes a fence 1200 and a lifting gate 700. The lifting gate 700 and the fence 1200 are combined to enclose at least a portion of the head end of the riveting equipment 100, the head end robot 1000, the clamping tray 800, and the end of the cage reinforcement buffer platform 400. Figure 3 As shown, the clamp tray 800 includes a base 802 and a clamp 801.
[0035] like Figure 2 As shown, the lifting door 700 includes a pair of supports 706, with a movable door 702 disposed between the supports 706. The end of the movable door 702 is connected to the supports 706 via a linear bearing 703 and a guide rod 704. The movable door 702 is connected to a drive mechanism 701, which drives the movable door 702 to rise and fall, thus opening and closing the lifting door. The guide rod 704 serves as a guide. The drive mechanism 701 can be a cylinder. A photoelectric detection sensor 705 can be disposed on the supports 706.
[0036] like Figure 1 As shown, a hoop height measuring device 600 is installed in the enclosed area formed by the lifting door 700 and the fence 1200. The hoop height measuring device 600 is located within the movement range of the front robot 1000, facilitating data collection of the hoop. The hoop height measuring device 600 can be implemented using a device with a laser measuring sensor to measure the height.
[0037] like Figure 1 As shown, a clamp alignment device 300 is installed at the tail end of the clamp conveyor line 900, and the clamp alignment device 300 is located within the operating range of the tail end robot 200. The clamp alignment device 300 can be implemented by a lead screw alignment clamping mechanism, and the forward and reverse lead screws of the lead screw alignment clamping mechanism are opened and closed by a motor to achieve the alignment function.
[0038] In this utility model, the automatic hoop loading production line for riveting operates as follows: When hoops are loaded at the beginning of the riveting equipment, the lifting door opens, and the AGV transports the hoop pallet to the pallet placement area. The robot at the beginning identifies the center of the hoop and unpacks it, placing the hoop into the hoop height measuring device for height measurement. After obtaining the height data, the hoop grippers of the riveting equipment open, and the robot at the beginning places the hoop with the measured height into the beginning of the riveting equipment. The hoop grippers of the riveting equipment clamp the hoop, and the robot at the beginning exits and returns to the waiting position. During the production process of the riveting equipment, the robot at the beginning is responsible for loading the hoop onto the hoop conveyor line. That is, the robot at the beginning performs two actions: loading the riveting equipment after unpacking and measuring the height; and directly loading the hoop onto the hoop conveyor line after unpacking.
[0039] In this utility model, the automatic hoop loading production line for riveting operates as follows: When hoops are being loaded at the tail end of the riveting equipment, the hoop conveyor sends the hoops into the hoop centering device for height measurement and center positioning, obtaining height data. The hoop grippers at the tail end of the riveting equipment open, and the tail-end robot picks up the hoop and loads it into the tail end of the riveting equipment. The hoop positioning fixture at the tail end of the riveting equipment clamps the hoop, and the tail-end robot returns to its origin. The hoop centering device then measures the height and positions the hoop, awaiting the tail-end robot to pick up the material.
[0040] This utility model relates to an automatic riveting and hoop loading production line. The riveting equipment has a cage reinforcement buffer platform at the unloading position. After production is completed, the cage reinforcement is directly pushed onto the cage reinforcement buffer platform without waiting for the crane, which can improve the production efficiency of the production line. The use of robots to automatically load the hoop can avoid hoisting production materials in the production workshop, reduce safety hazards in the workshop, and at the same time, it can replace manual loading, save labor and reduce labor costs.
[0041] In this specification, the present invention has been described with reference to specific embodiments thereof. However, it will be apparent that various modifications and variations can be made without departing from the spirit and scope of the present invention. Therefore, the specification and drawings should be considered illustrative rather than restrictive.
Claims
1. An automatic riveting and clamping production line, characterized in that, include: Riveting equipment is used to attach clamps to reinforcing bars in cages; A cage reinforcement buffer platform is used to store cage reinforcement bars to be fitted. The length direction of the cage reinforcement buffer platform is parallel to the length direction of the riveting equipment. The cage reinforcement buffer platform is spaced from the riveting equipment by a first preset distance along the width direction of the riveting equipment. A clamp tray is located at the head end of the riveting equipment and is used to hold clamps. A hoop conveyor line, wherein the length direction of the hoop conveyor line is parallel to the length direction of the riveting equipment, and the hoop conveyor line is spaced apart from the riveting equipment by a second preset distance along the width direction of the riveting equipment; The robot assembly includes a front-end robot and a rear-end robot. The front-end robot is located at the front end of the riveting equipment, and the rear-end robot is located at the rear end of the riveting equipment. The front-end robot is used to grab the hoops on the hoop tray and place them on the riveting equipment or the hoop conveyor line. The rear-end robot is used to grab the hoops from the hoop conveyor line and place them on the riveting equipment.
2. The automatic riveting and sleeve-attaching production line according to claim 1, characterized in that, The cage reinforcement buffer platform is located in the unloading area of the riveting equipment.
3. The automatic riveting and clamping production line according to claim 1, characterized in that, The hoop conveyor line is located below the cage reinforcement buffer platform.
4. The automatic riveting and clamping production line according to claim 3, characterized in that, One end of the hoop conveyor line is exposed outside the cage reinforcement buffer platform, so that the first robot can place the hoops picked up from the hoop tray onto the hoop conveyor line.
5. The automatic riveting and clamping production line according to claim 1, characterized in that, A guide rail for moving the front robot is provided between the riveting equipment and the cage reinforcement buffer platform for moving the front robot.
6. The automatic riveting and clamping production line according to claim 1, characterized in that, The production line includes a fence and a lifting gate, the lifting gate being combined with the fence to enclose at least a portion of the head end of the riveting equipment, the head end robot, the hoop tray, and the end of the cage reinforcement buffer platform.
7. The automatic riveting and clamping production line according to claim 6, characterized in that, The lifting door includes a pair of supports, and a movable door is provided between the pair of supports. The end of the movable door is connected to the supports through a linear bearing and a guide rod. The movable door is connected to a drive mechanism, which is used to drive the movable door to rise and fall to realize the opening and closing of the lifting door.
8. The automatic riveting and clamping production line according to claim 6, characterized in that, A hoop height measuring device is installed in the enclosed area formed by the lifting door and the fence, and the hoop height measuring device is located within the action range of the front robot.
9. The automatic riveting and clamping production line according to claim 1, characterized in that, A clamp alignment device is installed at the tail end of the clamp conveyor line, and the clamp alignment device is located within the operating range of the tail end robot.
10. The automatic riveting and clamping production line according to claim 1, characterized in that, Both the front-end robot and the rear-end robot are seven-axis robots.