Riveting platform for assembling air inlet system pressure equalizing plate clamping mechanism
By designing an automated riveting platform, the problems of inaccurate workpiece feeding, unstable material support, and complex riveting components in traditional riveting equipment have been solved. This has enabled automated workpiece feeding and precise positioning, improving riveting efficiency and quality while reducing costs.
Patent Information
- Application Number
- CN202423024014.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-09
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-09
AI Technical Summary
Traditional riveting equipment suffers from problems such as inaccurate workpiece feeding and positioning, unstable material support structure, complex design of riveting components that are difficult to change quickly, and lack of automated control during the assembly process of the pressure equalizing plate clamping mechanism in the air intake system, resulting in low production efficiency and high costs.
A riveting platform comprising a fixed frame, a support plate, a feeding assembly, a material support structure, and a riveting assembly was designed. It employs automated components such as a material support cylinder, a riveting cylinder, and a pushing cylinder to achieve automatic feeding, precise positioning, and precise control of the riveting process, adapting to the needs of different workpieces.
It improves the automation level and production efficiency of the riveting process, ensures the stability of the workpiece and the quality of riveting, reduces manual intervention and maintenance costs, and enhances adaptability to different workpieces.
Smart Images

Figure CN223491987U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of clamp riveting equipment technology, and in particular to a riveting platform for assembling an air intake system pressure equalizing plate clamping mechanism. Background Technology
[0002] In modern manufacturing, especially in the assembly process involving the pressure equalizing plate clamping mechanism of the air intake system, the riveting structure, as a key connecting component, directly affects the stability and performance of the entire system. Traditional riveting processes often rely on manual operation, which is not only inefficient but also makes it difficult to guarantee the consistency and accuracy of the riveting. With the development of automation technology, the demand for efficient and precise automated riveting equipment is becoming increasingly urgent.
[0003] Traditional riveting equipment typically suffers from the following problems: First, the workpiece feeding and positioning are not precise enough, leading to deviations during the riveting process and affecting product quality. Second, the material support structure is poorly designed and cannot stably support the workpiece, making it prone to shaking during riveting and further affecting the riveting quality. Third, the design of riveting components is often complex, resulting in high maintenance costs and difficulty in quickly changing models to adapt to the riveting requirements of different workpiece specifications. Finally, the entire riveting process lacks effective automated control, leading to low production efficiency and high labor costs.
[0004] To address the above problems, this invention proposes a riveting platform for assembling the pressure equalization plate clamping mechanism of an air intake system. Utility Model Content
[0005] To address some of the problems existing in the prior art, this utility model provides a riveting platform for assembling the pressure equalization plate clamping mechanism of the air intake system, thereby overcoming the shortcomings of the prior art.
[0006] To achieve the above objectives, this utility model provides a riveting platform for assembling an equalizing plate clamping mechanism in an air intake system, comprising a riveting platform body, the riveting platform body including a fixed frame, a bearing plate provided on the top of the fixed frame, a feeding component provided on the bearing plate, a material support structure provided in cooperation with the feeding component, a riveting station provided in cooperation with the material support structure, and a riveting assembly provided on the fixed frame, the riveting assembly being connected to the riveting station.
[0007] As a further improvement of this utility model, in order to make the material support process more flexible and controllable, facilitate docking with the feeding component and riveting station, and improve work efficiency and operational accuracy, the material support structure includes a processing base. A strip-shaped groove is provided on the side of the processing base near the riveting station. An installation hole is provided on the support plate below the strip-shaped groove. Fixing blocks are provided on both sides of the installation hole. A material support cylinder is provided in cooperation with the fixing blocks.
[0008] As a further improvement of this utility model, in order to further enhance the stability and reliability of the material support structure, ensure the accurate positioning of the workpiece during the material support process, avoid deviation or detachment, and improve the accuracy and success rate of riveting, a material support slider is connected to the output end of the material support cylinder. The material support slider is configured to cooperate with the strip groove. A limiting platform is provided on the top of the material support slider, and a limiting inclined surface is also provided on one side of the limiting platform.
[0009] As a further improvement of this utility model, in order to achieve automation and precise control of the riveting action, making the riveting process smoother and more efficient, and facilitating precise adjustment of the riveting force and position to meet the needs of different workpieces, the riveting assembly includes a pusher base set below the riveting station, the riveting station being set on the pusher base, and a pusher head connected to the workpiece being fitted inside the riveting station, the other end of the pusher head being connected to a riveting pusher cylinder.
[0010] As a further improvement of this utility model, in order to further improve the efficiency and accuracy of riveting, make the riveting action faster and more accurate, and improve the overall production efficiency, riveting bases are also provided on both sides of the riveting station, and riveting cylinders are provided on the riveting bases. The output end of the riveting cylinders is connected to a riveting pin.
[0011] As a further improvement of this utility model, in order to realize automatic feeding and precise positioning of workpieces, reduce errors and labor intensity of manual operation, and ensure the stability and accuracy of workpieces during the feeding process, the feeding assembly includes a feeding base, on which a riveting linear feeder is fitted, and above the riveting linear feeder is a riveting feeding groove, the end of which is interlocked with the material support structure.
[0012] When this utility model is in operation, the workpiece to be riveted is first placed on the riveting linear feeder of the feeding assembly, and the workpiece is pushed forward along the riveting feeding groove. When the workpiece is pushed to the end of the riveting feeding groove, the workpiece meets the material support slider of the material support structure (5). The material support slider is located below the strip groove. The material support cylinder is started, pushing the material support slider to move upward along the strip groove. At the same time, the limiting platform and limiting inclined surface of the material support slider ensure that the workpiece is stably lifted and positioned on the riveting station. The limiting platform and the surface of the strip groove form a limiting groove.
[0013] After the workpiece is accurately positioned, the riveting assembly begins to work. The pusher head on the pusher base moves forward and is tightly connected to the workpiece on the riveting station by the drive of the riveting pusher cylinder. It continues to move forward, so that the workpiece is tightly connected to the workpiece.
[0014] Once the workpiece and the workpiece are stably connected, the riveting cylinder is activated. The output end of the riveting cylinder pushes the riveting pin forward to perform the riveting operation on the workpiece. During the riveting process, the riveting pin applies sufficient pressure to ensure the connection effect between the workpiece and the workpiece. After the riveting is completed, the riveting cylinder and the riveting pusher cylinder drive the riveting pin and the pusher head back to their initial positions, respectively. The riveted workpiece can be unloaded and collected by subsequent equipment or manually.
[0015] The beneficial effects of this utility model are as follows:
[0016] Automation and Efficiency Improvement:
[0017] The design of the linear feeder and feed chute in the feeding assembly enables automatic workpiece feeding, improving production efficiency. The automated design of the material support structure and riveting assembly reduces manual intervention and enhances the automation level of the riveting process.
[0018] Precise control:
[0019] The coordination between the material-supporting cylinder and the material-supporting slider, along with the setting of the limiting platform and the limiting inclined plane, ensures precise positioning of the workpiece during the riveting process. The design of the riveting cylinder and the riveting striker allows for precise control of the riveting force, improving the riveting quality.
[0020] Flexibility and adaptability:
[0021] The design of the strip groove and the material support slider allows the material support structure to adapt to workpieces of different sizes and shapes. The adjustability of the riveting station and the pusher head enhances the adaptability of this riveting structure to different types of riveting requirements.
[0022] Stability and reliability:
[0023] The robust design of the fixed frame and support plate provides stable support for the entire riveting process. The precise fit between the riveting and feeding components ensures the stability and reliability of the riveting process. Attached Figure Description
[0024] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to the accompanying drawings:
[0025] Figure 1 This is a structural diagram of the present invention.
[0026] Figure 2 This is a bottom structural diagram of the present invention.
[0027] Figure 3 This is a structural diagram of the feeding component and the material support structure of this utility model.
[0028] Figure 4 for Figure 3A magnified view of the central area.
[0029] The components include: 1. Fixed frame; 2. Bearing plate; 3. Feeding assembly; 4. Material support structure; 5. Riveting station; 6. Riveting assembly; 7. Processing base; 8. Strip groove; 9. Mounting hole; 10. Fixing block; 11. Material support cylinder; 12. Material support slider; 13. Limiting platform; 14. Limiting inclined surface; 15. Pushing base; 16. Pushing head; 17. Riveting pushing cylinder; 18. Riveting base; 19. Riveting oil cylinder; 20. Riveting impact pin; 21. Feeding base; 22. Riveting linear feeder; 23. Riveting feeding groove. Detailed Implementation
[0030] To enable those skilled in the art to better understand the technical solutions in this application, the following description is provided in conjunction with the appendix. Figure 1-4 The present invention will be further described below. The following embodiments are only used to illustrate the technical solution of the present invention more clearly, and should not be used to limit the protection scope of the present invention.
[0031] like Figure 1-4 The riveting platform shown is used for assembling a pressure equalizing plate clamping mechanism of an air intake system. It includes a riveting platform body, a fixed frame 1, a bearing plate 2 on the top of the fixed frame 1, a feeding component 3 on the bearing plate 2, a material support structure 4 in cooperation with the feeding component 3, and a riveting station 5 in cooperation with the material support structure 4. The fixed frame 1 is also provided with a riveting component 6, which is connected to the riveting station 5.
[0032] The material support structure 4 includes a processing base 7. A strip groove 8 is provided on the side of the processing base 7 near the riveting station 5. An installation hole 9 is provided on the bearing plate 2 below the strip groove 8. Fixing blocks 10 are provided on both sides of the installation hole 9. A material support cylinder 11 is provided in cooperation with the fixing blocks 10.
[0033] The output end of the material-supporting cylinder 11 is connected to a material-supporting slider 12, which is configured to cooperate with the strip groove 8. A limiting platform 13 is provided on the top of the material-supporting slider 12, and a limiting inclined surface 14 is also provided on one side of the limiting platform 13.
[0034] The riveting assembly 6 includes a pusher base 15 disposed below the riveting station 5. The riveting station 5 is disposed on the pusher base 15. A pusher head 16 connected to the workpiece is disposed in the riveting station 5. A riveting pusher cylinder 17 is connected to the other end of the pusher head 16.
[0035] Riveting bases 18 are provided on both sides of the riveting station 5. Riveting cylinders 19 are provided on the riveting bases 18. A riveting pin 20 is connected to the output end of the riveting cylinder 19.
[0036] The feeding assembly 3 includes a feeding base 21, on which a riveting linear feeder 22 is fitted. A riveting feeding groove 23 is also provided above the riveting linear feeder 22. The end of the riveting feeding groove 23 is inserted and connected to the material support structure 5.
[0037] When this utility model is in operation, the workpiece to be riveted is first placed on the riveting linear feeder 22 of the feeding assembly 3, and the workpiece is pushed forward along the riveting feeding groove 23. When the workpiece is pushed to the end of the riveting feeding groove 23, the workpiece meets the material support slider 12 of the material support structure 5. The material support slider 12 is located below the strip groove 8. The material support cylinder 11 is activated, pushing the material support slider 12 to move upward along the strip groove 8. At the same time, the limiting platform 13 and the limiting inclined surface 14 of the material support slider 12 ensure that the workpiece is stably lifted and positioned on the riveting station 5. The limiting platform 13 and the surface of the strip groove 8 form a limiting groove.
[0038] After the workpiece is accurately positioned, the riveting assembly 6 starts to work. The pusher head 16 on the pusher base 15 moves forward and is tightly connected to the workpiece on the riveting station 5 by the drive of the riveting pusher cylinder 17. It continues to move forward, so that the workpiece is tightly connected to the workpiece.
[0039] Once the workpiece and the workpiece are stably connected, the riveting cylinder 19 is activated. The output end of the riveting cylinder 19 pushes the riveting pin 20 forward to perform the riveting operation on the workpiece. The riveting pin 20 applies sufficient pressure during the riveting process to ensure the connection effect between the workpiece and the workpiece. After the riveting is completed, the riveting cylinder 19 and the riveting pusher cylinder 17 drive the riveting pin 20 and the pusher head 16 back to their initial positions, respectively. The riveted workpiece can be unloaded and collected by subsequent equipment or manually.
[0040] This utility model is not limited to the above embodiments. Based on the technical solutions disclosed in this utility model, those skilled in the art can make some substitutions and modifications to some of the technical features without creative labor, and these substitutions and modifications are all within the protection scope of this utility model.
Claims
1. A riveting platform for assembling a pressure equalizing plate clamping mechanism in an air intake system, comprising a riveting platform body, characterized in that, The riveting platform body includes a fixed frame (1), a bearing plate (2) is provided on the top of the fixed frame (1), a feeding component (3) is provided on the bearing plate (2), a material support structure (4) is provided in cooperation with the feeding component (3), a riveting station (5) is provided in cooperation with the material support structure (4), and a riveting component (6) is provided on the fixed frame (1), which is connected to the riveting station (5).
2. The riveting platform for assembling the pressure equalizing plate clamping mechanism of the air intake system according to claim 1, characterized in that, The material support structure (4) includes a processing base (7). A strip groove (8) is provided on the side of the processing base (7) near the riveting station (5). An installation hole (9) is provided on the bearing plate (2) below the strip groove (8). Fixing blocks (10) are provided on both sides of the installation hole (9). A material support cylinder (11) is provided in cooperation with the fixing blocks (10).
3. The riveting platform for assembling the pressure equalizing plate clamping mechanism of the air intake system according to claim 2, characterized in that, The output end of the material-supporting cylinder (11) is connected to a material-supporting slider (12), which is configured to cooperate with the strip groove (8). A limiting platform (13) is provided on the top of the material-supporting slider (12), and a limiting inclined surface (14) is also provided on one side of the limiting platform (13).
4. The riveting platform for assembling the pressure equalizing plate clamping mechanism of the air intake system according to claim 1, characterized in that, The riveting assembly (6) includes a pusher base (15) located below the riveting station (5). The riveting station (5) is located on the pusher base (15). A pusher head (16) connected to the workpiece is provided in the riveting station (5). A riveting pusher cylinder (17) is connected to the other end of the pusher head (16).
5. The riveting platform for assembling the pressure equalizing plate clamping mechanism of the air intake system according to claim 4, characterized in that, The riveting station (5) is also provided with riveting bases (18) on both sides. A riveting cylinder (19) is provided on the riveting base (18). A riveting pin (20) is connected to the output end of the riveting cylinder (19).
6. The riveting platform for assembling the pressure equalizing plate clamping mechanism of the air intake system according to claim 1, characterized in that, The feeding assembly (3) includes a feeding base (21), on which a riveting linear feeder (22) is provided. A riveting feeding groove (23) is also provided above the riveting linear feeder (22). The end of the riveting feeding groove (23) is interlocked with the material support structure (4).