Precise metal casting pouring barrel with leakage-proof structure
By introducing components such as spouts, flow ports, connecting hoses, and motor-driven threaded plates into the metal casting pouring tank, the problems of overflow and leakage during metal casting are solved, and precise control and safe pouring of molten metal are achieved.
Patent Information
- Application Number
- CN202423044221.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-10
- Publication Date
- 2025-10-31
- Estimated Expiration
- 2034-12-10
AI Technical Summary
In the existing technology, there is a risk of overflow and leakage due to excessive pouring during metal casting, especially when the operation is not performed properly under high temperature conditions, there is a risk of overflow and splashing.
A precision metal casting pouring tank with a leak-proof structure was designed, including components such as a spout, a flow port, a connecting hose, a collection box, a motor-driven threaded plate, and a baffle. Through the coordinated work of these components, precise control of molten metal and spillage prevention are achieved.
It effectively prevents molten metal from splashing and overflowing, ensures precise pouring of molten metal, reduces waste, and improves operational safety and efficiency.
Smart Images
Figure CN223492053U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of casting barrels, and in particular to a precision metal casting barrel with a leak-proof structure. Background Technology
[0002] Casting is a method of pouring liquid metal into a casting cavity that conforms to the shape of the part, and then allowing it to cool and solidify to obtain the part or blank. The material being cast is often a metal that was originally solid but was heated to a liquid state (e.g., copper, iron, aluminum, tin, lead, etc.), while the material of the mold can be sand, metal, or even ceramic.
[0003] In existing technology, casting buckets are usually used to hold molten steel during casting. First, the molten metal is poured into the pouring cup in a quantitative manner according to the requirements. Then, the molten steel is poured into the mold. Because the temperature of molten iron and steel is high, craftsmen usually use a turner to control the tilt of the casting bucket, so as to keep it away from the high temperature.
[0004] However, existing technologies require controlling the filling of molten metal (steel) to prevent it from being too full, not exceeding 7 / 8 of the bucket's depth, in order to reduce the risk of overflow and splashing. However, mistakes often lead to overfilling and overflow, resulting in the risk of leakage. To address this issue, a precision metal casting casting bucket with a leak-proof structure is proposed to solve the above problems. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a precision metal casting pouring bucket with a leak-proof structure, which aims to improve the problem of overflow and leakage caused by excessive pouring in the prior art.
[0006] To achieve the above objectives, the present invention adopts the following technical solution: a precision metal casting pouring bucket with a leak-proof structure, comprising a bottom plate, a vertical plate fixedly connected to the top outer wall of the bottom plate, a pouring bucket disposed above the bottom plate, a bottom frame fixedly connected to the bottom outer wall of the pouring bucket, and insert plates inserted into the inner walls of the bottom frame and the vertical plate.
[0007] A spout is fixedly connected to the top of the pouring tank. A flow port is opened on the inner wall of the pouring tank. A connecting hose is fixedly connected to the outer side of the flow port. A collection box is fixedly connected to the bottom end of the connecting hose. A first through groove is opened in the middle of the upright plate. The outer wall of the connecting hose is slidably connected to the inner wall of the first through groove. A first driving mechanism and a second driving mechanism are provided above the pouring tank. A disassembly and assembly mechanism is provided above the pouring tank.
[0008] As a further description of the above technical solution: the connecting hose is in two sections, one section between the casting bucket and the vertical plate is made of flexible hose material, and the other section inside the first through groove is made of rigid pipe material.
[0009] As a further description of the above technical solution: a first slider is fixedly connected to the outer wall of one side of the connecting flexible tube, a first sliding groove is provided on the inner wall of the first through groove, and the outer wall of the first slider is slidably connected to the inner wall of the first sliding groove.
[0010] As a further description of the above technical solution: a motor is fixedly connected to the outer wall of the upright plate near the casting tank, a screw is fixedly connected to the output end of the motor, a threaded plate is threaded on the outer wall of the screw, one side of the outer wall of the threaded plate is slidably connected to the outer wall of the upright plate, and a baffle is fixedly connected to the outer wall of the threaded plate.
[0011] As a further description of the above technical solution: a blocking ring is fixedly connected to the bottom end of the screw, and a handle is fixedly connected to the outer wall of the collection box.
[0012] As a further description of the above technical solution: the threaded plate is arc-shaped and matches the curvature of the inner wall of the casting barrel.
[0013] As a further description of the above technical solution: a rotating shaft is fixedly connected to the outer wall of the casting barrel, an mounting plate is rotatably connected to the outer wall of the rotating shaft, a rotating wheel is fixedly connected to the outer wall of the rotating shaft, and the disassembly and assembly mechanism includes a hanging ring, which is fixedly connected to the top outer wall of the mounting plate.
[0014] As a further description of the above technical solution: the inner wall of the hanging ring is provided with a hook, the top of the hook is fixedly connected to a first movable plate, the outer wall of the first movable plate is hinged to a second movable plate, the outer wall of the second movable plate is hinged to a hinge seat, and the bottom of the hinge seat is fixedly connected to the top outer wall of the upright plate.
[0015] As a further description of the above technical solution: the outer wall of the second movable plate is hinged to a third movable plate, the outer wall of the third movable plate is hinged to a second slider, a second sliding groove is provided on the outer wall of the upright plate, and the outer wall of the second slider is slidably connected to the inner wall of the second sliding groove.
[0016] As a further description of the above technical solution: an electric telescopic rod is hinged to the bottom outer wall of the second movable plate, and the end of the electric telescopic rod away from the second movable plate is hinged to the outer wall of the first movable plate.
[0017] This utility model has the following beneficial effects:
[0018] 1. In this utility model, a spout is provided to receive the liquid metal poured from the ladle, preventing splashing and overflow, and facilitating pouring. A flow port is provided to facilitate the discharge of excess liquid metal during feeding, preventing overflow due to excessive feeding and achieving a leak-proof effect. A connecting hose is provided to facilitate the discharge of liquid metal drained from the flow port.
[0019] 2. In this utility model, by setting a threaded plate, it is easy to drive the rotation under the operation of the motor. The square surface of the threaded plate slides on the square surface of the vertical plate, which has a limiting effect and prevents the threaded plate from rotating on its own. By setting a baffle, it is easy to block the flow port. The curved surface of the threaded plate has a high degree of fit. Attached Figure Description
[0020] Figure 1 This is a front view of a precision metal casting pouring barrel with a leak-proof structure proposed in this utility model;
[0021] Figure 2 This utility model provides a diagram showing the location of the flow port of a precision metal casting pouring barrel with a leak-proof structure.
[0022] Figure 3 This is a positional diagram of a baffle plate with a leak-proof structure for a precision metal casting pouring barrel proposed in this utility model;
[0023] Figure 4 This is a schematic diagram of a precision metal casting pouring bucket with a leak-proof structure proposed in this utility model.
[0024] Figure 5 This is a side view of a precision metal casting pouring barrel with a leak-proof structure proposed in this utility model.
[0025] Figure 6 This is a cross-sectional view of the first groove of a precision metal casting pouring barrel with a leak-proof structure proposed in this utility model.
[0026] Legend:
[0027] 1. Base plate; 2. Vertical plate; 3. Casting tank; 4. Base frame; 5. Insert plate; 6. Flow port; 7. Connecting hose; 8. Collection box; 9. First through groove; 10. Baffle plate; 11. Threaded plate; 12. Motor; 13. Screw; 14. Spout; 15. Shaft; 16. Rotating wheel; 17. Mounting plate; 18. First movable plate; 19. Second movable plate; 20. Hook; 21. Hanging ring; 22. Hinge seat; 23. Third movable plate; 24. Second slider; 25. Electric telescopic rod; 26. First slide groove; 27. First slider; 28. Handle. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Reference Figure 1 This utility model provides an embodiment of a precision metal casting casting barrel with a leak-proof structure, including a base plate 1, a vertical plate 2 fixedly connected to the top outer wall of the base plate 1, a casting barrel 3 set above the base plate 1, the casting barrel 3 can achieve the casting effect by setting the casting barrel 3, a bottom frame 4 fixedly connected to the bottom outer wall of the casting barrel 3, and insert plates 5 inserted into the inner walls of the bottom frame 4 and the vertical plate 2; by setting the bottom frame 4, it is convenient to provide a static load-bearing effect for the casting barrel 3 after inserting the insert plates 5, a first driving mechanism and a second driving mechanism are set above the casting barrel 3, and a disassembly and assembly mechanism is set above the casting barrel 3.
[0030] Reference Figure 2 - Figure 4 In one embodiment of this utility model, a spout 14 is fixedly connected to the top of the pouring tank 3. The spout 14 is used to receive the molten metal poured from the ladle, preventing splashing and overflow, and facilitating pouring. A flow port 6 is provided on the inner wall of the pouring tank 3. The flow port 6 allows excess molten metal to be discharged during loading, preventing overflow due to overloading and providing a leak-proof effect. A connecting hose 7 is fixedly connected to the outer side of the flow port 6, facilitating the discharge of molten metal flowing from the flow port 6. A collection box 8 is fixedly connected to the bottom end of the connecting hose 7, facilitating the collection and storage of molten metal. A first through groove 9 is provided in the middle of the upright plate 2, providing space for the connecting hose 7 to move. The outer wall of the connecting hose 7 is slidably connected to the inner wall of the first through groove 9. This arrangement provides a limiting effect.
[0031] Reference Figure 4 - Figure 6In one embodiment of this utility model, the connecting hose 7 consists of two sections. One section, located between the casting tank 3 and the vertical plate 2, is made of a flexible hose material, which, by using a high-temperature resistant material, provides high flexibility. The other section, located inside the first through groove 9, is made of a rigid pipe material. This rigid pipe material allows it to slide within the first through groove 9, providing a limiting and load-bearing effect. A first slider 27 is fixedly connected to the outer wall of one side of the rigid pipe of the connecting hose 7. A first sliding groove 26 is formed on the inner wall of the first through groove 9, and the outer wall of the first slider 27 is slidably connected to the inner wall of the first sliding groove 26. By setting the first slider 27 to slide within the first sliding groove 26, a further limiting effect is achieved, stability is improved, and a load-bearing effect is provided for the collection box 8.
[0032] Reference Figure 4 - Figure 5 In one embodiment of this utility model: a motor 12 is fixedly connected to the outer wall of the upright plate 2 near the casting tank 3. The motor 12 provides power. A screw 13 is fixedly connected to the output end of the motor 12. A threaded plate 11 is threaded onto the outer wall of the screw 13. The threaded plate 11 facilitates rotation under the operation of the motor 12. One side of the outer wall of the threaded plate 11 is slidably connected to the outer wall of the upright plate 2. The square surface of the threaded plate 11 sliding on the square surface of the upright plate 2 provides a limiting effect, preventing the threaded plate 11 from rotating. A baffle 10 is fixedly connected to the outer wall of the threaded plate 11. The baffle 10 blocks the flow port 6. A blocking ring is fixedly connected to the bottom end of the screw 13, providing a blocking effect. A handle 28 is fixedly connected to the outer wall of the collection box 8. The handle 28 allows for manual pushing of the collection box 8 up and down. The threaded plate 11 is arc-shaped and matches the curvature of the inner wall of the casting tank 3. The threaded plate 11 has a high degree of fit due to its curved surface.
[0033] Reference Figure 4 - Figure 5In one embodiment of this utility model, a rotating shaft 15 is fixedly connected to the outer wall of the casting tank 3. The rotating shaft 15 facilitates the rotation of the casting tank 3. A mounting plate 17 is rotatably connected to the outer wall of the rotating shaft 15, providing a fixed fixation for the rotating shaft 15. A rotating wheel 16 is fixedly connected to the outer wall of the rotating shaft 15. The rotation of the rotating wheel 16 drives the rotating shaft 15 to rotate, thereby causing the casting tank 3 to rotate. The disassembly and assembly mechanism includes a hanging ring 21, which is fixedly connected to... A hook 20 is attached to the inner wall of the hanging ring 21 on the top outer wall of the mounting plate 17. The hanging ring 21 can be hung on the hook 20, facilitating installation and removal. A first movable plate 18 is fixedly connected to the top of the hook 20, allowing for easy control of the mounting plate 17's movement. A second movable plate 19 is hinged to the outer wall of the first movable plate 18, and a hinge seat 22 is hinged to the outer wall of the second movable plate 19. The bottom of the hinge seat 22 is fixedly connected to the top outer wall of the upright plate 2. The second movable plate 19 can move on the hinge seat 22. A third movable plate 23 is hinged to the outer wall of the second movable plate 19, and a second slider 24 is hinged to the outer wall of the third movable plate 23. A second sliding groove is provided on the outer wall of the upright plate 2. The second slider 24 allows the third movable plate 23 to move under sliding conditions. The outer wall of the second slider 24 is slidably connected to the inner wall of the second sliding groove. By setting a second sliding groove, the first slider 27 can be limited. The second driving mechanism includes a second electric telescopic rod. The output end of the second electric telescopic rod is fixedly connected to the inside of the vertical plate 2, and can control the up and down movement of the first slider 27. The first driving mechanism includes an electric telescopic rod 25. One side of the outer wall of the electric telescopic rod 25 is hinged to the bottom outer wall of the second movable plate 19. By setting the electric telescopic rod 25, it is easy to extend or retract. The end of the electric telescopic rod 25 away from the second movable plate 19 is hinged to the outer wall of the first movable plate 18.
[0034] Working principle: Molten metal is poured into the casting tank 3, and then the motor 12 is started. The operation of the motor 12 drives the screw 13 to rotate, which in turn drives the threaded plate 11 with a limiting effect to move upward, and then drives the baffle 10 to move upward until it is completely moved to the outside of the casting tank 3. At this time, the flow port 6 is in the open state. If too much material is poured, it can slide down through the flow port 6 and the connecting hose 7 until it flows into the collection box 8, which serves as a temporary storage effect. When the next material is loaded, the handle 28 is pushed upward by hand, which moves the collection box 8 upward and changes the inclination of the connecting hose 7. At this time, the material in the collection box 8 can flow back into the casting tank 3 to avoid waste. When it is not needed, the motor 12 can be controlled to drive the screw 13 to rotate in the stationary state to control the baffle 10 to block the flow port 6.
[0035] By manually pulling out the insert plate 5, and then controlling the operation of the second electric telescopic rod to drive the second slider 24 to move up and down, and by the operation of the electric telescopic rod 25 to drive the first movable plate 18 to move, the height of the pouring bucket 3 can be controlled under the coordinated movement of the electric telescopic rod 25 and the second electric telescopic rod.
[0036] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A precision metal casting pouring vessel with a leak-proof structure, comprising a bottom plate (1), characterized in that: A vertical plate (2) is fixedly connected to the top outer wall of the base plate (1), a casting barrel (3) is provided above the base plate (1), a bottom frame (4) is fixedly connected to the bottom outer wall of the casting barrel (3), and insert plates (5) are inserted into the inner walls of the bottom frame (4) and the vertical plate (2). A spout (14) is fixedly connected to the top of the pouring tank (3). A flow port (6) is opened on the inner wall of the pouring tank (3). A connecting hose (7) is fixedly connected to the outer side of the flow port (6). A collection box (8) is fixedly connected to the bottom end of the connecting hose (7). A first through groove (9) is opened in the middle of the upright plate (2). The outer wall of the connecting hose (7) is slidably connected to the inner wall of the first through groove (9). A first driving mechanism is provided above the upright plate (2). A disassembly and assembly mechanism is provided above the pouring tank (3).
2. The precision metal casting pouring tank with a leak-proof structure according to claim 1, characterized in that: The connecting hose (7) consists of two sections: one section between the casting bucket (3) and the vertical plate (2) is made of flexible hose material, and the other section inside the first through groove (9) is made of rigid pipe material.
3. A precision metal casting pouring vessel with a leak-proof structure according to claim 2, characterized in that: A first slider (27) is fixedly connected to one side of the outer wall of the connecting hose (7) rigid pipe, and a first sliding groove (26) is provided on the inner wall of the first through groove (9). The outer wall of the first slider (27) is slidably connected to the inner wall of the first sliding groove (26).
4. A precision metal casting pouring tank with a leak-proof structure according to claim 1, characterized in that: A motor (12) is fixedly connected to the outer wall of the upright plate (2) near the casting barrel (3). A screw (13) is fixedly connected to the output end of the motor (12). A threaded plate (11) is threadedly fitted on the outer wall of the screw (13). One side of the outer wall of the threaded plate (11) is slidably connected to the outer wall of the upright plate (2). A baffle (10) is fixedly connected to the outer wall of the threaded plate (11).
5. A precision metal casting pouring tank with a leak-proof structure according to claim 4, characterized in that: A blocking ring is fixedly connected to the bottom end of the screw (13), and a handle (28) is fixedly connected to the outer wall of the collection box (8).
6. A precision metal casting pouring tank with a leak-proof structure according to claim 4, characterized in that: The threaded plate (11) is arc-shaped and matches the curvature of the inner wall of the casting barrel (3).
7. A precision metal casting pouring vessel with a leak-proof structure according to claim 1, characterized in that: A rotating shaft (15) is fixedly connected to the outer wall of the casting barrel (3), and an mounting plate (17) is rotatably connected to the outer wall of the rotating shaft (15). A rotating wheel (16) is fixedly connected to the outer wall of the rotating shaft (15). The disassembly and assembly mechanism includes a hanging ring (21), which is fixedly connected to the top outer wall of the mounting plate (17).
8. A precision metal casting pouring vessel with a leak-proof structure according to claim 7, characterized in that: The inner wall of the hanging ring (21) is provided with a hook (20), the top of the hook (20) is fixedly connected to a first movable plate (18), the outer wall of the first movable plate (18) is hinged to a second movable plate (19), the outer wall of the second movable plate (19) is hinged to a hinge seat (22), and the bottom of the hinge seat (22) is fixedly connected to the top outer wall of the upright plate (2).
9. A precision metal casting pouring tank with a leak-proof structure according to claim 8, characterized in that: The outer wall of the second movable plate (19) is hinged to a third movable plate (23), the outer wall of the third movable plate (23) is hinged to a second slider (24), the outer wall of the upright plate (2) is provided with a second sliding groove, and the outer wall of the second slider (24) is slidably connected to the inner wall of the second sliding groove.
10. A precision metal casting pouring vessel with a leak-proof structure according to claim 8, characterized in that: The first driving mechanism includes an electric telescopic rod (25), one side of the outer wall of the electric telescopic rod (25) is hinged to the bottom outer wall of the second movable plate (19), and one end of the electric telescopic rod (25) away from the second movable plate (19) is hinged to the outer wall of the first movable plate (18).